Maintenance, Service, and Repair
Page 17
10. Mark the position of each carrier bearing ring nut in relation to the drive
housing and cover and then remove the differential assembly, do not allow
the ring nuts to rotate.
11. Install the pinion gear. Re-shim if required.
12. Install the pinion gear holding tool (96-500-42) and tighten the pinion
nut enough to keep the pinion gear from rotating.
13. Install the differential assembly.
14. Install the cover and all of the cover bolts. Torque to 45-50 ft-lbs.
If the ring and pinion gears or
bearings are replaced then the pinion
gear must be re-shimmed. Improper
pinion gear shims will result in drive
noise and premature failure. Refer to
Pinion Gear Shimming Instructions.
15. Check the gear lash between the ring and pinion gears. The gear
lash should be .005 to .007 inches.
16. Adjust the gear lash if needed by tightening or loosening the carrier
bearing race ring nuts. The two ring nuts must be turned equally
in opposite directions.
Note: To m o v e t h e r i n g g e a r c l o s e r t o t h e p i n i o n :
Loosen the housing carrier bearing race ring nuts and tighten
the cover carrier bearing race ring nut equally.
Note:
To move the ring gear away from the pinion:
Loosen the cover carrier bearing race ring nut and tighten the housing carrier race ring nut
equally.
The two ring nuts must be turned the same amount in opposite
directions. This allows the carrier assembly to be positioned with the
proper gear lash without upsetting the bearing preload. If the ring
nuts are not turned the same amount, then the bearing preload will no
longer be correct and will result in drive noise and premature failure.
Summary of Contents for SC-100-24
Page 2: ......
Page 14: ...INTRODUCTION Page 8 Notes ...
Page 40: ...SAFETY RULES AND OPERATING INSTRUCTIONS Safety Rules Page 22 Notes ...
Page 46: ...Maintenance Service and Repair Front Axle Page 6 Notes ...
Page 65: ...TABLE OF CONTENTS Throttle Linkage Throttle Linkage Adjustments 2 Throttle Linkage ...
Page 81: ...Maintenance Service and Repair Page 9 Transmission view from rear ...
Page 93: ...Maintenance Service and Repair Page 21 NOTE Values shown are for reference only C D ...
Page 94: ...Maintenance Service and Repair Page 22 Notes ...
Page 100: ...Maintenance Service and Repair Page 6 Notes ...
Page 118: ...Wire Diagrams Wire Diagrams Page 2 Notes ...
Page 120: ...Illustrated Parts Page 2 Front Axle and Fork ...
Page 122: ...Illustrated Parts Page 4 Steering Linkage ...
Page 126: ...Illustrated Parts Page 8 Transmission Differential Case ...
Page 128: ...Illustrated Parts Page 10 Rear Axle ...
Page 130: ...Illustrated Parts Page 12 Rear Brakes ...
Page 132: ...Illustrated Parts Page 14 Motor ...
Page 134: ...Illustrated Parts Page 16 Brake Linkage ...
Page 136: ...Illustrated Parts Page 18 Throttle Linkage Slip joint detail ...
Page 138: ...Illustrated Parts Page 20 Wheels and Tires page 1 ...
Page 140: ...Illustrated Parts Page 22 Wheels and Tires page 2 ...
Page 144: ...Illustrated Parts Page 26 Speed Control Panel ...
Page 148: ...Illustrated Parts Page 30 Charger Lestronic Page 1 ...
Page 150: ...Illustrated Parts Page 32 Charger Lestronic Page 2 ...
Page 156: ...Illustrated Parts Page 38 Frame Seat Cushions and Deck Trailer Hitches ...
Page 158: ...Illustrated Parts Page 40 Decals ...
Page 160: ...Illustrated Parts Page 42 Knee Pad and Floor Mats optional ...
Page 162: ...Illustrated Parts Page 44 Lift Out Battery Box optional Illustration not available ...
Page 164: ...Illustrated Parts Page 46 Ladders and Strobe Light optional Strobe Light ...
Page 166: ...Illustrated Parts Page 48 Notes ...
Page 175: ......