Maintenance, Service and Repair
Page 2
Maintenance Guidelines
•
Avoid fire hazards and have fire protection equipment present in the work area. Conduct vehicle
performance checks in an authorized area where safe clearance exists.
•
Before starting the vehicle, follow the recommended safety procedures in Section 2, “Safety Rules and
Operational Information.”
•
Ventilate the work area properly.
•
Regularly inspect and maintain in a safe working condition, brakes, steering mechanisms, speed and
directional control mechanisms, warning devices, lights, governors, guards, and safety devices.
•
Inspect and maintain battery limit switches, protective devices, electrical conductors, and connections in
conformance with Taylor-Dunn’s
®
recommended procedures.
•
Keep the vehicle in clean condition to minimize fire hazards and facilitate detection of loose or defective
parts.
•
Do not use an open flame to check level or leakage of battery electrolyte.
• Do not use open pans of fuel or flammable fluids for cleaning parts.
•
Only properly trained and authorized technicians should perform maintenance or repairs to this vehicle.
Periodic maintenance and service must be performed on this vehicle. Failure to complete these
scheduled maintenance and service procedures can result in severe bodily injury and/or property
damage. It is the owner and/or operators responsibility to insure that proper service and
maintenance is performed on the vehicle, described in this manual.
Before starting any repairs:
1. Make sure the key-switch is in the “OFF” position, then remove the key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the front or rear wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the batteries.
Turn the Key switch OFF BEFORE disconnecting the batteries. Disconnecting the batteries with
the key switch ON may corrupt the controller programming resulting in a fault code 1 (refer to
the fault table in the troubleshooting section).
Read and follow all of the guidelines listed below. Failure to follow these guidelines may result
in severe bodily injury and/or property damage.
Summary of Contents for TC-030-60L
Page 2: ......
Page 28: ...Maintenance Service and Repair Page 4 Lubrication Diagram...
Page 42: ...Notes...
Page 46: ...Notes...
Page 50: ...Notes...
Page 53: ...Maintenance Service and Repair Transmission Service C6 Page 3...
Page 54: ...Maintenance Service and Repair Transmission Service C6 Page 4...
Page 55: ...Maintenance Service and Repair Transmission Service C6 Page 5 Proof...
Page 56: ...Maintenance Service and Repair Transmission Service C6 Page 6...
Page 57: ...Maintenance Service and Repair Transmission Service C6 Page 7...
Page 58: ...Maintenance Service and Repair Transmission Service C6 Page 8...
Page 59: ...Maintenance Service and Repair Transmission Service C6 Page 9...
Page 60: ...Maintenance Service and Repair Transmission Service C6 Page 10...
Page 61: ...Maintenance Service and Repair Transmission Service C6 Page 11...
Page 62: ...Maintenance Service and Repair Transmission Service C6 Page 12...
Page 63: ...Maintenance Service and Repair Transmission Service C6 Page 13...
Page 64: ...Maintenance Service and Repair Transmission Service C6 Page 14...
Page 65: ...Maintenance Service and Repair Transmission Service C6 Page 15...
Page 66: ...Maintenance Service and Repair Transmission Service C6 Page 16...
Page 67: ...Maintenance Service and Repair Transmission Service C6 Page 17...
Page 68: ...Maintenance Service and Repair Transmission Service C6 Page 18...
Page 69: ...Maintenance Service and Repair Transmission Service C6 Page 19...
Page 70: ...Maintenance Service and Repair Transmission Service C6 Page 20...
Page 71: ...Maintenance Service and Repair Transmission Service C6 Page 21...
Page 72: ...Maintenance Service and Repair Transmission Service C6 Page 22...
Page 74: ...Maintenance Service and Repair Transmission Repair C6 Page 2...
Page 75: ...Maintenance Service and Repair Transmission Repair C6 Page 3...
Page 76: ...Maintenance Service and Repair Transmission Repair C6 Page 4...
Page 77: ...Maintenance Service and Repair Transmission Repair C6 Page 5...
Page 78: ...Maintenance Service and Repair Transmission Repair C6 Page 6...
Page 79: ...Maintenance Service and Repair Transmission Repair C6 Page 7...
Page 80: ...Maintenance Service and Repair Transmission Repair C6 Page 8...
Page 81: ...Maintenance Service and Repair Transmission Repair C6 Page 9...
Page 82: ...Maintenance Service and Repair Transmission Repair C6 Page 10...
Page 83: ...Maintenance Service and Repair Transmission Repair C6 Page 11...
Page 84: ...Maintenance Service and Repair Transmission Repair C6 Page 12...
Page 85: ...Maintenance Service and Repair Transmission Repair C6 Page 13...
Page 86: ...Maintenance Service and Repair Transmission Repair C6 Page 14...
Page 87: ...Maintenance Service and Repair Transmission Repair C6 Page 15...
Page 88: ...Maintenance Service and Repair Transmission Repair C6 Page 16...
Page 89: ...Maintenance Service and Repair Transmission Repair C6 Page 17...
Page 90: ...Maintenance Service and Repair Transmission Repair C6 Page 18...
Page 91: ...Maintenance Service and Repair Transmission Repair C6 Page 19...
Page 92: ...Maintenance Service and Repair Transmission Repair C6 Page 20...
Page 93: ...Maintenance Service and Repair Transmission Repair C6 Page 21...
Page 94: ...Maintenance Service and Repair Transmission Repair C6 Page 22...
Page 95: ...Maintenance Service and Repair Transmission Repair C6 Page 23...
Page 96: ...Notes...
Page 109: ...Maintenance Service and Repair Drive Axle Page 13 Planetary Wheel End...
Page 123: ...TABLE OF CONTENTS Chapter Suspension Front Suspension 2 Rear Suspension 2 Hardware Torque 3 12...
Page 126: ...Notes...
Page 130: ...Notes...
Page 138: ...Notes...
Page 142: ...Wire Diagrams Wire Diagrams Page 4 HYDRAULIC DIAGRAM...
Page 174: ...Notes...
Page 181: ......