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ATV-320 S/U    ATV-320SD S/U 

OWNER’S MANUAL 

V1.0  2014.03.01 

Summary of Contents for ATV-320

Page 1: ...0 ATV 320 S U ATV 320SD S U OWNER S MANUAL V1 0 2014 03 01...

Page 2: ...roperly operate in safety It also includes information about the general care and maintenance of your ATV Therefore we would like you to read the manual before operating the vehicle It is our sincere...

Page 3: ...k and Services 7 Pre Operating Inspection 8 Operation 14 Maintenance 23 Correct Way of Driving 29 Abnormalities and Trouble Shooting 31 VIN number and Identification 32 Pre Delivery Inspection 33 Main...

Page 4: ...FOR YOUTH UNDER 16 YEARS OLD ALWAYS WEAR A HELMET AND PROTECTIVE GEARS READ THIS OWNER S MANUAL CAREFULLY IT S DANGEROUS TO DRIVE ON AN UNCLEAR ROAD CONDITION TO LOWER YOUR SPEED WHEN DRIVING AT NIGH...

Page 5: ...een your vehicle and other vehicles Take a training course if you are a beginner This vehicle is designed to be operated only on level off road surfaces free of obstacles This vehicle is not equip wit...

Page 6: ...0 mm 77 95 inches 1850 mm 72 83 inches OVERALL WIDTH 1150 mm 45 27 inches 1155 mm 45 47 inches OVERALL HEIGHT 1170 mm 46 06 inches 1110 mm 43 70 inches SEAT HEIGHT 832 mm 32 75 inches 832 mm 32 75 inc...

Page 7: ...H 1980 mm 77 95 inches 1850 mm 72 83 inches OVERALL WIDTH 1150 mm 45 27 inches 1155 mm 45 47 inches OVERALL HEIGHT 1170 mm 46 06 inches 1110 mm 43 70 inches SEAT HEIGHT 820 mm 32 28 inches 810 mm 31 8...

Page 8: ...I I R Oil Filter C C C Spark Plug I I I Valve Clearance I I A I A Coolant CHECK EVERY RIDE Air Filter CLEAN AND CHECK EACH 1000KM OR AFTER OFF ROAD USE Carburetor I A A C A Driver Chain CHECK AND LUB...

Page 9: ...good function Check the throttle for smooth opening and closing Check the fuel level in fuel tank Check oil level in crankcase thru oil screen Check the coolant level in coolant reservoir Check break...

Page 10: ...screen and the filling cap is installed correctly Total oil capacity 1 0 Liter Prescribed 4 stroke engine oil only synthetic type is recommended Select the proper viscosity of oil It would damage or b...

Page 11: ...y and turn the key to lock position Pull out the key and check fuel cap to make sure it s locked CAUTIONS Stop the engine for refueling Use unleaded gasoline with octane level 92 or higher Turn the ga...

Page 12: ...ny nail puncture If so clean it Check for any crack or heavy worn out If worn out exceeds the limit replace it with new one Please check the marking on tires for detail specification Front and Rear Sh...

Page 13: ...ype battery that requires no maintenance Remove and Check Open the seat Remove negative and positive terminals negative first Remove battery and check voltage Normal voltage 12V and above Keep termina...

Page 14: ...be between MIN and MAX level marks stamped on coolant reservoir CAUTIONS Check coolant level while engine is cold Never add coolant in cooling system when engine is hot If the coolant is added in the...

Page 15: ...14 OPERATION MAIN SWITCH OFF To turn off the engine The key can be extracted ON To start the engine To operate the head light The key can not be taken out...

Page 16: ...ine CAUTIONS RECOIL STARTER When starter motor or battery are inactive Use recoil puller to start the engine When cranks the engine Don t push down again the starter button as the engine is running Do...

Page 17: ...turning to the right Left signal light flashing indicates turning to the left Push switch to turn off lights CAUTIONS HORN BUTTOM Turn on main switch and press down the horn buttom the horn will sound...

Page 18: ...TION HEADLIGHT BEAM SWITCH Low beam For normal condition High beam For farther lighting HAZARD WARNING SWITCH HAZARD Push switch and all indicator lights will start blinking together Beam Switch Hazar...

Page 19: ...18 OPERATION INSTRUMENT PANEL Revers e Neutral Speed Hi Beam RPM Time Trip Odometer Water Temp Setting Button Turn Indicator Low Gear High Gear Fuel Meter...

Page 20: ...or high speed forward Use in generally driving conditions R From Neutral position pull down the gear shaft for backward Speed limited below 15Km Hr N Neutral CAUTION Always completely stop the vehicle...

Page 21: ...n the right side in front of the foot rest When step on the brake pedal front and rear wheels will effect at same time PARKING BRAKE LEVER Pull the parking brake lever clockwise will perform brake fun...

Page 22: ...arter running 3 4 seconds push the throttle lever slightly then try again and engine should start 5 Use choke function on bottom of left switch if the temperature is low and difficult to start Gear le...

Page 23: ...full the level light bars are shows at top During the fuel consuming light bars cease from top then down to bottom It is recommend to added fuel when fuel meter symbol start to flashing There s about...

Page 24: ...filter house CLEAN AND CHECK FILTER EACH 1000KM OR AFTER OFF ROAD USE REPLACE AIR FILTER YEARLY CLEAN OIL FILTER Oil filter house is located on lower left side of cylinder head Remove oil filter hous...

Page 25: ...ove gear oil drain plug to drain gear oil Tighten drain plug and place a funnel into the level hole to refill gear oil Do not overfill Properly tighten level plug CAUTIONS Replace gear oil at first 50...

Page 26: ...x II Remove gear oil drain plug to drain gear oil Tighten drain plug and place a funnel into the fill hole to refill gear oil Do not overfill Properly tighten level plug CAUTIONS Gear oil drain plug R...

Page 27: ...nto CVT inlet hose and cause slipping Switch off the engine then place the vehicle on a level surface Remove the bolt below CVT drain mark for draining Tighten the bolt properly then restart the engin...

Page 28: ...rollers Do not brush chain Lubricate only with an approved O ring chain lubricant Adjustment Loosen chain tensioner lock bolts for adjustment Insert a screw drive to adjustment hole and move up down...

Page 29: ...your ATV slipping or can be easily moving even the brake lever was engaged Adjustment Put parking lever on neutral Loosen the fixture net and tune in the adjustment net until you can feel it is slight...

Page 30: ...ease the speed Slowly press the throttle lever while driving on a slope It will activate the engine power Deceleration is to decrease the speed Release the lever will do This vehicle does not equip wi...

Page 31: ...the engine by turns the main switch to OFF Don t park on uneven ground to avoid tipping over CAUTIONS BRAKE IN PROCESS During the first 500KM of riding do not run the vehicle more then 60km hr or appr...

Page 32: ...k is the engine stop switch was in the RUN position Check the gas tank is fuel are available and sufficient Whether the procedure for engine start up is correct Try to diagnose these malfunctions your...

Page 33: ...ease record the VIN and engine number for further reference The frame number VIN is stamped on the front right side of frame FRAME NO RFL FRAME NUMBER The engine number is engraved on middle top of ri...

Page 34: ...AE40 is enough 4 Battery is installed properly 5 All brakes are adjusted properly 6 Fuel tank has enough gasoline to operate 7 Check the suspension and drive chain for proper setup 8 Check that all el...

Page 35: ...__ _______________________ _______________________ _________________________ DEALER _________________________ DATE 2 000 KM 3 000 KM 4 000 KM NOTES ________________ _______________________ ___________...

Page 36: ...____ _______________________ _______________________ _________________________ DEALER _________________________ DATE 8 000 KM 9 000 KM 10 000 KM NOTES ________________ _______________________ ________...

Page 37: ...____ _______________________ _______________________ _________________________ DEALER _________________________ DATE 14 000 KM 15 000 KM 16 000 KM NOTES ________________ _______________________ ______...

Page 38: ...___ _______________________ _______________________ _________________________ DEALER _________________________ DATE ODOMETER KM ODOMETER KM ODOMETER KM NOTES ________________ _______________________ _...

Page 39: ...___ _______________________ _______________________ _________________________ DEALER _________________________ DATE ODOMETER KM ODOMETER KM ODOMETER KM NOTES ________________ _______________________ _...

Page 40: ...39 SPEEDOMETER OPERATION INSTRUCTIONS...

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