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PARTS REPLACEMENT SCHEDULE

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Model 0738

Parts Replacement Schedule

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Summary of Contents for 0738

Page 1: ...Model 0738 Counter Top Heat Treatment Soft Serve Freezer Original Operating Instructions 087827 M January 2020 Original Publication Updated 8 4 2020 OPERATOR S MANUAL...

Page 2: ...nly instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions 2020 Taylor Company Revision Draft 07 02 2020 087827...

Page 3: ...or Information 2 1 Working limits 2 1 Compressor Warranty Disclaimer 2 2 Section 3 Safety Installer Information 3 1 To Operate Safely 3 1 Unit Warning Labels 3 2 Section 4 Operator Parts Identificatio...

Page 4: ...Priming 6 7 Daily Closing Procedures 6 8 Daily Opening Procedures 6 9 Manual Brush Cleaning 6 9 Disassembly 6 10 Adjustments 6 12 Section 7 Operator Checklist Troubleshooting Bacterial Count 7 1 Regul...

Page 5: ...r performance or damage to the machine Note All repairs must be performed by a Taylor service technician WARNING This machine has many sharp edges that can cause severe injuries Site Preparation Revie...

Page 6: ...ocal codes for determining the proper configuration Electrical Connections Each machine requires one power supply for each data label on the machine Check the data label s on the freezer for branch ci...

Page 7: ...If the supply cord is damaged it must be replaced by the manufacturer service agent or a similarly qualified person in order to avoid a hazard Electrical Hookup Installation CAUTION Avoid injury Make...

Page 8: ...e users and operators to unexpected safety hazards WARNING Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur fl...

Page 9: ...horized Taylor parts purchased from the local authorized Taylor distributor and only if all required service work is provided by a Taylor service technician Taylor reserves the right to deny warranty...

Page 10: ...his fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its products For example if the refrigerant is lost during the course of ordina...

Page 11: ...power switch is in the OFF position Failure to follow these instructions may result in severe personal injury from hazardous moving parts WARNING This machine has many sharp edges that can cause seve...

Page 12: ...y product being added to this machine must be below 41 F 5 C Failure to follow this instruction may result in health hazards and poor machine performance Do not obstruct air intake and discharge openi...

Page 13: ...mply with the standards in force in the country where it is used Water pressure limits for water cooled models only Use only R452A refrigerant that conforms to the AHRI Standard 700 specification Elec...

Page 14: ...FETY 3 4 Model 0738 Safety NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the f...

Page 15: ...75 16 TUBE DELIVERY LEFT 088831 17 COUPLING FEED TUBE 087738 18 O RING 087762 19 DUCKBILL VALVE 087742 20 TUBE DELIVERY RIGHT 088830 ITEM DESCRIPTION PART NO 1 COVER HOPPER 087716 2 SCREW MOUNTING COL...

Page 16: ...N 087749 11 SCREW ADJUSTMT HANDLE 087750 12 SPACER SCREW ADJUSTMT 087751 13 HANDLE BODY 087752 14 O RING 087753 15 O RING DRAW VALVE MIX 088849 ITEM DESCRIPTION PART NO 1 HANDLE DRAW BLACK 087740 2 VA...

Page 17: ...y ITEM DESCRIPTION PART NO 1 COVER PUMP 087754 2 O RING PUMP COVER 087755 3 GEAR DRIVEN 087756 4 GEAR DRIVING 087757 5 BODY PUMP 087758 6 O RING PUMP 087759 7 VALVE PUMP 087765 ITEM DESCRIPTION PART N...

Page 18: ...E 087743 6 DUCKBILL VALVE 087742 7 VALVE PUMP 087765 8 SEAL BEATER DRIVE SHAFT 087734 ITEM DESCRIPTION PART NO 9 BEARING DOOR BAFFLE 087731 10 CAP AGITATOR 087875 11 O RING HANDLE PIN 087749 12 O RING...

Page 19: ...IDENTIFICATION Operator Parts Identification Model 0738 4 5 Brush Assembly ITEM DESCRIPTION PART NO 1 BRUSH ASSY 87805 2 BRUSH BIG 87713 C 3 BRUSH MEDIUM 87713 B 4 BRUSH SMALL 87713 A ITEM DESCRIPTION...

Page 20: ...4 OPERATOR PARTS IDENTIFICATION 4 6 Model 0738 Operator Parts Identification...

Page 21: ...ered The number indicates the consistency of the product and can be adjusted from 60 to 250 High numbers correspond to high consistencies low numbers correspond to lower consistencies The icon indicat...

Page 22: ...oon as possible MIX OUT When the MIX OUT icon is displayed the LEVEL message is displayed the mix hopper has been almost completely exhausted and has an insufficient supply of the mix to operate the f...

Page 23: ...on and held down for at least 5 seconds allows the access to the adjustment menu for the product consistency and for the agitator motor cycle adjustment during the Auto mode The Option button if press...

Page 24: ...eral State or local regulatory agencies Please consult your governing health codes to determine the maximum number of days allowed between brush clean cycles Brush cleaning is the normal disassembly a...

Page 25: ...n the message FREEZER LOCKED HEAT TREAT REQUIRED is displayed on the screen When one of these messages appears automatic freezer operation cannot take place until the freezer is disassembled and brush...

Page 26: ...The SET CLOCK option allows the manager to adjust the control clock date and time The date and time may only be changed after the freezer has been manually cleaned but before it has been placed in Au...

Page 27: ...n to confirm the value and to advance to the next entry Enter the correct minutes and press the OK button to save and return to the Main Menu Note Disable the AUTO STANDBY TIME by selecting in hours s...

Page 28: ...blades during the next brush cleaning If that does not resolve the fault call your Taylor service technician Lockout History The LOCKOUT HISTORY screen displays a history of the last 200 soft locks ha...

Page 29: ...ess Arrow buttons to display the next screen press C button to return to the main menu Select the desired cycle and press the OK button to open the detail screen The screen displays the month and day...

Page 30: ...guage The LANGUAGE screen allows the manager to set the language of the display Press the Arrow buttons to scroll through the list of available languages press the OK button to confirm your choice Pre...

Page 31: ...n page 6 11 and start there Assembly Note When lubricating parts use an approved food grade lubricant example Taylor Lube MAKE SURE THE MACHINE IS DISCONNECTED Failure to follow this instruction may r...

Page 32: ...nside of the top of the freezer door valve cavity 4 Insert the draw valve from the top with the flat part facing toward the machine Note If the draw valve is inserted with the flat surface facing the...

Page 33: ...n at rear of the beater 8 With the door seated on the freezer studs install the hand screws Tighten them equally in a crisscross pattern to ensure the door is secure 9 Insert the handle body O ring ha...

Page 34: ...heir intended function if nicks cuts or holes in the material are present Inspect the plastic pump parts for cracks wear and delamination of plastic Replace any worn damaged or inoperable parts immedi...

Page 35: ...prevent incorrect assembly Install the handscrews and tighten them equally to make sure the pump is closed Note Do not lubricate the graduated holes 8 Slide the regulator O ring into the groove on the...

Page 36: ...additional feed tube O rings into the grooves on the feed tube and lubricate them Insert the duck bill valve into the feed tube until it slides in place in the groove Note Make sure the valve is prop...

Page 37: ...support align the drive hole in the pump body with the driveshaft Secure the pump in place by rotating the pump assembly until the hook engages with the pivot pin Do not attach the feed tube to the pu...

Page 38: ...x in the barrel and the hopper to a specified temperature for a specified period of time and then bringing the temperature back down low enough to retard spoilage The Heat Treatment Cycle will start a...

Page 39: ...e with a full hopper Important Do not attempt to draw product or disassemble the machine during Heat cycle The product is hot and under extreme pressure When the Heat cycle is complete the machine wil...

Page 40: ...specifications 2 Pour the solution into the hopper and allow it to flow into the barrel Note Do not brush clean the mix inlet hole while the machine is in the Wash mode 3 Using the hopper brush clean...

Page 41: ...ced or properly lubricated Brush Cleaning 1 Prepare an approved 100 PPM sanitizing solution example 2 1 2 gal 9 5 L of Kay 5 or 2 gal 7 6 L of Stera Sheen Use warm water and follow the manufacturer s...

Page 42: ...utton to erase the new value 5 Press the OK button to confirm the other menu items and exit the menu by saving the changes Hopper Temperature Adjustment in Auto Mode 1 With a machine loaded with fresh...

Page 43: ...n to increase the time press the Down Arrow button to decrease the time 6 Press OK button to confirm the new selected values Press C button to erase the new values Hopper Temperature Adjustment in Sta...

Page 44: ...roduct in Standby mode Press the OK button to confirm the displayed value and switch to the next entry 4 Subsequent parameters allow the operator to change the operating times MIXING ON and pause MIXI...

Page 45: ...the use of rerun make sure the mix rerun is stored in a sanitized covered stainless steel container and is used the following day Do not prime the machine with rerun When using rerun skim the foam and...

Page 46: ...place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Discon...

Page 47: ...ing the HEAT cycle The freezer must now be disassembled and brush cleaned or placed in a heat cycle d There was a power failure d Check in the Event History the fault message Disassemble and brush cle...

Page 48: ...and if necessary change the position of the regulator tube e Butterfat is in the pump e Disassemble clean and reinstall the pump 8 The mix in the hopper is too warm a Hopper cover is not in position...

Page 49: ...all sanitizing solution was removed from barrel d Place unit in Automode only after priming is complete and all sanitizing solution is removed e Beater assembly is bent e Replace beater assembly f Co...

Page 50: ...8 TROUBLESHOOTING GUIDE 8 4 Model 0738 Troubleshooting Guide...

Page 51: ...eater Auger X Beater Drive Shaft Seal X Freezer Door O Rings X Draw Valve O Ring X Feed Tube O Rings X Pump O Rings X Duck Bill Valve X Pump Rubber Valve X Pump Gear Set X Mix Pump Actuator Belt X Gly...

Page 52: ...9 PARTS REPLACEMENT SCHEDULE 9 2 Model 0738 Parts Replacement Schedule...

Page 53: ...reverse if any of this document Table 10 1 Product Part Limited Warranty Period Insulated Shell Assembly Three 3 Years Refrigeration Compressor Three 3 Years except service valve Beater Motors Two 2 Y...

Page 54: ...s due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or cond...

Page 55: ...R INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT...

Page 56: ...10 LIMITED WARRANTY ON MACHINES 10 4 Model 0738 Limited Warranty on Machines...

Page 57: ...2 Twelve 12 Months Class 512 Parts Twelve 12 Months Class 000 Parts No Warranty LIMITED WARRANTY CONDITIONS 1 If the date of original installation of the Part cannot be otherwise verified proof of pur...

Page 58: ...m beginning warranty service work promptly upon arrival 9 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operati...

Page 59: ...NCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE...

Page 60: ...11 LIMITED WARRANTY ON PARTS 11 4 Model 0738 Limited Warranty on Parts...

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