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Brakes
Page 62
TT-316-36
MT-316-06
MASTER CYLINDER
Add Fluid
1: Thoroughly clean the area around the master cylinder cap and remove
the cap.
2:
Add brake fluid from a new sealed container to the master cylinder until
it is within 1/8 inch from the top of the reservoir inside the casting.
Replace
1: Raise the vehicle and support with jack stands.
2: Place a drain pan under the master cylinder.
3: Disconnect the brake line(s) to the master cylinder and pump out the
fluid in the master cylinder by pressing the pedal several times.
4: Remove the master cylinder bolts and remove the master cylinder from
the vehicle.
5: Install in reverse order.
Adjust
The master cylinder push rod should NOT be in contact with the
bottom of the plunger when the brake is released. If allowed to be in
contact with the plunger may result in dragging brakes.
1: Loosen the push rod jam nut.
2: Adjust the master cylinder push rod so that it is approximately
1/8 inch away from the master cylinder plunger when the
brake pedal is up.
3: While holding the push rod so that it cannot turn, tighten the
jam nut.
Repair
Note: Hydraulic brake system components must be kept clean.
Make sure your work area is free from dirt and debris and
will contain any brake fluid spills.
1: Remove the master cylinder from the vehicle. See Replace
the Master Cylinder section .
2:
Drain all fluid from the master cylinder and discard.
3: Remove the rubber boot.
4: Press the plunger and remove the plunger spring clip retainer.
5: Pull the plunger and all seals out of the master cylinder bore.
6: Thoroughly clean, inspect and replace parts as required.
7: If any damage is found in the bore of the master cylinder then it must be replaced.
8:
Lubricate all parts with clean brake fluid from a sealed container.
9: Reassemble in reverse order.
10:
If the master cylinder is not to be immediately installed onto a vehicle, plug the brake line fitting hole to
prevent any contaminates from entering the master cylinder.
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING
Cutaway of typical master cylinder
showing the push rod clearance
Summary of Contents for TT-316-36
Page 6: ......
Page 12: ...Page 12 MT 316 06 Introduction TT 316 36 Notes...
Page 16: ...Service Maintenance Guidelines Page 16 TT 316 36 MT 316 06 Notes...
Page 23: ...Lubrication PM Page 23 MT 316 06 TT 316 36 LUBRICATION DIAGRAM SD Transaxle...
Page 30: ...Front Axle Page 30 TT 316 36 MT 316 06 Notes...
Page 47: ...Transaxle Page 47 MT 316 06 TT 316 36...
Page 52: ...Steering Page 52 TT 316 36 MT 316 06...
Page 78: ...Tires Wheels Page 78 TT 316 36 MT 316 06 Notes...
Page 100: ...ILLUSTRATED PARTS Page 100 Model TT 316 36 MT 316 03 AXLE FRONT AXLE REAR...
Page 102: ...ILLUSTRATED PARTS Page 102 Model TT 316 36 MT 316 03 BRAKE FRONT...
Page 104: ...ILLUSTRATED PARTS Page 104 Model TT 316 36 MT 316 03 BRAKES REAR...
Page 106: ...ILLUSTRATED PARTS Page 106 Model TT 316 36 MT 316 03 BRAKE LINES...
Page 112: ...ILLUSTRATED PARTS Page 112 Model TT 316 36 MT 316 03 ELECTRICAL MISCELLANEOUS...
Page 114: ...ILLUSTRATED PARTS Page 114 Model TT 316 36 MT 316 03 FRAME AND BODY MISC...
Page 118: ...ILLUSTRATED PARTS Page 118 Model TT 316 36 MT 316 03 INSTRUMENT PANEL...
Page 124: ...ILLUSTRATED PARTS Page 124 Model TT 316 36 MT 316 03 SPEED CONTROL PANEL...
Page 134: ...ILLUSTRATED PARTS Page 134 Model TT 316 36 MT 316 03 Notes...
Page 135: ......