Arctic Cat 2258-642R Operation, Installation, Maintenance And Parts Manual Download

Page: 1 / 24

Effective Date: April, 2009

Operator’s Manual
Installation Instructions
Service Instructions
Replacement Parts List

ATV TRACK KIT

• Track Assembly Kits (p/n 1436-204)
• Mounting Assembly Kits (p/n 1436-205)

p/n 2258-642R

S H A R E O U R PA S S I O N .

Summary of Contents for 2258-642R

Page 1: ...April 2009 Operator s Manual Installation Instructions Service Instructions Replacement Parts List ATV TRACK KIT Track Assembly Kits p n 1436 204 Mounting Assembly Kits p n 1436 205 p n 2258 642R SHARE OUR PASSION TM ...

Page 2: ...thorized Arctic Cat ATV dealer No transportation charges will be paid by Arctic Cat Warranty applies only to products which have been properly assem bled adjusted and operated in accordance with the instructions sent with the product Warranty does not apply to any product of Arctic Cat that has been sub ject to alteration misuse abuse improper assembly or installation normal wear or normal mainten...

Page 3: ...h the instructions to operate the ATV with this equipment Never allow children to operate the ATV 5 NEVER CARRY PASSENGERS while operating the ATV with this equipment unless yours is a two up ATV 6 When cleaning repairing or inspecting make cer tain that all moving parts have stopped Shut off the engine 7 Exercise extreme caution when crossing over obstacles larger than 30 cm 12 in The obstacle ma...

Page 4: ...t Arctic Cat 22 0423 956 20 Hex Bolt w Nylon Patch 1 5 x 25 mm 8 0541 800 1 Track Chassis Right Side Front 23 0423 957 6 Hex Bolt 1 5 x 100 mm 0541 801 1 Track Chassis Left Side Front 24 0423 958 2 Hex Bolt 1 75 x 160 mm 9 0541 818 2 Tensioner Pivot 25 0423 959 10 Socket Head Cap Screw 0 8 x 16 mm 10 1441 865 12 Wheel Axle Inside 26 0423 960 8 Socket Head Cap Screw 1 5 x 50 mm 11 1441 866 2 Adjust...

Page 5: ...00 mm 7 0541 818 2 Tensioner Pivot 23 0423 958 2 Hex Bolt 1 75 x 160 mm 8 1441 865 12 Wheel Axle Inside 24 0423 959 10 Socket Head Cap Screw 0 8 x 16 mm 9 1441 866 2 Adjustment Axle Threaded 25 0423 960 8 Socket Head Cap Screw 1 5 x 50 mm 10 1441 867 2 Adjustment Axle 26 0423 961 2 Hex Nut 11 1441 868 2 Bearing Cover 27 0423 962 18 Hex Nut 12 0541 819 2 Wheel Hub 28 0423 963 8 Flat Washer 13 1441 ...

Page 6: ...ight Side 13 0423 974 2 Hex Nut 0541 805 1 Mount Left Side 14 0423 975 2 Lock Nut Nylon 4 0541 810 2 Mount Plate Upper 15 0423 977 12 Lock Nut Nylon 5 0541 808 1 Plate Right Side Ball Joint 16 0423 978 2 Lock Washer 0541 809 1 Plate Left Side Ball Joint 17 0423 979 14 Flat Washer 6 1441 875 2 Spacer 18 0423 982 2 Ball Joint 7 0541 811 1 Frame Bracket 8428 002 4 Hex Flange Lock Nut 8 0541 814 2 Ant...

Page 7: ...1 8 Carriage Bolt 60 mm 2 1441 873 6 Bushing 9 0423 973 2 Hex Nut 3 1441 874 2 Spacer Tube 10 0423 976 2 Lock Nut Nylon 4 0541 812 2 Mount Plate Upper 11 0423 977 8 Lock Nut Nylon 5 0541 813 2 Tube Anti Rotational 12 0423 978 2 Lock Washer 6 0541 806 2 Mount Right Side 13 0423 979 10 Flat Washer 0541 807 2 Mount Left Side 14 0423 980 2 Flat Washer 3 4 in I D 7 0423 969 2 Hex Bolt 35 mm 15 0423 981...

Page 8: ...stand 3 Remove the front wheel then remove the front boot guard Do not discard the boot guard 4 Install the front A arm bracket and the anti rota tional device on the front suspension A arm using the following procedure A Place the mount plate into position on top of the lower A arm then install two 60 mm carriage bolts into the top square holes of the plate ATV 1169 B Insert a 2 3 4 in carriage b...

Page 9: ...e existing boot guard using existing hard ware Installing Rear Track Kit NOTE For a complete illustration and list of com ponents see page 3 of this manual This proce dure is appropriate for both rear wheel kits 1 Remove the components from the shipping pack age then verify that there are no missing or dam aged components See bill of material for list of parts included in kit 2 Place the ATV on a ...

Page 10: ... the anti rotational device tube ATV 1174 F Install a 17 mm I D flat washer spacer tube and bushing onto the anti rotational tube Assure the bushing slides over the spacer tube G Slide the anti rotational tube assembly through the hole at the bottom of the mount then install a bushing 3 4 in I D flat washer bushing 17 mm I D flat washer and nylon lock nut onto the tube Tighten lock nut securely AT...

Page 11: ...en the jam nut of the anti rotational device ATV 1147A 3 Using a 9 16 in open end wrench on the notches rotate the guiding axle to adjust steering effort NOTE Rotating the guiding axle clockwise screwing in will raise the rear of the track making turning easier rotating counterclockwise screw ing out will lower the rear of the track making turning harder 4 Tighten the jam nut securely 5 To set ver...

Page 12: ...t be tightened equally so all of the small wheels stay in contact with the ground horizontal when the ATV is on a flat surface 4 To adjust track tension deflection loosen the jam nut on the adjustment pivot ATV 1143A 5 Rotate the adjustment bolt until a track deflection of 19 mm 3 4 in at 9 kg 20 lb force is attained ATV 1142A ATV 1176A 6 Tighten the jam nut securely Installing Snow Deflector Pane...

Page 13: ...are especially the wheel lug nuts to ensure they are tight Replace any parts that become too worn Refer to the Service Parts section of this manual for replacement part numbers Never use solvents to clean the rubber of the tracks Degradation may occur Use only water with mild detergent Periodically apply a good quality grease to the main axles Remove excess grease from the hub seals ATV 1140 NOTE ...

Page 14: ... deflection of 19 mm 3 4 in at 9 kg 20 lb force is attained Tighten the jam nut securely ATV 1142A ATV 1176A NOTE After 2 3 hours of operation on a new track check and or adjust track tension Replacing Sprocket and Main Axle NOTE This procedure is appropriate for all four sprockets and main axles 1 Raise the ATV off the ground using a support stand 2 Remove the track see Replacing Track sub sec ti...

Page 15: ...ion of the nuts 8 Press the frame assembly straight onto the sprocket main axle assembly 9 Install the axle lock washer then install the three bolts threads coated with blue Loctite 242 at the tip of the main axle Tighten the bolts to 7 ft lb NOTE Lubricate the main axle bearings with a good quality bearing grease 10 Install the O ring then place the bearing cap into position 11 Using the 3 mm hex...

Page 16: ...e the hex bolt and nut securing the wheel to the frame then remove the two wheel axles ATV 1157 4 Press downward on the track and slide the wheel down and out 5 Slide the new wheel into position in the frame then install the two wheel axles hex bolt and nut Tighten the nut to 20 ft lb 6 Tighten the track tension adjustment bolt until a track deflection of 19 mm 3 4 in at 9 kg 20 lb force is attain...

Page 17: ...does not feel qualified take the ATV to an authorized Arctic Cat ATV dealer for this service NOTE This procedure is appropriate for all four frames 1 Raise the ATV off the ground using a support stand 2 Remove the tension from the track 3 Remove the frame assembly away from the sprocket main axle assembly see Replacing Sprocket and Main Axle sub section 4 Remove all wheels from the frame see Repla...

Page 18: ...ughly clean off any dirt prior to storage 2 Store on a level location to ensure its stability 3 Do not put additional weight on the ATV 4 Store ATV in a clean dry place 5 Do not store near a heat source Preparation after Storage 1 Verify tightening fasteners are secure 2 Verify that main axles and wheels spin freely 3 Verify that anti rotational devices work properly and are adjusted correctly 4 V...

Page 19: ... Safe Operation and Service sections Review with the customer the periodic lubrication and Maintenance Review with the customer the daily and periodic inspections Review with the customer the Service Parts availability Prior to delivery to the customer do the following Record the Serial Number for the Arctic Cat Product Complete this form which is also available on Cat Tracker and fax form to 218 ...

Page 20: ...18 NOTES ...

Page 21: ...19 NOTES ...

Page 22: ...20 NOTES ...

Page 23: ......

Page 24: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2258 642R ...

Search results

Summary of Contents for 2258-642R

Reviews:

Related manuals for 2258-642R

Brands by name

Popular brands

Arctic Cat 2258-642R, Operation, Installation, Maintenance And Parts Manual

Search results

Summary of Contents for 2258-642R

Reviews:

Related manuals for 2258-642R

Brands by name

Popular brands