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OPERATOR'S

MANUAL

Model C606

Combination Freezer

Original Operating Instructions

059714-M

May, 2004 (Original Publication)

(Updated 8/4/15)

Summary of Contents for C606

Page 1: ...OPERATOR S MANUAL Model C606 Combination Freezer Original Operating Instructions 059714 M May 2004 Original Publication Updated 8 4 15 ...

Page 2: ...al Refrigeration Inc 059714 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved Tay...

Page 3: ...7029 XX Pump A Mix Simplified Soft Serve 15 X59304 Syrup Line Assembly Thin Viscosity Syrup 16 X56652 Syrup Line Assembly Thick Viscosity Shake Syrup Optional 17 X58450 Syrup Line Assembly Syrup In Bag Option 18 Mix Hopper Top View 19 Accessories 20 X44127 Brush Kit Assembly 22 X53800 BRN TAN Syrup Pump 23 Beater Door Assembly Shake Side 24 Beater Door Assembly Soft Serve Side 26 059088 Tray Parts...

Page 4: ...sembly 60 Sanitizing Shake Side 63 Sanitizing Soft Serve Side 66 Priming Shake Side 67 Priming Soft Serve Side 68 Daily Closing Procedures 68 Daily Opening Procedures 73 Syrup System 78 Syrup Topping Pump 81 Manual Brush Cleaning 87 Draining Product From The Freezing Cylinder 88 Rinsing 89 Cleaning and Sanitizing 89 Disassembly Shake Side 90 Disassembly Soft Serve Side 91 Brush Cleaning 92 Syrup S...

Page 5: ...resentative s are considered to be the original set of instructions E 2004 Carrier Commercial Refrigeration Inc Original Publication Updated August 2015 059714 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory...

Page 6: ...Table of Contents Model C606 Notes ...

Page 7: ...repairs must be performed by an authorized Taylor Service Technician This unit has many sharp edges that can cause severe injuries Site Preparation Review the area where the unit will be installed before uncrating the unit Make sure that all possible hazards to the user and the equipment have been addressed Air Cooled Units DO NOT obstruct air intake and discharge openings Air cooled units require...

Page 8: ... which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long per...

Page 9: ...her refrigerant may expose users and operators to unexpected safety hazards Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately Taylor reminds technicians to be cautious of government laws regarding refriger...

Page 10: ...liant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws plea...

Page 11: ...ve through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor factory Be prepared to provide the Model Serial Number of the unit in question ...

Page 12: ... water jet to clean or rinse the freezer Failure to follow these instructions may result in serious electrical shock S DO NOT operate the freezer unless it is properly grounded S DO NOT operate the freezer with larger fuses than specified on the freezer data label S All repairs must be performed by an authorized Taylor service technician S The main power supplies to the machine must be disconnecte...

Page 13: ...d hygiene are concerned This freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manual for the proper procedure to clean this unit This machine is designed to maintain produ...

Page 14: ...8 Model C606 Operator Parts Identification 140624 Section 4 Operator Parts Identification Exploded View Figure 1 ...

Page 15: ...228 7 PANEL REAR LOWER 055959 8 PAN DRIP SIDE X56005 9 TRIM CORNER REAR R 056692 TRIM CORNER REAR L 056693 10 CASTER 4 044106 11 SCREW 1 4 20X3 8 011694 ITEM DESCRIPTION PART NO 12 PANEL SIDE RIGHT 055950 13 TRAY DRIP 033812 14 SHIELD SPLASH 033813 15 LID SYRUP JAR 042706 16 JAR SYRUP PLASTIC 036573 17 JAR SYRUP STAINLESS 036574 18 LADLE 1 OZ 033637 1 19 PAN DRIP 19 1 2 LONG 035034 20 PLATE DEC 05...

Page 16: ...10 Model C606 Operator Parts Identification 140624 Front View Figure 2 ...

Page 17: ... FITTING A SYRUP JUG 36 X53353 BRN FITTING A SYRUP JUG 36 X53353 RED FITTING A SYRUP JUG 36 X53353 WHT 7a CAP ULTIMATE SYRUP 053040 BLU CAP ULTIMATE SYRUP 053040 RED CAP ULTIMATE SYRUP 053040 BRN CAP ULTIMATE SYRUP 053040 WHT ITEM DESCRIPTION PART NO 7b HOSE BEVERAGE 3 8 ID X 5 8 053052 36 7c TUBE A SYRUP PICK UP X53175 7d FERRULE 625 ID NP BRASS 053036 7e FITTING PERISTALTIC PUMP 054526 7f O RING...

Page 18: ...HINGE 058614 7a MAGNET CATCH ASSY 016121 7b SCREW 4 40X3 8 SOCKET CAP 058317 ITEM DESCRIPTION PART NO 7c WASHER 4 EXT TOOTH LOCK 043075 7d SCREW 6 32X3 8 SLTD BIND 002201 7e BRACKET MAGNET DOOR 065934 8 HANDLE DOOR SHORT 065933 8a SCREW 10 32X3 8 SLTD TRUS 024298 9 NUT 10 32 FLANGE LOCKNUT 020983 10 SCREW 10 32X3 8 SLTD 006749 11 WASHER 8 EXT TOOTH LOCK 000964 12 SCREW 8 32X1 4 SLTD ROUND 016540 P...

Page 19: ...RIPTION PART NO 1 PUMP PERISTALTIC 052916 2 KIT A PERISTALTIC PUMP TUBE 1 TUBE KIT X54978 KIT A PERISTALTIC PUMP TUBE 4 TUBE KIT X54979 ITEM DESCRIPTION PART NO 3 FERRULE 625 ID 053036 4 FITTING PERISTALTIC PUMP 054526 5 O RING 1 2 OD x 070 024278 6 LINE A SYRUP X62426 8 NOT SHOWN ...

Page 20: ...ED PUMP VALVE 053527 7 ADAPTOR MIX INLET SHAKE BLUE 054944 8 O RING 11 16ODX 103W RED 50 TO BAG 016132 9 PIN COTTER HAIRPIN 1 8DIA 044731 ITEM DESCRIPTION PART NO 10 SHAFT A DRIVE MIX PUMP HOPPER X41947 10a CRANK DRIVE HOPPER MIX PUMP 039235 10b SHAFT DRIVE MIX PUMP HOPPER 041948 10c O RING 1 3 4 OD X 139W 25 TO BAG 008904 10d O RING 1 2 ID X 139W 25 TO BAG 048632 11 CLIP RETAINER MIX PUMP 044641 ...

Page 21: ...R MIX INLET SS RED 054825 8 O RING 11 16ODX 103W RED 016132 9 PIN COTTER HAIRPIN 1 8DIA 044731 10 SHAFT A DRIVE MIX PUMP HOPPER X41947 ITEM DESCRIPTION PART NO 10a CRANK DRIVE HOPPER MIX PUMP 039235 10b SHAFT DRIVE MIX PUMP HOPPER 041948 10c O RING 1 3 4 OD X 139W 008904 10d O RING 1 2 ID X 139W 048632 11 CLIP RETAINER MIX PUMP 044641 12 TUBE A FEED TUBE SS X55974 13 RING CHECK FEED TUBE 056524 14...

Page 22: ...N PART NO 1 FERRULE 650 ID NP BRASS 029834 2 INSERT QD CPC 3 8 BARB 056675 3 O RING 11MM ID X 2MM W GREEN 25 TO BAG 053890 4 TUBE NYLOBRADE 3 8IDX5 8 500038 9 5 FITTING SYRUP ELBOW 056651 ITEM DESCRIPTION PART NO 6 VALVE CHECK DUCKBILL 500598 7 FITTING SYRUP NOSE 075 SLOT 056649 8 O RING 11MM ID X 2MM W GREEN 053890 ...

Page 23: ...p Optional Figure 8 ITEM DESCRIPTION PART NO 1 FERRULE 625 ID 053036 2 FITTING BARB 056675 3 O RING 500205 4 HOSE BEVERAGE 053052 9 5 FITTING SYRUP ELBOW 056651 ITEM DESCRIPTION PART NO 6 VALVE CHECK DUCKBILL 500598 7 FITTING SYRUP NOSE LARGE SLOT 056650 8 O RING 11 MM GREEN SYRUP HOLE PLUG 053890 ...

Page 24: ...n Figure 9 ITEM DESCRIPTION PART NO 1 O RING 1 2 OD X 070 024278 2 FITTING MALE 054526 3 FERRULE 625 ID NP BRASS 053036 4 COUPLING QD FEMALE 3 8 058451 ITEM DESCRIPTION PART NO 5 COUPLING QD MALE 1 4 BARB 058452 6 TUBE VINYL 3 16 ID X 1 16 W R30314 020940 8 7 HOSE BEVERAGE 3 8 ID 053052 36 ...

Page 25: ...ew Figure 10 ITEM DESCRIPTION PART NO 1 SLEEVE A MIX PUMP X44761 2 PROBE A MIX OUT X41348 3 HOUSING A AGITATOR SHAKE X51664 3a 4a MAGNET A AGITATOR INNER X41733 ITEM DESCRIPTION PART NO 4 HOUSING A AGITATOR SOFT SERVE X51661 5 PROBE A MIX LOW X42077 6 CAP MAGNET 080826 ...

Page 26: ...20 Model C606 Operator Parts Identification 140624 Accessories Figure 11 ...

Page 27: ...O RING REMOVAL 048260 WHT 7 LUBRICANT TAYLOR HI PERF 048232 8 BOTTLE WASH PLASTIC 044818 9 TOOL MIX PUMP SHAFT REMOVAL 057167 10 TRAY PARTS PUMP SIMPL 056525 11 TRAY PARTS SHAKE SIDE 059088 ITEM DESCRIPTION PART NO 12 TRAY PARTS SS SIDE 059087 13 PAIL 10 QT 013163 14 DISPENSER A CUP 2 CONE X56121 14a BAFFLE RUBBER CONE 052193 15 TRAY A SYRUP OPTIONAL SYRUP IN BAG SYSTEM X59143 16 TANK SYRUP 4QT PS...

Page 28: ...O 1 BLACK BRISTLE BRUSH 013071 2 DOUBLE END BRUSH 013072 3 WHITE BRISTLE BRUSH 1 x 2 013073 4 WHITE BRISTLE BRUSH 1 1 2 x 3 014753 5 WHITE BRISTLE BRUSH 1 2 x 3 033059 ITEM DESCRIPTION PART NO 6 BRUSH Set 3 050103 7 YELLOW BRISTLE BRUSH 039719 8 WHITE BRISTLE BRUSH 3 x 7 023316 9 BRUSH PUMP SPOUT 054068 ...

Page 29: ...NGER A TAN X36576 TAN 2a KNOB PLUNGER BROWN SYRUP PUMP 032762 BRN KNOB PLUNGER TAN SYRUP PUMP 032762 TAN 2b TUBE PLUNGER 032757 2c INSERT PLUNGER 032758 2d SPRING PLUNGER SYRUP PUMP 032761 2e WASHER NYLON 032760 2f PLUNGER 036578 2g SEAL A X33057 2h NUT PLUNGER 036577 3 NUT LOCK SYRUP PUMP 039680 4 PUMP A SYRUP HEATED SHALLOW X53798 SER 5 LID 036579 NOTE SHOWN FOR REFERENCE ONLY NOT SUPPLIED WITH ...

Page 30: ...24 Model C606 Operator Parts Identification Beater Door Assembly Shake Side Figure 14 ...

Page 31: ...NT 055605 5 BEATER A 7 QT FLUTED BLADE X50958 6 O RING 6 FREEZER DOOR 033493 7 DOOR A SHAKE SIDE X55825SER2 8 NUT STUD SHORT 055989 9 O RING SYRUP PORT 11 MM 053890 ITEM DESCRIPTION PART NO 10 PLUG SYRUP PORT 053867 11 RETAINER SYRUP VALVE 054554 12 O RING 1 1 16 OD X 139 W DRAW VALVE 020571 13 SEAL SPINNER SHAFT 036053 14 SPINNER 034054 15 BLADE A SPINNER X59331 16 CAP RESTRICTOR 033107 17 VALVE ...

Page 32: ...OOR HT 4 DOUBLE 048926 5 KIT A BEATER FRONT SHOES BEARING X50350 6 BEATER A 3 4QT 1 PIN X46231 7 BLADE SCRAPER PLASTIC 046235 8 CLIP SCRAPER BLADE 7 INCH 046236 ITEM DESCRIPTION PART NO 9 SHAFT BEATER 032564 10 SEAL DRIVE SHAFT 032560 11 PIN HANDLE SS 055819 12 VALVE A DRAW X55820 13 O RING 7 8 OD X 103W 100 TO BAG 014402 14 O RING 1 4 OD X 070W 50 DURO 25 TO BAG 015872 15 NUT 5 16 24 FINISHED HEX...

Page 33: ... 6 O RING SYRUP PORT 11MM ID GREEN 053890 7 PLUG SYRUP PORT 053867 8 SPINNER 034054 9 BLADE A SPINNER X59331 10 SEAL SPINNER SHAFT 036053 ITEM DESCRIPTION PART NO 11 CAP RESTRICTOR 033107 12 VALVE A DRAW X57169 13 VALVE CHECK DUCKBILL 500598 14 BEARING DOOR FRONT 055605 15 O RING 1 1 16 OD DRAW VALVE 020571 16 FITTING SYRUP NOSE SEE PAGES 16 17 17 RETAINER SYRUP VALVE 054554 18 O RING 6 DOOR 03349...

Page 34: ... 3 BEARING FRONT 050348 4 NUT STUD 055989 5 O RING DRAW VALVE 014402 6 GASKET FREEZER DOOR 048926 7 VALVE A DRAW X55820 8 DOOR A W BAFFLE X57332 SER ITEM DESCRIPTION PART NO 9 SHOE FRONT HELIX FRONT 050347 10 DRIVE SHAFT 032564 11 SEAL DRVE SHAFT 032560 12 BLADE SCRAPER 046235 13 CLIP SCRAPER BLADE 046236 14 BEATER A X46231 15 SHOE FRONT HELIX REAR 050346 ...

Page 35: ...41947 12 O RING DRIVE SHAFT 048632 13 TUBE A FEED HOPPER SHAKE X55973 14 O RING 1 3 4 008904 15 O RING 11 16 OD RED 016132 Soft Serve Side ITEM DESCRIPTION PART NO 1 CLIP MIX PUMP RETAINER 044641 2 CYLINDER PUMP HOPPER SOFT SERVE 057943 3 PIN A RETAINING X55450 4 PISTON 053526 5 PIN COTTER 044731 6 O RING 2 1 8 OD RED 020051 7 CAP VALVE 056874 XX 8 GASKET SIMPLIFIED PUMP 053527 9 ADAPTOR MIX INLET...

Page 36: ...ht Mix Out 6 Switch Power 7 Standby Soft Serve 8 Standby Shake ITEM DESCRIPTION 9 Keypads Topping Heaters 10 Display LED Brush Clean Countdown 11 Keypad Calibrate Menu 12 Keypad Optional Flavor 13 Keypad Vanilla Flavor 14 Keypad Strawberry Flavor 15 Keypad Chocolate Flavor 16 Indicator Light Mix Low Note See the Manager s Menu on page 38 for additional key functions when the Calibration or Manager...

Page 37: ...vacuum fluorescent display VFD is located on the front control panel During normal operation the display is blank The display is used to show menu options and notifies the operator if a fault is detected The display will indicate the temperature of the mix in each hopper Indicator Lights MIX LOW When the MIX LOW symbol is illuminated the mix hopper has a low supply of mix and should be refilled as...

Page 38: ...l objects to press the reset button Failure to comply may result in severe personal injury or death If the beater motor is turning properly touch the WASH symbol to cancel the cycle Touch the AUTO symbol to resume normal operation If the freezer shuts down again contact your authorized service technician Air Mix Pump Reset Mechanism The reset button for the pump is located in the service panel at ...

Page 39: ...BRATE symbol or the Manager s Menu is selected The display screen will also alert the operator of specific faults detected by the control Power Up When the machine is powered the control system will initialize to perform a system check There will four types of data that the system will check when the control is initializing Lamp Test Lockout Data Configuration Data and System Data See Figure 23 C6...

Page 40: ...completed the status screen will display the current hopper temperature barrel temperature and the five minute brush clean timer See Figure 28 POWER SWITCH OFF TIME 5 00 41 0 HOPPER 41 0 41 0 BARREL 41 0 Figure 28 Power Switch ON When the power switch is placed in the ON position the control panel touch keys become operative The VFD will be either blank or indicate that the unit has been cleaned S...

Page 41: ... every 14 days Brush cleaning is the normal disassembly and cleaning procedure found in this manual Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode Always comply with local guidelines for the maximum number of days allowed between brush clean cycles See the Manager s Menu for setting the Brush Clean interval on page 44 If the Heat Treatment Cycle ...

Page 42: ...rs a soft lock failure will occur A soft lock allows the operator to correct the cause of the soft lock The operator has the option of either starting another heat cycle or brush cleaning the machine When a soft lock occurs the machine will go into the STANDBY mode The following message is displayed on the screen The reason for the soft lock is indicated on the second line See Figure 38 HEAT TREAT...

Page 43: ...and brush clean the machine Once the freezer is unlocked by starting a heat treatment cycle the HEAT symbol will illuminate and the following message will be displayed on the screen See Figure 41 L DO NOT DRAW R DO NOT DRAW Figure 41 If the WASH symbol is selected to clear the lockout by brush cleaning the machine the FREEZER LOCKED message will remain on the display until the brush clean requirem...

Page 44: ... will continue operation in the mode it was in when the Menu was selected However the soft serve side control keys will not be lit and are non functional when the Manager s Menu or Calibration Menu is displayed The control keys for both sides are functional in the Manager s Menu when the CURRENT CONDITIONS screen is displayed See CURRENT CONDITIONS on page 51 Entering Access Code With the ACCESS C...

Page 45: ... on the screen when this menu option is selected See SYRUP SYSTEM on page 78 UNFLAVORED DRAW SYRUP CALIBRATION SYRUP PRIME EXIT Figure 47 Note The unflavored draw option will only appear on the screen when the shake side is in the AUTO mode The VERIFY CALIBRATION option is used to verify the amount of syrup dispensed is within the proper specification See Figure 48 VERIFY CALIBRATION Select a Flav...

Page 46: ...NGS COUNTER screen without resetting the counters to zero Note The SERVINGS COUNTER will automatically reset to zero when the machine is brush cleaned See Figure 52 SERVINGS COUNTER L 0 R 0 Next Exit Figure 52 Access the Details screen by selecting Next in the SERVINGS COUNTER screen Move the arrow to Details and then select the CALIBRATION symbol See Figure 53 SERVINGS COUNTER Details Reset Count...

Page 47: ...t the CALIBRATION symbol to advance the cursor to the month See Figure 57 SET CLOCK 08 00 05 15 2012 Exit Figure 57 Enter the correct month day and year Then select the CALIBRATION symbol to advance to the DAYLIGHT SAVING TIME screen See Figure 58 DAYLIGHT SAVING TIME ENABLED Enable Disable Figure 58 To Disable the Daylight Saving Time feature select the AUTO symbol to move the arrow to Disable To...

Page 48: ...of day in which the heat treatment cycle will start See Figure 64 AUTO HEAT TIME 00 00 Change Exit Figure 64 Note Do not advance the Auto Heat Time setting except on the day the unit is brush cleaned Increasing the time between heat cycles will cause the machine to soft lock if the start of the cycle does not begin within 24 hours from the start of the previous heat treatment cycle To set the AUTO...

Page 49: ...ct the CALIBRATION symbol to return to the previous screen with the new time setting displayed Select the CALIBRATION symbol to exit the screen and return to the Menu The STANDBY MODE option is used only on models which have the control panel Standby keys disabled The STANDBY option is used to manually place the left or right side in the standby mode during long no draw periods Select the STANDBY ...

Page 50: ...eezer where the fault occurred When no faults are detected the following screen will be displayed See Figure 73 FAULT DESCRIPTION L NO FAULT FOUND R NO FAULT FOUND Figure 73 Select the CALIBRATION symbol to display the next fault found or return to the Menu if no other faults exist Selecting the CALIBRATION symbol any time faults are displayed will clear the faults if corrected upon returning to t...

Page 51: ...TIONAL FLAVOR symbol to advance forward or backward to view each screen Listed below are the variable messages that may appear Faults Occurring Entering a Heat Treatment Cycle POWER SWITCH OFF The power switch is OFF AUTO OR STBY OFF The control was not in AUTO or STANDBY MIX OUT FAILURE A mix out condition was present NO HEAT CYCLE TRIED The Auto Heat Time was set to attempt a heat cycle more tha...

Page 52: ...direction by selecting the OPTIONAL FLAVOR symbol Exit the FAULT HISTORY screen and return to the menu by selecting the CALIBRATION symbol Fault Descriptions L R Comp On Too Long The left or right main compressor has run for more than 11 consecutive minutes without dispensing product L R Product Door Off The left or right freezer door is not completely installed or the safety interlock circuit has...

Page 53: ... OVER Total time the hopper h and barrel b temperature was above 150 F 65 6 C COOL Total time the hopper h and barrel b temperature was above 41 F 5 C during the COOL phase PEAK Highest temperature reading for the hopper h and barrel b during the Heat Treatment Cycle The HEAT time indicates the amount of time taken in each zone to reach 150 9 F 66 1 C Each zone must remain above 150 F 65 6 C for a...

Page 54: ... to 151 F 66 1 C HOLD The phase that maintains the mix temperature above 151 F 66 1 C for a minimum of 30 consecutive minutes SOAK The additional heating time that may follow the HOLD phase to insure the total HEAT HOLD and SOAK time is not less than 115 minutes COOL The phase that refrigerates the mix until all four temperature zones are cooled below 41 F 5 C In the HEAT CYCLE DATA screen select ...

Page 55: ...ing the phase Selecting the Calibration symbol will advance the screen to the next zone The second temperature zone displayed is the left barrel LB HEAT LB r1 s1 25 4 5 15 02 05 Next zone Exit Figure 87 Select the Calibration symbol to advance to the next temperature zone the right hopper RH HEAT RH r1 s1 39 5 5 15 02 05 Next zone Exit Figure 88 Select the Calibration symbol to advance to the last...

Page 56: ... select the Calibration symbol The average heat treatment cycle will contain approximately 40 samples of the four temperature zone screens The SYSTEM INFORMATION is displayed on four separate screens The first screen contains the control and software version installed in the machine See Figure 95 SOFTWARE VERSION C602 C606 UVC VERSION V01 01 00 Next Figure 95 Select the CALIBRATION symbol to advan...

Page 57: ...ration The Menu keys will not be lit when this option is selected so shakes can be dispensed and all panel touch keys are fully functional Use this screen when you wish to remain in the Manager s Menu and dispense a shake Exit the CURRENT CONDITIONS screen and return to the Menu by selecting the CALIBRATION symbol Dispensing Shake Without Syrup Beginning with software version 1 04 shakes can be di...

Page 58: ...haft Heavily lubricate the inside portion of the boot seal and also lubricate the flat end of the boot seal that comes in contact with the rear shell bearing Apply an even coat of lubricant to the shaft DO NOT lubricate the square end See Figure 102 Figure 102 Note When lubricating parts use an approved food grade lubricant example Taylor Lube HP Note To ensure that the mix does not leak out of th...

Page 59: ...ades on the beater assembly insert the beater assembly in the freezing cylinder Engage the shaft end firmly into the drive shaft socket See Figure 106 Figure 106 Note When properly seated the beater will not protrude beyond the front of the freezing cylinder Step 6 Assemble the draw valve spinner assembly Inspect draw valve o rings for cuts or nicks Replace if cut or nicked If draw valve o rings a...

Page 60: ...the groove A worn missing or improperly installed spinner shaft seal will cause product leakage out the top of the draw valve See Figure 109 Figure 109 Step 9 Lubricate the smaller end of the driven spinner See Figure 110 Figure 110 Step 10 Squeezing the split end together insert the driven spinner through the metal opening of the draw valve until it snaps into place See Figure 111 Figure 111 Step...

Page 61: ...g cylinder Align the top of the draw valve with the actuator bracket Install the handscrews short handscrews at the bottom of the door Tighten equally in a criss cross pattern to insure the door is snug Do not over tighten Figure 114 Step 14 Lubricate the shaft of the spinner blade up to the groove See Figure 115 Figure 115 Step 15 Insert the spinner blade shaft into the center of the driven spinn...

Page 62: ...ruction may result in severe personal injury from hazardous moving parts With the parts tray available for the soft serve side Step 1 Before installing the soft serve beater drive shaft lubricate the groove on the beater drive shaft Slide the beater drive shaft boot seal over the small end of the beater drive shaft and engage into the groove on the shaft Heavily lubricate the inside portion of the...

Page 63: ...y The scraper blades are very sharp and may cause injury Step 3 Before installing the beater assembly inspect the scraper blades and clips Check the scraper blades for any signs of wear or damage If a scraper blade is nicked or worn replace both blades Check the scraper blade clips to make sure they are not bent and the slot is even for the entire length of the clip Replace any damaged clips Figur...

Page 64: ... cylinder Make sure the beater assembly is in position over the drive shaft by turning the beater slightly until the beater is properly seated When in position the beater will not protrude beyond the front of the freezing cylinder See Figure 126 Figure 126 Step 9 Before assembling the freezer door check the following for any nicks cracks or signs of wear door bearing door gasket draw valve o rings...

Page 65: ...ezer studs install the handscrews Tighten equally in a criss cross pattern to insure the door is snug See Figure 131 Figure 131 Step 15 Install the draw handle Slide the fork of the draw handle in the slot of the draw valve Secure with pivot pin See Figure 132 Figure 132 Note The soft serve side features an adjustable draw handle to provide portion control giving a better consistent quality to you...

Page 66: ...1 Inspect the rubber and plastic pump parts The o rings check rings and gaskets must be in 100 good condition for the pump and entire machine to operate properly They cannot properly serve their intended function if nicks cuts or holes in the material are present Inspect the plastic pump parts for cracks wear and de lamination of plastic Replace any defective parts immediately and discard the old ...

Page 67: ...ep 5 Assemble the valve cap Slide the red o ring into the groove of the valve cap DO NOT lubricate the o ring See Figure 139 Figure 139 Step 6 Slide the pump valve gasket into the holes on the cap DO NOT lubricate the gasket See Figure 140 Figure 140 Step 7 Insert the valve cap into the hole in the mix inlet adapter See Figure 141 Figure 141 ...

Page 68: ...tion by sliding the retaining pin through the cross holes located at one end of the pump cylinder See Figure 143 Figure 143 Note The head of the retaining pin should be located at the top of the pump when installed Step 10 Assemble the feed tube assembly Slide the check ring into the groove of the feed tube See Figure 144 Figure 144 Step 11 Install one red o ring on each end of the mix feed tube a...

Page 69: ... Figure 147 Figure 147 Step 14 Install the hex end of the drive shaft into the drive hub at the rear wall of the mix hopper See Figure 148 Figure 148 Note For ease in installing the pump position the ball crank of the drive shaft in the 3 o clock position Sanitizing Shake Side Step 1 Prepare a pail of an approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5R or 2 gal 7 6 lite...

Page 70: ...ying on the operator Step 7 Using the white hopper brush clean the mix level sensing probes the mix hopper mix inlet hole the outside of the agitator drive shaft housing the agitator the air mix pump pump clip mix feed tube and cotter pin Step 8 Pour the two pails of sanitizing solution into the mix hopper The sanitizing solution should be within 1 25 mm of the top of the hopper Step 9 Using the w...

Page 71: ...pump Figure 154 Step 18 Remove the restrictor cap and the syrup hole plugs Step 19 Return to the freezer with a small amount of sanitizing solution With a pail below the door spout dip the door spout brush into the sanitizing solution and brush clean the syrup ports in the freezer door door spout bottom of the driven spinner and spinner blade and syrup line fittings Note To assure sanitary conditi...

Page 72: ...its into the grooves in the collar See Figure 155 Figure 155 Step 4 CAUTION Install the pump end of the mix feed tube and secure with the cotter pin Failure to follow this instruction could result in sanitizer spraying on the operator Step 5 Prepare another pail of an approved 100 PPM sanitizing solution examples Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step...

Page 73: ...te Use only FRESH MIX when priming the freezer Step 1 With a pail beneath the door spout touch any FLAVOR SELECT symbol to open the draw valve Pour 2 1 2 gallons 9 5 liters of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When full strength mix is flowing from the door spout touch any FLAVOR SELECT symbol to clos...

Page 74: ...otter pin Step 3 Select the AUTO symbol Note This procedure should be done 15 minutes before product is expected to be served Step 4 Fill the hopper with fresh mix and place the mix hopper cover in position Daily Closing Procedures This procedure must be done at the close of business Shake Side Important Fill the mix hopper with mix up to the fill level indicator on the agitator paddle See Figure ...

Page 75: ...ion examples Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 9 Sanitize the syrup hole plugs spout cap spout cap o ring drip pans agitator and hopper cover Step 10 Install the agitator back onto the agitator drive shaft housing Replace the hopper cover See Figure 162 Figure 162 Important If you do not install the agitator correctly the machine will fail the he...

Page 76: ... insert the tube end of the squeeze bottle into the syrup ports and squeeze the bottle firmly This action will force solution out of the adjacent port and down around the spinner This procedure should be performed for at least 10 seconds per port See Figure 166 Figure 166 Step 16 Place the spout cap o ring in the spout cap Fill the spout cap with sanitizing solution Install the spout cap over the ...

Page 77: ...d down to one day do not add mix The machine must be disassembled and brush cleaned within 24 hours Both sides of the freezer must be in the AUTO AUTO symbol is illuminated or in the STANDBY mode STANDBY symbols and are illuminated before the HEAT cycle may be started Step 1 Place the heater topping switches in the OFF position by touching the heater symbols The symbols will not be illuminated whe...

Page 78: ...nd bottom of the draw valve Note To assure sanitary conditions are maintained brush each item for a total of 60 seconds repeatedly dipping the brush in cleaning solution See Figure 172 Figure 172 Step 10 Remove clean and reinstall the long drip pan through the front panel See Figure 173 Figure 173 Step 11 Remove clean and reinstall the two short drip pans in the rear panel Step 12 Remove clean and...

Page 79: ...k on the bottom of the well Step 2 Place the topping heaters in the ON position by touching the topping heater symbols CAUTION As soon as the heaters are turned on the topping wells will begin heating This heating process will take approximately 2 1 2 hours to reach temperature The water level in the wells should be checked daily Step 3 Prepare a pail of an approved 100 PPM sanitizing solution exa...

Page 80: ...nitizing solution Step 4 With the syrup port brush brush each syrup port hole 10 to 15 times Dip the brush in sanitizing solution before brushing each port See Figure 176 Figure 176 Step 5 Fill the squeeze bottle with sanitizing solution With a pail beneath the door insert the tube end of the squeeze bottle into the syrup port and squeeze the bottle firmly This action will force solution out of th...

Page 81: ...l valve Step 13 Using a shake cup filled with sanitizing solution thoroughly rinse the duckbill valve Step 14 Install the duckbill valve into the syrup nose fitting with the flat end aligned with the open slot in the syrup nose fitting Note Replace the duckbill valve if it is damaged or extends past the syrup nose fitting slot See Figure 181 Figure 181 Step 15 Install the syrup nose fitting onto t...

Page 82: ...r an empty cup See Figure 183 Figure 183 Step 20 Touch the CALIBRATION symbol to display the menu options The CALIBRATION symbol the AUTO symbol on the shake side and the OPTIONAL FLAVOR symbol will be illuminated The screen will display the calibration menu options See Figure 184 UNFLAVORED DRAW SYRUP CALIBRATION SYRUP PRIME EXIT Figure 184 Step 21 Touch the AUTO symbol or the OPTIONAL FLAVOR sym...

Page 83: ... line Step 28 Using a clean sanitized towel wipe down the freezer door front panel the area around the bottom of the freezer door and any other areas that demonstrate a build up of either moisture or food substance Step 29 Install the shake cup holder the front drip tray and the splash shield Step 30 When ready to resume normal operation touch the AUTO symbol See Figure 189 The control has a featu...

Page 84: ...rating the syrup flow should be performed weekly when the syrup system is cleaned It is vital that the correct amount of syrup be incorporated into the frozen mix to obtain a quality shake To determine the rate of syrup flow you will need a calibration cup indicating fluid ounces The proper rate of syrup flow is 1 fl oz 30 ml of syrup in 5 seconds For thick viscosity shake syrups the proper syrup ...

Page 85: ... Disconnect the syrup valve from the freezer door Raise the syrup valve retainer and pull the valve straight out See Figure 196 Figure 196 Step 5 To calibrate the syrup dispensing rate hold the small portion of the calibration cup under the valve for the flavor to be calibrated Touch the corresponding FLAVOR SELECT symbol to activate the syrup pump and start the flow of syrup When the syrup level ...

Page 86: ... feed tube from the empty syrup container and clean the outside of the feed tube with a clean sanitized towel For Syrup Bag System Disconnect the empty bag and clean the hose connector fitting with a clean sanitized towel Attach the hose connector fitting to a full bag of syrup Place the bag on the shelf in the syrup compartment Make sure the hose is not pinched and there are no kinks in the tubin...

Page 87: ... steps 10 11 for any other syrup lines to be primed or exit the SYRUP PRIME mode by touching the CALIBRATION symbol Syrup Topping Pump Syrup Topping Pump Disassembly Before the first use and after use weekly disassemble and clean the pump Step 1 Flush and rinse the pump in a container of warm water Place the lower end of the pump into the water container Operate the pump until only warm water flow...

Page 88: ...emove the knob o ring Remove the plunger nut from the plunger tube See Figure 203 Figure 203 Step 5 Remove the plunger tube and the insert from the plunger assembly See Figure 204 Figure 204 Step 6 Remove the spring and washer from the plunger assembly See Figure 205 Figure 205 Step 7 Remove the seal assembly from the plunger assembly See Figure 206 Figure 206 Step 8 Remove the seal o ring from th...

Page 89: ...Figure 209 Figure 209 Step 12 Remove the discharge tube from the valve body See Figure 210 Figure 210 Step 13 Remove the 1 5 16 o ring from the valve body and remove the 1 o ring from the discharge tube Cleaning the Syrup Pump Step 1 Wash and scrub all parts in an approved 100 PPM cleaning solution examples Kay 5 or Stera Sheen Step 2 Insert the black shielded brush through the tip of the discharg...

Page 90: ...re 212 Figure 212 Step 5 Insert the black shielded brush into the top side of the outlet valve Scrub this area specifically around the steel ball See Figure 213 Figure 213 Step 6 Insert the black shielded brush by the non bristle end into the passageway between the inlet valve and the outlet valve See Figure 214 Figure 214 Step 7 Move the brush back and forth to scrub this passageway Advance the b...

Page 91: ...tep 10 Rinse all parts with clear water Step 11 Sanitize the parts in an approved 100 PPM sanitizing solution examples Kay 5 or Stera Sheen Allow the parts to air dry after sanitizing Syrup Topping Pump Assembly After pump disassembly and cleaning is complete assemble the pump Step 1 Lubricate and install the seal o ring into the seal See Figure 217 Figure 217 Step 2 Install the seal assembly onto...

Page 92: ... See Figure 219 Figure 219 Step 8 Install the knob with the knob o ring onto the threaded end of the plunger assembly Hold the plunger assembly so that the plunger tube compressing the spring is pulled toward the piston end as far as it will go Tighten the knob by turning it clockwise Step 9 Lubricate and install the 1 o ring onto the groove provided on the discharge tube See Figure 220 Figure 220...

Page 93: ...hole fits around the top of the cylinder The discharge tube lock nut will secure the lid in position Step 14 Install the discharge tube lock nut Tighten the lock nut by turning it clockwise Step 15 Lubricate and install the plunger assembly into the cylinder opening in the pump body See Figure 222 Figure 222 Step 16 Tighten the plunger nut by turning it clockwise See Figure 223 Figure 223 Manual B...

Page 94: ... to wash rinse and sanitize Step 5 With a pail beneath the door spout touch the WASH and PUMP symbols and open the draw valve Shake Side Touch any flavor selection symbol to open the draw valve Drain the product from the freezing cylinder and the mix hopper See Figure 225 Figure 225 Step 6 When the flow of product stops touch the WASH and PUMP symbols cancelling the WASH and PUMP modes The shake d...

Page 95: ... 5 liters of Kay 5R or 2 gal 7 6 liters of Stera SheenR USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder Step 3 Using the white hopper brush clean the mix hopper mix level sensing probes and the outside of the agitator drive shaft housing Using the double ended brush clean the mix inlet hol...

Page 96: ...om the drive shaft Step 6 Remove the freezer door o ring front bearing retainer pins and the draw valve spinner assembly Remove the driven spinner from the draw valve by grasping the draw valve and pulling the driven spinner out Remove the spinner shaft seal See Figure 229 Figure 229 Step 7 Remove the two o rings from the draw valve Note To remove o rings use a clean sanitized towel to grasp the o...

Page 97: ... shaft Step 5 From the soft serve pump cylinder remove the retaining pin mix inlet adaptor valve cap pump gasket and the piston Remove the o ring from the piston and valve cap Step 6 Remove the freezer door gasket front bearing pivot pin draw handle and draw valve Remove the three o rings from the draw valve Note DO NOT attempt to remove the star design from the door The star design is part of the...

Page 98: ...ONS Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Thoroughly brush clean all disassembled parts and parts trays in the cleaning solution making sure all lubricant and mix film is removed Be sure to brush all surfaces and holes especially the holes in the pump components and the small syrup holes in the shake freezer door Rinse all parts with clean warm wat...

Page 99: ...proved 100 PPM cleaning solution examples Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 4 Raise the retainer and remove the syrup valve from the freezer door Place the valve in a pail located under the draw valve Step 5 Select the CALIBRATION symbol on the control panel to display the menu options Step 6 Touch the AUTO symbol to move the arrow to SYRUP PRIME...

Page 100: ...the pump to close it Step 7 Replace the pump cover tray and the syrup containers Step 8 Prime the syrup lines Step 9 Calibrate the syrup system according to the instructions on page 78 Syrup Line Cleaning Sanitizing Weekly Step 1 Remove the pick up tubes from the syrup containers Wipe the outside of the tubes with a clean sanitized towel For Syrup Bag System Disconnect each syrup bag and clean the...

Page 101: ...from the syrup valve by turning the cap counter clockwise Step 11 Remove the duckbill valve and the o ring from the syrup nose fitting Step 12 Using the white end of the double ended brush scrub the inside of the syrup nose fitting and the syrup line fitting to remove any residual particles Step 13 Using a shake cup filled with an approved 100 PPM sanitizing solution rinse the syrup valve fitting ...

Page 102: ...1 Place all the pick up tubes into the syrup containers Ensure the syrup lines match their respective flavors For Syrup Bag System Attach the bag connector fitting to the proper syrup flavor Step 22 Select the CALIBRATION symbol on the control panel to display the menu options Step 23 Touch the AUTO symbol to move the arrow to SYRUP PRIME Touch the CALIBRATION symbol again to display the Syrup Pri...

Page 103: ...er and walk in cooler should be below 40_F 4 4_C j 7 Discard remaining mix from the freezer during Closing Procedures Regular Maintenance Checks j 1 Replace scraper blades that are nicked or damaged Before installing the beater assembly be certain that scraper blades are properly attached to the helix j 2 Check the rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be ...

Page 104: ...he condenser This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Your local Taylor Distributor can perform this winter storage service for you Wrap detachable parts of the freezer such as beater blades drive shaft and freezer door and place them in a protected dry place Rubber trim parts and gaskets can be protected by wrappin...

Page 105: ...the machine 36 b More than 24 hours since the last HEAT cycle b The freezer must go through a HEAT cycle every 24 hours The freezer must now be disassembled and brush cleaned or placed in a heat cycle 36 c The power switch is in the OFF position c The power switch must be in the ON position The freezer must now be disassembled and brush cleaned or placed in a heat cycle 36 d The freezer is not in ...

Page 106: ...now be disassembled and brush cleaned or placed in a heat cycle 36 f The agitator is not installed f The agitator must be cleaned and installed before starting the HEAT cycle The freezer must now be disassembled and brush cleaned or placed in a heat cycle 69 72 2 Hard lock message appears on display a Brush clean interval exceeded a The freezer must be disassembled and brush cleaned within 24 hour...

Page 107: ...reset BEATER OVERLOAD message displayed d Call an authorized service technician e The pump motor is not running in the AUTO mode e Push the pump reset button Check pump motor is operating when the draw valve is raised 32 f Freeze up in mix inlet hole f Call an authorized service technician g The mix pump ball crank is broken g Call an authorized service technician h Feed tube or check ring not pro...

Page 108: ...e the syrups 78 b Draw rate is set too fast b Adjust draw rate of 5 to 7 1 2 oz 142 g to 213 g of product by weight in 10 seconds 78 5 The product is too thick a Not enough syrup 1 fl oz 30 ml in 5 seconds For Triple Thick Shake Syrup 1 oz 30 ml 1 8 oz 4 ml in 7 seconds a Calibrate the syrups Check that the syrup containers are not empty 78 b Freezing cylinder not primed correctly b Drain the free...

Page 109: ...t of adjustment a Call an authorized service technician 8 Mix Low and Mix Out probes are not functioning a Milkstone build up in the hopper a Clean hoppers thoroughly 92 9 Product is collecting on top of the draw valve a Inadequate lubrication of spinner shaft or seal a Lubricate properly 53 b Spinner shaft seal is missing or worn b Install or replace the spinner shaft seal 53 10 Product is collec...

Page 110: ...ication of the drive shaft c Lubricate properly 52 56 d The drive shaft and beater assembly work forward d Call an authorized service technician e Worn rear shell bearing e Call an authorized service technician f Gear box out of alignment f Call an authorized service technician 13 The drive shaft is stuck in the drive coupling a Mix and lubricant collected in drive coupling a Brush clean the rear ...

Page 111: ...he freezing cylinder when unit was placed in AUTO e Unit must NOT be placed in AUTO during sanitizing Place in AUTO only after unit has been primed and all sanitizing solution has been removed 64 66 f Broken beater pins f Replace beater assembly 53 57 g Beater assembly is bent g Replace beater assembly 53 57 h Gear box is out of alignment h Call an authorized service technician 15 The product make...

Page 112: ...c A heat cycle is in progress c Wait for the completion of the heat treatment cycle 35 d The menu is displayed making the flavor select keys inoperative d Exit the menu by moving the cursor arrow to EXIT and touching the CAL symbol This will restore the control keys to their normal function 78 e The draw valve wasn t aligned with the actuator bracket when the freezer door was installed e Reassembl...

Page 113: ...cate the draw valve and o rings 53 c The spinner shaft was not lubricated c Lubricate the spinner shaft 53 d The spinner blade became disengaged from the driven spinner when the draw valve was raised d Call an authorized service technician to check the spinner coupling position on the motor e The product is too thick e Check that the product temperature is within specification See problem Product ...

Page 114: ...e using Note Never refrigerate the syrup Keep a replacement container near the shake machine location so the syrup temperature can stabilize before use 80 c Thick syrup in bottom of container c Shake well before use 80 d Syrup leak d Inspect syrup system for leaks e Syrup lines are not matched with the syrup flavor or are not properly connected e Match the color of the syrup pick up tube and cap w...

Page 115: ... remove air from line 80 j Air intake line to pump will not hold syrup prime j Lubricate pump tube fitting o rings Inspect the intake line for leaks 94 22 Syrup continues to flow after drawing a shake a Air in syrup line a Follow syrup prime procedure 80 b Duckbill valve damaged b Remove syrup nose fitting and clean Replace duckbill valve 95 23 Spinner shaft will not rotate to blend mix and syrup ...

Page 116: ...ROBABLE CAUSE 24 Syrup toppings are not hot a Topping heaters are not ON a Select topping heater symbols Symbols will be lit when heaters are ON 73 b No water is in topping well b Fill to indicating mark 73 c The water is not hot enough c Using a thermometer check the water temperature in the topping well It should be 140_ F 60 _C ...

Page 117: ...Valve Gasket X Mix Feed Tube Check Ring X Pump Drive Shaft O Ring X Syrup Valve Duckbill X Peristaltic Pump Tubes Inspect Replace if Necessary White Bristle Brush 3 x 7 Inspect Replace if Necessary Minimum White Bristle Brush 3 x 1 2 Inspect Replace if Necessary Minimum White Bristle Brush 1 1 2 x 3 Inspect Replace if Necessary Minimum White Bristle Brush 1 x 2 Inspect Replace if Necessary Minimum...

Page 118: ...ation compressor except service valve Five 5 years Beater motors Two 2 years Beater drive gear Two 2 years Printed circuit boards and Softech controls beginning with serial number H8024200 Two 2 years Parts not otherwise listed in this table or excluded below One 1 year LIMITED WARRANTY CONDITIONS 1 If the date of original installation of the Product cannot be verified then the limited warranty pe...

Page 119: ... resulting from the use of any refrigerant other than that specified on the Product s data label will void this limited warranty 13 Any cost to replace refill or dispose of refrigerant including the cost of refrigerant 14 ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages ...

Page 120: ...Twelve 12 months Class 512 Parts Twelve 12 months Class 000 Parts No warranty Taylor Part 072454 Motor 24VDC C832 C842 Four 4 years LIMITED WARRANTY CONDITIONS 1 If the date of original installation of the Part cannot be otherwise verified proof of purchase may be required at time of service 2 This limited warranty is valid only if the Part is installed and all required service work in connection ...

Page 121: ...e work promptly upon arrival 9 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies 10 Failure damage or repairs due to theft vandal...

Page 122: ...LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Part sta...

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Taylor C606, Operator'S Manual

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