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Maintenance, Service, and Repair
Page 20
PINION GEAR SHIMMING INSTRUCTIONS
NOTE: This procedure is required only when replacing the front or rear pinion bearings and races or the
ring and pinion gears.
NOTE: To perform this procedure, all parts must be clean and the bearings lightly lubricated.
Setting the Pinion Gear Depth
This formula is used to calculate the amount of shims that are required:
C - B - A + (DV) = Pinion Shim (mm)
where,
DV
= The number on the face of the pinion gear.
A
= The distance in millimeters from the face of the
pinion gear to the top of the inner pinion bearing race
(see below)
B
= 54.
C
= The number on the edge of the differential side plate
closest to the input shaft (see next page).
D
= The number on the edge of the differential side plate
farthest from the input shaft (see next page).
E
= The distance in millimeters from the rear of the drive
housing to the face of the pinion gear (see next page).
Once a shim has been selected and the pinion gear is installed,
confirm that:
E - D = B + (DV)
Number on face of pinion gear
Face of pinion gear
Summary of Contents for SC-100-24
Page 2: ......
Page 14: ...INTRODUCTION Page 8 Notes ...
Page 40: ...SAFETY RULES AND OPERATING INSTRUCTIONS Safety Rules Page 22 Notes ...
Page 46: ...Maintenance Service and Repair Front Axle Page 6 Notes ...
Page 65: ...TABLE OF CONTENTS Throttle Linkage Throttle Linkage Adjustments 2 Throttle Linkage ...
Page 81: ...Maintenance Service and Repair Page 9 Transmission view from rear ...
Page 93: ...Maintenance Service and Repair Page 21 NOTE Values shown are for reference only C D ...
Page 94: ...Maintenance Service and Repair Page 22 Notes ...
Page 100: ...Maintenance Service and Repair Page 6 Notes ...
Page 118: ...Wire Diagrams Wire Diagrams Page 2 Notes ...
Page 120: ...Illustrated Parts Page 2 Front Axle and Fork ...
Page 122: ...Illustrated Parts Page 4 Steering Linkage ...
Page 126: ...Illustrated Parts Page 8 Transmission Differential Case ...
Page 128: ...Illustrated Parts Page 10 Rear Axle ...
Page 130: ...Illustrated Parts Page 12 Rear Brakes ...
Page 132: ...Illustrated Parts Page 14 Motor ...
Page 134: ...Illustrated Parts Page 16 Brake Linkage ...
Page 136: ...Illustrated Parts Page 18 Throttle Linkage Slip joint detail ...
Page 138: ...Illustrated Parts Page 20 Wheels and Tires page 1 ...
Page 140: ...Illustrated Parts Page 22 Wheels and Tires page 2 ...
Page 144: ...Illustrated Parts Page 26 Speed Control Panel ...
Page 148: ...Illustrated Parts Page 30 Charger Lestronic Page 1 ...
Page 150: ...Illustrated Parts Page 32 Charger Lestronic Page 2 ...
Page 156: ...Illustrated Parts Page 38 Frame Seat Cushions and Deck Trailer Hitches ...
Page 158: ...Illustrated Parts Page 40 Decals ...
Page 160: ...Illustrated Parts Page 42 Knee Pad and Floor Mats optional ...
Page 162: ...Illustrated Parts Page 44 Lift Out Battery Box optional Illustration not available ...
Page 164: ...Illustrated Parts Page 46 Ladders and Strobe Light optional Strobe Light ...
Page 166: ...Illustrated Parts Page 48 Notes ...
Page 175: ......