Maintenance, Service, and Repair
Brake Service
Page 7
BLEED BRAKE SYSTEM
•
Only use DOT 3 brake fluid from a new sealed
container.
•
DOT 3 brake fluid is corrosive and will damage
paint finishes.
•
Dispose of brake fluid in accordance with local
state and federal regulations.
•
Read and follow all warnings on the brake fluid
container.
NOTE:
Start this procedure at the wheel furthest from the
master cylinder, then work toward the wheel
closest to the master cylinder. The rear bleeder
valves can be accessed through the center rear
inspection cover.
5.
Thoroughly clean the area around the master cylinder cap
and remove the cap.
6.
Add brake fluid from a new sealed container to the master
cylinder. Fill to 1/4” from the top of the master cylinder
chamber.
7.
The master cylinder fluid level will drop as the brakes are
bled. Periodically check and fill the master cylinder during
this procedure. Do not allow the fluid level in the master
cylinder to drop too low as this will allow air into the brake
lines.
8.
Attach a clear hose to the bleeder valve on the brake
cylinder that is to be bled. Route the hose into a clear
container for waste brake fluid.
1. Make sure the ignition switch is in the “OFF”
position, then remove the key.
2. Place the shift lever in the “park” or “neutral”
position.
3. Set the park brake.
4. Place blocks under the front or rear wheels to
prevent vehicle movement.
Always use a lifting strap, hoist, and jack stands, of
adequate capacity to lift and support the vehicle.
Failure to use lifting and support devices of rated load
capacity may result in severe bodily injury.
9.
Pump the brake pedal a few times and then press and
hold light pressure to the brake pedal.
10. Open the brake bleeder valve.
11. Depress the foot pedal to the floor and then close the
bleeder valve. Do not release pressure on the brake pedal
until the bleeder valve is closed.
12. Slowly release the foot pedal, allowing it to return to its
released position.
NOTE:
Check and fill the master cylinder frequently during
the bleeding process. Do not allow the fluid level
in the master cylinder to drop low enough to allow
air to enter the brake lines. If air enters the brake
lines during the bleeding process, then you will
have to start again from the beginning.
13. Repeat the above steps until you are sure that all of the
air is expelled from the brake line. Any air bubbles that
can be seen in the clear hose attached to the bleeder is
an indication that there is still air in the brake lines.
14. Repeat this process with each of the other wheels.
NOTE:
When finished, top off the master cylinder with
fluid. See Check Master Cylinder Fluid for
information on filling the master cylinder.
15. Remove the blocks from behind the wheels and test drive
the vehicle.
MASTER CYLINDER
There are no serviceable components in the hydroboost or
master cylinder. If there is a fault in the hydroboost or master
cylinder then the entire assembly must be replaced.
Summary of Contents for TC-030-60L
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Page 28: ...Maintenance Service and Repair Page 4 Lubrication Diagram...
Page 42: ...Notes...
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Page 109: ...Maintenance Service and Repair Drive Axle Page 13 Planetary Wheel End...
Page 123: ...TABLE OF CONTENTS Chapter Suspension Front Suspension 2 Rear Suspension 2 Hardware Torque 3 12...
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Page 142: ...Wire Diagrams Wire Diagrams Page 4 HYDRAULIC DIAGRAM...
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