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Brakes
Page 57
MT-316-06
TT-316-36
FRONT BRAKE
Service Limits
Refer to the table at the end of this section
Inspection
Note: Service Limits are listed in a table at the end of this section.
1: Raise the front of the vehicle and support with jack stands.
2: Remove the wheel nuts holding the wheel to the front hub
and push it away from the brake.
3: Measure the brake lining (not including the metal backing
plate) of each pad at it’s thinnest point. If any one of the
brake pads are equal to or less that the service limit then all
pads should be replaced.
4: Measure the rotor thickness in three places. If the rotor
thickness is less than the service limit then the rotor must be
replaced.
5: Measure the rotor runout. If the runout exceeds the service
limit, then the rotor must be resurfaced. After resurfacing the
rotor, measure the rotor thickness. If the rotor thickness is
less than the service limit, then the rotor must be replaced.
6: Install the tire/wheel assembly onto the hub and lower the
vehicle to the ground.
7: Reconnect the battery, remove the blocks from behind the
wheels and test drive.
Replace Pads
Note: Installing new brake pads will raise the brake fluid level in
the master cylinder.
1: Thoroughly clean the area around the master cylinder cap.
2:
Remove fluid from the master cylinder until it is 1/2 full.
3: Raise the front of the vehicle and support with jack stands.
4: Remove the wheel nuts holding the wheel to the front hub and push it away from the brake.
Note: Refer to the illustration for the following steps.
5: Remove the brake body bolts and discard the lock nuts and brake pads.
6: Remove the spacer bushings from the mounting bracket and discard the bushings.
7: Inspect the brake rotor. See Inspect the Service Brakes section for information regarding inspecting the
brake rotor.
8: Inspect the spacers and replace if any wear or damage is found.
9: Install new spacer bushings in the mounting bracket.
10:
Install new brake pads and assemble the caliper in reverse order. Torque the brake body per specification at
the end of this section.
11: Install the tire/wheel assembly onto the hub and lower the vehicle to the ground.
12: Fill the master cylinder to the proper level. Refer to Check Master Cylinder Fluid section for information on
the proper master cylinder fluid level.
13: Reconnect the battery, remove the blocks from behind the wheels and test drive.
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING
Always use brake fluid from a new sealed container.
Never reuse any brake fluid that has been removed
from the brake system. Use of contaminated brake
fluid will degrade the braking performance and may
cause property damage or severe bodily injury.
WARNING
Summary of Contents for TT-316-36
Page 6: ......
Page 12: ...Page 12 MT 316 06 Introduction TT 316 36 Notes...
Page 16: ...Service Maintenance Guidelines Page 16 TT 316 36 MT 316 06 Notes...
Page 23: ...Lubrication PM Page 23 MT 316 06 TT 316 36 LUBRICATION DIAGRAM SD Transaxle...
Page 30: ...Front Axle Page 30 TT 316 36 MT 316 06 Notes...
Page 47: ...Transaxle Page 47 MT 316 06 TT 316 36...
Page 52: ...Steering Page 52 TT 316 36 MT 316 06...
Page 78: ...Tires Wheels Page 78 TT 316 36 MT 316 06 Notes...
Page 100: ...ILLUSTRATED PARTS Page 100 Model TT 316 36 MT 316 03 AXLE FRONT AXLE REAR...
Page 102: ...ILLUSTRATED PARTS Page 102 Model TT 316 36 MT 316 03 BRAKE FRONT...
Page 104: ...ILLUSTRATED PARTS Page 104 Model TT 316 36 MT 316 03 BRAKES REAR...
Page 106: ...ILLUSTRATED PARTS Page 106 Model TT 316 36 MT 316 03 BRAKE LINES...
Page 112: ...ILLUSTRATED PARTS Page 112 Model TT 316 36 MT 316 03 ELECTRICAL MISCELLANEOUS...
Page 114: ...ILLUSTRATED PARTS Page 114 Model TT 316 36 MT 316 03 FRAME AND BODY MISC...
Page 118: ...ILLUSTRATED PARTS Page 118 Model TT 316 36 MT 316 03 INSTRUMENT PANEL...
Page 124: ...ILLUSTRATED PARTS Page 124 Model TT 316 36 MT 316 03 SPEED CONTROL PANEL...
Page 134: ...ILLUSTRATED PARTS Page 134 Model TT 316 36 MT 316 03 Notes...
Page 135: ......