Taylor-Dunn TC-030-60L Operation, Maintenance, And Replacement Parts Manual Download

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T h e B e s t Wa y

To G o

About Your

B u s i n e s s

Tiger Tractor

A Division of Taylor-Dunn

Manufacturing

MANUAL MT-030-60L-A

Operation, Maintenance, and

Replacement Parts Manual

Models Inlcuded:

TC-030-60L

Published: 12/28/2010
Revision: A

Shown with optional Cab

Serial Number: 183635

Summary of Contents for TC-030-60L

Page 1: ...n e s s Tiger Tractor A Division of Taylor Dunn Manufacturing MANUAL MT 030 60L A Operation Maintenance and Replacement Parts Manual Models Inlcuded TC 030 60L Published 12 28 2010 Revision A Shown w...

Page 2: ......

Page 3: ...parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can call th...

Page 4: ...e Support keeps our customers moving Tiger Tractor Tiger manufacturing has become a leading manufacturer of internal combustion industrial tractors and ground support equipment With tractor capacities...

Page 5: ...Service Brakes Service Suspension Tires and Wheels Battery Service Wiring Hydraulics Illustrated Parts Appendix A Special Tools Appendix B Suggested Torque Values Appendix C Brake Lining Handling Pre...

Page 6: ...B2 48 With Stake Side Dump Bed Option SC1 00 Stock Chaser E4 55 Sit Down Tow Tractor C4 25 Sit Down Tow Tractor...

Page 7: ...f Contents Chapter Introduction 1 About this manual 2 Who Should Read This Manual 2 Responsibilities 2 How To Use This Manual 3 Conventions 3 How to Identify Your Vehicle 4 Taking Delivery of Your Veh...

Page 8: ...Tiger Tractor manual Each manual references the applicable models and serial numbers on the front cover Please be aware of all cautions warnings instructions and notes contained in this manual RESPON...

Page 9: ...s Symbols and or words that are used to define warnings cautions instructions or notes found throughout this manual Refer to the examples below Note Alerts the reader to additional information about a...

Page 10: ...ays It is available in maximum designed speeds ranging from 10 to 13 mph Do not exceed the maximum designed speed Exceeding the maximum designed speed may result in steering difficulty motor damage an...

Page 11: ...ceiving the vehicle and its accessories The only personnel authorized to repair modify or adjust any part of this or any Taylor Dunn vehicle is a factory authorized service technician TAKING DELIVERY...

Page 12: ...B2 48 With Dump Bed Option B2 10 Ambulance B2 48 with Steel Cab Foldaway 4 Passenger Seat and Stake Sides ET 3000 ET1 50 Full Size Truck P2 50 30 000 Pound Tow Tractor...

Page 13: ...olant Temperature 5 9 Hour Meter 5 10 Oil Pressure 5 11 Ignition Switch 5 1 Throttle Pedal 6 2 Foot Brake Pedal 6 3 Park Brake 6 4 Transmission Shift Lever 6 Steering 6 Horn Switch 6 Seat Interlock Sw...

Page 14: ...uction into standard hypoid ring and pinion secondary reduction Suspension Front Leaf spring Solid Mount Rear Axle Towing Capacity TC 30 3 000 pounds 1 360 kg draw bar pull see definition later in thi...

Page 15: ...k brake Place blocks under the front wheels to prevent vehicle movement If working on the elctrical system remove the negative cable from the battery DRIVER TRAINING PROGRAM Per ANSI B56 9 the owner o...

Page 16: ...emoved from service to be inspected by a qualified technician The Check Engine Light should be on when the ignition switch is ON but the engine has not yet been started If the light does not come on t...

Page 17: ...t temperature range is 180 to 210 degrees F Under normal driving conditions the pointer should stay in the NORMAL range It is acceptable for the pointer to fluctuate within the NORMAL band under norma...

Page 18: ...lever which is located to the right of the driver To set the parking brake push down on the brake pedal and pull the lever up until it locks To release the park brake depress the foot brake pedal pul...

Page 19: ...not be changed to KPH One MPH 1 609 KPH The lower display has the following functions Odometer Trip Odometer High Speed Recall 0 60 Time Recall does not apply Mile Time Recall does not apply Press and...

Page 20: ...your vehicle Perform all necessary vehicle preparation steps inspections or maintenance before operating this vehicle NOTE The vehicle may be equipped with a various start interlock switches All inter...

Page 21: ...parking brake Rotate the ignition switch to the OFF position In addition If parking this vehicle on an incline turn the steer wheels to the curb or block the wheels Do not block fire aisles emergency...

Page 22: ...5 mph 0 8 kph for a minimum of 30 seconds This specification is used in calculations for getting a load moving Notes Tow tractor DBP specifications are based on Road surface consisting of level dry c...

Page 23: ...S AND OPERATING INSTRUCTIONS Safety Rules and Operating Instructions Page 11 PM CHECKLIST NOTE A full page copy of the Periodic Maintenance Checklist is on the Vehicle Documentation CD under the Misc...

Page 24: ...Excessively wet areas Corrosive or contaminated areas Frequent loading of vehicle at near capacity Use on multiple shifts 2 Any deficiencies found during an inspection should corrected before the vehi...

Page 25: ...Table of Contents Chapter General Maintenance Maintenance Guidelines 2 Lubrication and Fluids Chart 3 Lubrication Diagram 4 3...

Page 26: ...or cleaning parts Only properly trained and authorized technicians should perform maintenance or repairs to this vehicle Periodic maintenance and service must be performed on this vehicle Failure to c...

Page 27: ...0W 90 API GL5 Hypoid gear oil Primry reduction gear box TA267 1 1 q 80W 90 API GL5 Hypoid gear oil Planetary Hub TA268 2 2 q 80W 90 API GL5 Hypoid gear oil Engine Oil GM PSI 3 0L Above 0 degrees F 1 5...

Page 28: ...Maintenance Service and Repair Page 4 Lubrication Diagram...

Page 29: ...Front Wheels 3 Front Hub Steering knuckle King Pin 4 Disassembly 4 Reassembly 4 Replace Front Wheel Bearings 5 Replace the Steering Cylinder 5 Rebuild the Steering Cylinder 5 Replace Ball Joint 5 Har...

Page 30: ...stall the hub cap Use a new gasket 15 Lower the vehicle 16 Remove the blocks from behind the wheels and test drive the vehicle 1 Make sure the ignition switch is in the OFF position 2 Place the transm...

Page 31: ...Remove the hub cap cover bolts hub cap and gasket NOTE A new gasket is required 7 Push on the inner brake pad to force the brake pistons into the brake caliper so that the brake pads are not contacti...

Page 32: ...adequate capacity to lift and support the vehicle Failure to use lifting and support devices of rated load capacity may result in severe bodily injury 5 Raise the front of the vehicle and support with...

Page 33: ...hub bearing assembly onto the spindle being careful not to damage the seal lip 7 Pack outer bearing with appropriate grease and install in the hub 8 Reassemble the hub to the steering knuckle using t...

Page 34: ...re refer to standard torque values in the appendix Description Foot Pounds Newton Meters Outer Wheel Bearing Nut 50 67 Ball Joint Clamp 28 32 38 43 Ball Joint Nuts 45 55 61 74 Hub Cap Bolts 20 27 1 St...

Page 35: ...move 2 Install 2 Disassemble 2 Reassemble 3 Steering Control Valve Exploded 3 Troubleshooting Hydrostatic Steering 4 Replace the Steering Cylinder Hydrostatic Steering 5 Remove 5 Install 5 Replace Bal...

Page 36: ...al such as leather on the vise jaws Do not over tighten the vise or the housing may be damaged 3 Remove the cap screws and end cap 2 4 Remove the seal 3 from the end cap 5 Remove the Gerotor 4 6 Remov...

Page 37: ...11 Install the seal races and thrust bearing into the top of the housing 12 Install dust seal 16 into the seal gland bushing 18 Flat or smooth side must face down into the bushing 13 Install the quad...

Page 38: ...ering control unit Erratic Steering Air is system Locate cause of air bleed and repair Add fluid to reservoir Faulty steering cylinder Inspect and repair or replace cylinder Damage due to thermal shoc...

Page 39: ...ovement Always use a lifting strap hoist and jack stands of adequate capacity to lift and support the vehicle Failure to use lifting and support devices of rated load capacity may result in severe bod...

Page 40: ...orque values in the appendix Description Foot Pounds Newton Meters Steering wheel nut 35 47 Steering Valve Mounting Bolts 16 7 22 Steering Valve Cap Bolts final 19 6 27 See instuctions for 1st stage t...

Page 41: ...rs by engine model PSI GM 3 0 gasoline LPG Operation Maintenance M7 001 31 Service M7 001 32 Diagmostics M7 001 33 Parts M7 001 34 Note The above manuals are included on the CD provided with your vehi...

Page 42: ...Notes...

Page 43: ...ervicing any component of the fuel system Allow the engine to cool before starting work Confirm all pressurized fuel lines have been depressurized before opening any fuel line connection Work in a ope...

Page 44: ...operly strapped in before putting the vehicle in service Fuel whether gasoline LPG or Diesel is highly flammable Use extreme care whenever servicing any component of the fuel system Allow the engine t...

Page 45: ...the engine to cool before starting work Confirm all pressurized fuel lines have been depressurized before opening any fuel line connection Work in a open air environment with adequate ventilation Exti...

Page 46: ...Notes...

Page 47: ...TABLE OF CONTENTS Chapter Coolant Level 2 Inspection 2 Adding Coolant 2 Radiator and Hoses 2 Inspection 2 Fan Belts 2 Inspect 2 Adjust 2 Hardware Torque 3 Cooling System 8...

Page 48: ...the radiator cap until the engine is cool Never add cold coolant to a hot engine The sudden change in coolant tempeature may damage the engine Inspection It is not necessary to remove the radiator cap...

Page 49: ...Maintenance Service and Repair Cooling System Page 3 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters...

Page 50: ...Notes...

Page 51: ...4 Fluid Leakage In Converter Area 5 Converter Leakage Check 6 Control Pressure Test 6 Engine Idle Speed Check 6 Engine Vacuum Pressure 6 Air Pressure Checks 10 Forward Clutch 10 Governor 10 Intermedia...

Page 52: ...ntion design This should still be used DIAGNOSIS AND TESTING Troubleshooting the automatic transmission is simplified by using the proven methods of diagnosis One of the most important things to remem...

Page 53: ...Maintenance Service and Repair Transmission Service C6 Page 3...

Page 54: ...Maintenance Service and Repair Transmission Service C6 Page 4...

Page 55: ...Maintenance Service and Repair Transmission Service C6 Page 5 Proof...

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Page 73: ...nternal parts used in the C6 transmission The identification tag Fig 2 is attached to the intermediate servo lower front cover bolt The first line On the tag shows the transmission model prefix and su...

Page 74: ...Maintenance Service and Repair Transmission Repair C6 Page 2...

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Page 96: ...Notes...

Page 97: ...Disassembly 8 Nose Reduction Box Disassembly TA267 9 Prepare Parts for Assembly 9 Cleaning 9 Drying 9 Inspection 9 Assembly 10 Bevel Pinion and Cage Assembly 10 Differential and Bevel Ring Gear Assemb...

Page 98: ...lifting strap hoist and jack stands of adequate capacity to lift and support the vehicle Failure to use lifting and support devices of rated load capacity may result in severe bodily injury Planatary...

Page 99: ...left until the fill level drain plug is horizontal to the ground 10 Remove the plug 11 The oil level should be very close to the bottom of the plug If the level is low add through the plug as required...

Page 100: ...el drain plugs are at the level position as shown in the illustration 12 Fill the gear cases with oil up to the bottom of the level plug holes Refer to Lubrication section for oil specification 13 Ins...

Page 101: ...evel drain plug is horizontal to the ground 12 Remove one of the oil level plugs on an axle housing 13 Fill all three cases with oil up to the bottom of the level plug holes Refer to Lubrication secti...

Page 102: ...ondary reduction Equipped with drum brakes TA267 Primary reduction is a nose reduction gear box with ring and pinion gear secondary reduction Equipped with disc brakes TA268 Drive Axle TA267 Drive Axl...

Page 103: ...hub assembly remove planetary ring gear and wheel bearing adjusting nut 8 Remove the outer wheel bearing cone Remove the wheel hub and drum assembly It may be necessary to manually retract the brake...

Page 104: ...te the plain differential case half from the flanged differential case half 6 Remove the two differential side gears two side gear thrust washers four differential pinions four pinion thrust washers a...

Page 105: ...g care to not damage the machined surfaces Do not clean ground or polished parts with water steam alkaline solution or place in a hot tank Drying Dry all parts after washing using clean rags or paper...

Page 106: ...g torque is correct install bevel pinion nut lock and bevel pinion outer nut Tighten outer nut to 350 foot pounds and bend lock tabs of nut lock to secure both inner and outer nuts ASSEMBLY Differenti...

Page 107: ...the pinion cage gasket Install gasket on pinion cage 3 Mount reduction box case onto pinion cage Install six locknuts and washers Tighten locknuts to 110 145 foot pounds 4 Install the driven gear thr...

Page 108: ...stall on spindle Take care to not let the hub and drop before the outer bearing cone is positioned on the spindle 13 Thread the wheel bearing adjustment nut onto the spindle Tighten nut to 400 foot po...

Page 109: ...Maintenance Service and Repair Drive Axle Page 13 Planetary Wheel End...

Page 110: ...heel studs to secure the disc to hub 8 Install O ring into the internal groove in the brake disc hub Lubricate the 0 ring and the seal journal of the brake disc hub Install hub assembly onto the axle...

Page 111: ...rake fluid is corrosive and will damage paint finishes Dispose of brake fluid in accordance with local state and federal regulations Read and follow all warnings on the brake fluid container Hydraulic...

Page 112: ...he vehicle and support with jack stands 6 Remove the front wheels 7 Measure the distance between the rotor and the brake pad backing plate all 4 pads both ends of each pad If any one of the four brake...

Page 113: ...rake Service Page 3 Front Brake Assembly REAR BRAKE AXLE OMSI Brake service information is provided by the brake manufacturer The manufacturer s manual can be found on the CD provided with the vehicle...

Page 114: ...ances However since the bore guides the piston movement any cylinder wall imperfection which causes the piston to catch or wedge in the bore must be taken care of If the piston cannot be properly guid...

Page 115: ...r safe eye protection when you perform vehicle maintenance or service Block the wheels to prevent the vehicle from moving Support the vehicle with safety stands Do not work under a vehicle supported o...

Page 116: ...Install the automatic adjustment pivot and spacer to the leading shoe on its shoulder bolt fastener Be careful that the pivot is not pinched under the edge of the shoulder 15 Rotate the star wheel on...

Page 117: ...e movement Always use a lifting strap hoist and jack stands of adequate capacity to lift and support the vehicle Failure to use lifting and support devices of rated load capacity may result in severe...

Page 118: ...Drum Inside Diameter 9 030 inches 229 36 mm Drum Runout 0 010 inches 0 254 mm Measure the brake shoe lining at the thinnest point on the shoe If this is 1 16 inch or less then the brake shoe must be...

Page 119: ...then remove the key 2 Place the shift lever in the park or neutral position 3 Set the park brake 4 Place blocks under the front wheels to prevent vehicle movement 1 Make sure the ignition switch is i...

Page 120: ...ALLATION OF THE CAMS 4 IT IS RECOMMENDED THAT ALPHA 2000 GREASE ANTI SEIZE LUBRICATING COMPOUND MANUFACTURED BY CHEMTOOL BE APPLIED TO RAMPAREAS OF THE CAMS 5 Install new inner Cam 4 on Adjusting Bolt...

Page 121: ...two locking nuts on the mounting bolts and remove the sleeve bolt subassembly 9 from the brake Remove sleeve seals 14 2 Insert new sleeve seals 14 between the Torque Plates 5 7 and align with the sle...

Page 122: ...nance Service and Repair Brake Service Page 12 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Brake Mounting Bolts...

Page 123: ...TABLE OF CONTENTS Chapter Suspension Front Suspension 2 Rear Suspension 2 Hardware Torque 3 12...

Page 124: ...Maintenance Service and Repair Suspension Page 2 FRONT SUSPENSION REAR SUSPENSION Rear suspesion is a solid mount to the frame...

Page 125: ...escription Foot Pounds Newton Meters Front Spring Front Eye 100 Tighten untill the spring hangers or mounting brackets are solid against the spring eye and then loosen the nut 1 4 turn The spring hang...

Page 126: ...Notes...

Page 127: ...TABLE OF CONTENTS Chapter Tire Inflation 2 Tire Inspection 2 Tire Wheel Assembly 3 Remove Install 3 Hardware Torque 3 Tires and Wheels 13...

Page 128: ...e tire approaches its wear limit see illustration below Replace the tire if any tread depth indicator can be seen or any part of the tread depth is 1 16 inch or less Refer to Replace the Tire section...

Page 129: ...hicle 1 Make sure the start switch is in the OFF position then remove the key 2 Place the forward reverse switch in the center OFF position 3 Set the park brake 4 Place blocks under the front wheels t...

Page 130: ...Notes...

Page 131: ...ing charged Failure to do so may result in severe bodily injury and or property damage A battery is a live electrical source It cannot be disconnected or neutralized Do not drop any tool or conductive...

Page 132: ...olyte will stain and corrode most surfaces Immediately and thoroughly clean any surface outside of the battery that the battery electrolyte comes in contact with Failure to clean may result in propert...

Page 133: ...be removed Removing a cap on a maintenance free battery will destroy the seals in the battery and result in premature battery failure The specific gravity of a cell is an indication of the actual stat...

Page 134: ...dangerous It contains sulfuric acid Avoid contact with skin eyes or clothing Wear rubber gloves and safety glasses while servicing batteries DO NOT INGEST This may result in severe bodily injury 1 Ma...

Page 135: ...t n I g n i g r a h C s h t n o m 0 6 r e v O 1 0 6 d n a 0 4 n e e w t e B 2 0 4 w o l e B 6 Returning to Service 1 Make sure the ignitions switch is in the OFF position then remove the key 2 Place...

Page 136: ...skin eyes or clothing Wear rubber gloves and safety glasses while servicing batteries DO NOT INGEST This may result in severe bodily injury 5 Remove the negative cable from the battery 6 Remove the p...

Page 137: ...ted here refer to standard torque values in the appendix Note Depending on options ordered with the vehicle the battery may have either a post or stud terminal Description Inch Pounds Newton Meters Ba...

Page 138: ...Notes...

Page 139: ...Chapter Wire Hydraulics Diagrams 15 CONTENTS Wire Diagram Chassie P1 2 Wire Diagram Chassie P2 3 Hydraulic Diagram 4...

Page 140: ...Wire Diagrams Wire Diagrams Page 2 WIRE DIAGRAM CHASSIE P1 Note A fill size diagram is avaiable on the CD provided with the vehicle The diagram is SCH 00036...

Page 141: ...Wire Diagrams Wire Diagrams Page 3 WIRE DIAGRAM CHASSIE P2 Note A fill size diagram is avaiable on the CD provided with the vehicle The diagram is SCH 00036...

Page 142: ...Wire Diagrams Wire Diagrams Page 4 HYDRAULIC DIAGRAM...

Page 143: ...4 Decals 14 Electrical Miscellaneous 15 Electrical Harnesses Wiring 15 Engine GM 16 Engine Cooling System Gasoline LPG 17 Engine Air Cleaner LPG 18 Exhaust Gasoline LPG 19 Frame and Body 20 Fuel Syste...

Page 144: ...Page 2 Not available at time of printing Axle Assembly Front Refer to Steering pages for items that are grayed out Illustration shows axle from TC 30 60 The TC 30 60L axle is the same with the excepti...

Page 145: ...sher 12 3 500845 Hub Cap 2 4 500844 Gasket 2 5 500841 Washer 2 6 500843 Washer 2 7 500842 Nut 4 8 500849 Bearing 4 9 500850 Race 4 10 500898 Wheel Stud 10 11 500846 Hub 2 12 500851 Seal 2 13 504917 Kn...

Page 146: ...0 A11451 Bearing cage assembly 1 90 A11432 Roll pin 1 95 A10182 Inner cone bearing 1 105 A11472 Shim pac 0 165 A11484 Pinion gear assembly 1 170 A11485 Ring and Pinion gear 1 180 A11487 Pinion gear 1...

Page 147: ...ew 12 280 A10174 Washer 12 290 A10384 Nut 12 365 TIG 2001 157 Gasket 1 370 A11468 Cap screw 11 375 A10174 Washer 11 380 A10384 Nut 11 490 A10178 Breather 1 625 A11495 Housing 1 635 A10166 Bearing Race...

Page 148: ...Replacement Parts Parts TC 030 60L Page 6 Not available at time of printing Axle Assembly Rear Axles Axle Assembly Mount to Frame...

Page 149: ...kage of 5 3 545 A11454 Seal 1 550 401602 Washer 6 555 A11469 Cap screw 6 565 404217NS Brake rotor 2 570 A11492 Hub 2 580 TIG 2001 187 Washer 2 585 TIG 2001 189 Nut 2 590 A11462 Cotter 2 612 A11493 Col...

Page 150: ...ption Qty 20 A11479 Brake adaptor 1 25 A11424 Washer 3 30 A11471 Cap screw 3 35 A11480 Brake disc 1 40 A10165 Washer 4 45 A11467 Cap screw 4 50 A11481 Nut 4 55 A11482 Brake assembly 1 63 A11483 Lock n...

Page 151: ...001 323 Gear 1 460 A10189 Nut 2 465 A10190 Locking washer 1 472 A11467 Cap screw 15 474 A11465 Nut 15 475 A11422 Bearing 1 480 A11466 Plug 1 Axle Assembly Rear Primary Gears cont d Item No Part No Des...

Page 152: ...Replacement Parts Parts TC 030 60L Page 10 Not available at time of printing Brakes Brake Lines...

Page 153: ...ake Hose Front 2 14 502013 Brake Fitting T 1 15 98 515 92 Brake Fitting T w Mounting bracket 2 16 99 575 10 Brake Fitting 2 17 K2T 700 27 Brake Line 1 18 500159 Brake Fitting Coupler 2 19 500552 Brake...

Page 154: ...liper Assembly Left 1 500673 Caliper Assembly Right 1 2 500375 Mounting Bracket 2 3 500374 Rotor 2 4 88 402 07 Bolt 7 16 Grade 8 4 88 402 28 Nut Reversable Lock 4 5 88 401 77 Bolt Caliper Mounting 4 6...

Page 155: ...Bracket to Frame 2 5 500864 Spring Return 2 6 41 386 03 Mount Return Spring 1 7 Included w handle Clevis Pin Handle 1 88 527 11 Cotter Pin 1 8 96 772 00 Clevis Pin Caliper 1 500563 Cotter Pin 2 9 K9N...

Page 156: ...7 Shift Inhibitor 1 500235 Unleaded Fuel Black Text 1 4 2376150 Fan Warning 1 500236 Diesel Fuel Only 1 500662 Headlights 1 201324 6 Parking Brake 1 4 2775281 Warning 1 Decals Brakes Rear Axle Brakes...

Page 157: ...3 holes 1 500791 Buss Bar 2 holes 1 502496 Accessory Relay 1 500532 Sender Oil Pressure GM 1 500548 Sender Temperature GM 1 500194 6 ALARM REVERSE 1 500759 0250 WIRE LOOM NYLON 1 4 Per Foot 500759 035...

Page 158: ...y LPG 1 Refer to manufacturers appendix for engine assembly components 66 611 23 MOUNTING BRACKET R GM ENGINE 1 66 611 22 MOUNTING BRACKET L GM ENGINE 1 4 2778901 MOUNT ENGINE 65 DURO 2 88 407 40 M16X...

Page 159: ...wer radiator 1 K2T 700 17 Hose Radiator Lower engine 1 66 000 27 Tube Coupler 1 506344 Clamp Lower 2 506338 Clamp Upper 2 8 99 531 01 Hose Transmission Cooler 1 9 99 531 00 Hose Transmission Cooler 1...

Page 160: ...ty 1 500805 7 A Air Filter Assembly 1 67 500 01 Filter element 1 2 500805 7 B Mounting Bracket Clamp 1 88 401 02 Bolt 2 88 401 40 Washer 4 88 401 31 Nut 2 3 504275 Flex Coupler 1 4 5 K2T 600 01 Tube I...

Page 161: ...SI 1 2 67 500 24 Sensor Oxygen 1 3 502522 Clamp Tail Pipe 1 4 67 500 19 Muffler Catalictic Converter 1 5 66 045 16 BRACKET MUFFLER HANGING 1 6 507077 HEAD PIPE 30 60 L 3 0 L GM PSI 1 7 01 900 33 MUFFL...

Page 162: ...d 1 4 2775620 Hinge Pin removable hood and seat frame 4 96880 Latch Hood 2 94001 Prop Rod Hood 1 500051 Clip Prop Rod 1 K2T 700 25 Spacer Prop Rod Clip 1 38374 Socket Prop Rod 1 K2T 700 21 Strap Hood...

Page 163: ...el low LPG 1 4 2773837 Warning Light Assembly 1 5 4 2773841 Lens Park Brake Lamp 1 6 4 2773868 Lens Brake Waring Lamp 1 7 4 2774697 Switch Headlight 1 4 2773838 Lens 1 8 500545 Gauge Coolant Temperatu...

Page 164: ...001 Taillight Assembly Right 1 72 082 01 Bulb Reverse Light 1 72 082 02 Bulb Tail Brake light 1 A10897 Lens Tail Brake 1 A10896 Lens Reverse 1 3 504420 Reflector Front Round 2 4 502142 Reflector Side...

Page 165: ...boost 1 504777 Fitting Pump outlet 1 3 See Brake Pedal Brake Hydroboost 1 4 K2T 700 29 Hose Pressure to Steering Valve 1 5 6 72710 Steering Control Valve 1 504116 Adaptor 0 RING TO 3 8 JIC 2 504106 Ad...

Page 166: ...2 20 21 86 510 00 Clamp Ball Joint 2 22 500855 Ball Joint Left Thread 1 500854 Ball Joint Right Thread 1 23 4 2800687 Steering Cylinder 1 24 201032 Jam Nut 2 25 45946 ROD END SOCKET FEMALE 1 500854 Ba...

Page 167: ...able at time of printing Item No Part No Description Qty 1 4 2773135 Pad Spring Slider 2 2 88 402 52 Bolt 8 88 402 80 Nut 8 3 4 2775695 Leaf Spring 2 CL 991017 Spring Eye Bushing 2 4 88 404 94 Bolt 4...

Page 168: ...08 Drive shaft 1 86 553 10 U Joint Front 1 86 553 11 U Joint Rear 1 500810 FLEX PLATE 1 500811 RING FLEX PLATE USE W 500810 1 502427 BOLT SPECIAL FLEXPLATE C6 6 4 2778901 Mount Transmission 1 Spacer 1...

Page 169: ...Replacement Parts TC 030 60L Parts Page 27 Not available at time of printing Transmission Components p1...

Page 170: ...Replacement Parts Parts TC 030 60L Page 28 Not available at time of printing Transmission Components p2...

Page 171: ...Replacement Parts TC 030 60L Parts Page 29 Not available at time of printing Transmission Components p3...

Page 172: ...Replacement Parts Parts TC 030 60L Page 30 Not available at time of printing Transmission Components p4...

Page 173: ...of printing Wheels and Tires Item No Part No Description Qty 503343 Wheel Assembly Front 650 x 10 2 500164 Tire 6 50 x 10 includes tube 500972 Wheel 10 x 5 5 502758 Wheel Assembly Rear 2 500257 Tire...

Page 174: ...Notes...

Page 175: ...ted Torque Limits for Standard Hardware 2 Hardware Identification 2 Standard Head Markings 2 Hex Bolts 2 Other Bolts 2 Hex Nuts 3 Hex Lock Nuts stover 3 Other Nuts 3 Generic Torque Values 4 Appendix B...

Page 176: ...Bolts NOTE Torque value used should be for lowest grade of hardware used If a grade 2 nut is used on a grade 8 bolt use grade 2 torque value NOTE Toque values specified are for clean dry threads Hex...

Page 177: ...ed as S A E Grade 2 Lock nuts use a letter to indicate the grade of the nut Grade A locknuts would be the equivelent of Grade 2 hex nuts Grade B as Grade 5 and Grade C as Grade 8 NOTE Nuts with no mar...

Page 178: ...plated threads in noncritical steel assemblies of the same hardess specification Reduce torque approximately 10 15 for lubricated threads Refer to the service section assembly procedure for critical...

Page 179: ...00 398 30 2 00 3 50 540 Metric Foot Pounds Grade N m Dia Pitch 4 6 8 8 10 9 12 9 3 0 50 0 38 4 0 70 0 7 2 3 5 0 80 1 7 4 5 6 1 00 2 9 7 7 11 4 8 1 00 19 9 1 25 7 18 4 27 3 10 1 00 42 1 25 40 1 50 14...

Page 180: ...um cleaner or any alternate method approved by OSHA to minimize the hazard caused by airborne asbestos fibers and brake dust Do not grind sand break or chisel the brake pads shoes as this will cause u...

Page 181: ......

Page 182: ...Taylor Dunn Mfg 2114 W Ball Rd Anaheim CA 92804 800 688 8680 714 956 4040 FAX 714 956 0504 Visit our Website www taylor dunn com...

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