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SAFETY RULES AND OPERATING INSTRUCTIONS
Safety Rules and Operating Instructions
Page 12
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MAINTENANCE GUIDELINES FOR
SEVERE DUTY APPLICATIONS
1. This maintenance checklist is based on the average application. If the vehicle is operated under
“severe conditions”, service procedures should be conducted more frequently than specified. The
frequency of service under severe conditions is determined by the use of the vehicle. The owner/
operator must evaluate the operating environment to determine the increase in maintenance frequency.
In addition, the entire vehicle should be inspected monthly for signs of damage. The damage must be
repaired immediately.
The following list is meant as a guide and is not all-inclusive of a “severe duty” application.
• Extreme temperature.
• Bumpy, dusty, or ill maintained roads.
• Excessively wet areas.
• Corrosive or contaminated areas.
• Frequent loading of vehicle at/near capacity.
• Use on multiple shifts.
2. Any deficiencies found during an inspection should corrected before the vehicle is returned to service.
Daily Visual inspection:
• Tire condition and pressure.
• External frame damage (body).
• Proper operation of all external lights, internal lights, warning lights, warning alarms and/or horns.
• Proper operation of all instrument panel gauges and/or warning lights.
• Proper operation of trailer hitches.
• Inspect for leaking fluids or grease.
• Smooth and proper operation of all controls such as but not limited to:
• Throttle pedal, Brake pedal, Steering, Parking brake, etc.
• Proper operation of all personnel restraint
systems.
• Proper operation of all starter interlock switches.
• Proper operating of all door latches
• Engine oil level
New front wheel bearing adjustment must be
inspected after the first 24 hours of operation.
This includes new vehicle installations. Failure
to inspect the bearings after the break in period
may result in premature failure of the bearings.
Summary of Contents for TC-030-60L
Page 2: ......
Page 28: ...Maintenance Service and Repair Page 4 Lubrication Diagram...
Page 42: ...Notes...
Page 46: ...Notes...
Page 50: ...Notes...
Page 53: ...Maintenance Service and Repair Transmission Service C6 Page 3...
Page 54: ...Maintenance Service and Repair Transmission Service C6 Page 4...
Page 55: ...Maintenance Service and Repair Transmission Service C6 Page 5 Proof...
Page 56: ...Maintenance Service and Repair Transmission Service C6 Page 6...
Page 57: ...Maintenance Service and Repair Transmission Service C6 Page 7...
Page 58: ...Maintenance Service and Repair Transmission Service C6 Page 8...
Page 59: ...Maintenance Service and Repair Transmission Service C6 Page 9...
Page 60: ...Maintenance Service and Repair Transmission Service C6 Page 10...
Page 61: ...Maintenance Service and Repair Transmission Service C6 Page 11...
Page 62: ...Maintenance Service and Repair Transmission Service C6 Page 12...
Page 63: ...Maintenance Service and Repair Transmission Service C6 Page 13...
Page 64: ...Maintenance Service and Repair Transmission Service C6 Page 14...
Page 65: ...Maintenance Service and Repair Transmission Service C6 Page 15...
Page 66: ...Maintenance Service and Repair Transmission Service C6 Page 16...
Page 67: ...Maintenance Service and Repair Transmission Service C6 Page 17...
Page 68: ...Maintenance Service and Repair Transmission Service C6 Page 18...
Page 69: ...Maintenance Service and Repair Transmission Service C6 Page 19...
Page 70: ...Maintenance Service and Repair Transmission Service C6 Page 20...
Page 71: ...Maintenance Service and Repair Transmission Service C6 Page 21...
Page 72: ...Maintenance Service and Repair Transmission Service C6 Page 22...
Page 74: ...Maintenance Service and Repair Transmission Repair C6 Page 2...
Page 75: ...Maintenance Service and Repair Transmission Repair C6 Page 3...
Page 76: ...Maintenance Service and Repair Transmission Repair C6 Page 4...
Page 77: ...Maintenance Service and Repair Transmission Repair C6 Page 5...
Page 78: ...Maintenance Service and Repair Transmission Repair C6 Page 6...
Page 79: ...Maintenance Service and Repair Transmission Repair C6 Page 7...
Page 80: ...Maintenance Service and Repair Transmission Repair C6 Page 8...
Page 81: ...Maintenance Service and Repair Transmission Repair C6 Page 9...
Page 82: ...Maintenance Service and Repair Transmission Repair C6 Page 10...
Page 83: ...Maintenance Service and Repair Transmission Repair C6 Page 11...
Page 84: ...Maintenance Service and Repair Transmission Repair C6 Page 12...
Page 85: ...Maintenance Service and Repair Transmission Repair C6 Page 13...
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Page 87: ...Maintenance Service and Repair Transmission Repair C6 Page 15...
Page 88: ...Maintenance Service and Repair Transmission Repair C6 Page 16...
Page 89: ...Maintenance Service and Repair Transmission Repair C6 Page 17...
Page 90: ...Maintenance Service and Repair Transmission Repair C6 Page 18...
Page 91: ...Maintenance Service and Repair Transmission Repair C6 Page 19...
Page 92: ...Maintenance Service and Repair Transmission Repair C6 Page 20...
Page 93: ...Maintenance Service and Repair Transmission Repair C6 Page 21...
Page 94: ...Maintenance Service and Repair Transmission Repair C6 Page 22...
Page 95: ...Maintenance Service and Repair Transmission Repair C6 Page 23...
Page 96: ...Notes...
Page 109: ...Maintenance Service and Repair Drive Axle Page 13 Planetary Wheel End...
Page 123: ...TABLE OF CONTENTS Chapter Suspension Front Suspension 2 Rear Suspension 2 Hardware Torque 3 12...
Page 126: ...Notes...
Page 130: ...Notes...
Page 138: ...Notes...
Page 142: ...Wire Diagrams Wire Diagrams Page 4 HYDRAULIC DIAGRAM...
Page 174: ...Notes...
Page 181: ......