Brakes
Page 59
MT-316-06
TT-316-36
REBUILD DISC BRAKE BODY
This procedure assumes that the component has been
removed from the vehicle. Refer to the component
assembly removal instructions for details and warnings
regarding the removal and installation procedure.
1: Pull the pistons out of the brake body.
2: Remove the piston rubber boot.
3: Remove the piston o-ring from inside of the brake
body.
4: Inspect and replace parts as required.
5:
Lubricate the brake parts with clean brake fluid
from a sealed container.
6:
Install the O-rings into the brake body. Make sure
that the O-rings are installed into the second
groove and that they are not twisted (Fig 1).
7: Using tool #41-350-13 (optional), slide the rubber
boots onto the pistons as shown. The boot should
be hanging off of the end of the piston (Fig 2).
8: Insert the rubber boot/piston into the brake body
making sure that the boot is properly seated in
the groove (Fig 3).
9: Press the pistons all the way down into the brake
body making sure that the boot seats properly
into the upper groove on the piston.
10:
Install any fittings or plugs that were removed
from the brake body using teflon tape thread
sealant.
11: If the brake body assembly is not to be
immediately installed onto a vehicle, plug
the brake hose fitting hole to prevent any
contaminates from entering the brake body.
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING
The pistons are very fragile. If the piston is damaged
it must be replaced. Failure to replace a damaged
piston could lead to brake failure and result in
property damage and/or severe bodily injury.
WARNING
Figure 1
Figure 2
Figure 3
Summary of Contents for TT-316-36
Page 6: ......
Page 12: ...Page 12 MT 316 06 Introduction TT 316 36 Notes...
Page 16: ...Service Maintenance Guidelines Page 16 TT 316 36 MT 316 06 Notes...
Page 23: ...Lubrication PM Page 23 MT 316 06 TT 316 36 LUBRICATION DIAGRAM SD Transaxle...
Page 30: ...Front Axle Page 30 TT 316 36 MT 316 06 Notes...
Page 47: ...Transaxle Page 47 MT 316 06 TT 316 36...
Page 52: ...Steering Page 52 TT 316 36 MT 316 06...
Page 78: ...Tires Wheels Page 78 TT 316 36 MT 316 06 Notes...
Page 100: ...ILLUSTRATED PARTS Page 100 Model TT 316 36 MT 316 03 AXLE FRONT AXLE REAR...
Page 102: ...ILLUSTRATED PARTS Page 102 Model TT 316 36 MT 316 03 BRAKE FRONT...
Page 104: ...ILLUSTRATED PARTS Page 104 Model TT 316 36 MT 316 03 BRAKES REAR...
Page 106: ...ILLUSTRATED PARTS Page 106 Model TT 316 36 MT 316 03 BRAKE LINES...
Page 112: ...ILLUSTRATED PARTS Page 112 Model TT 316 36 MT 316 03 ELECTRICAL MISCELLANEOUS...
Page 114: ...ILLUSTRATED PARTS Page 114 Model TT 316 36 MT 316 03 FRAME AND BODY MISC...
Page 118: ...ILLUSTRATED PARTS Page 118 Model TT 316 36 MT 316 03 INSTRUMENT PANEL...
Page 124: ...ILLUSTRATED PARTS Page 124 Model TT 316 36 MT 316 03 SPEED CONTROL PANEL...
Page 134: ...ILLUSTRATED PARTS Page 134 Model TT 316 36 MT 316 03 Notes...
Page 135: ......