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SAFETY RULES AND OPERATING INSTRUCTIONS
Safety Rules
Page 19
PERIODIC MAINTENANCE CHECKLIST
NOTE: A full page copy of the Periodic Maintenance Checklist is on the Vehicle
Documentation CD under the [Misc] sub folder.
Taylor-Dunn
Preventative Maintenance Schedule for GT Drive with DC Motor
Date:
________________________
Model #:
________________
Hour Meter:
_______________
Inspected By:
________________________
Serial #:
________________
Serviced By:
________________________
Unit ID#:
________________
Form PM
-
0001 GT Drive / DC Motor, Revision B
06/20/2007
Interval
(hours)
1
Inspected
2
Service
Required
Service
Complete Item Description
Operator
Daily
Checklist
Master cylinder fluid level
Parking brake for secure hold
Battery water level
Tire inflation (pneumatic tires)
Tire tread / damage
All lights (head, tail, brake, warning, dash panel)
Steering (hard steering, excessive play, unusual noises)
Inspect brake and throttle pedal (play, binding, noise)
Horn
Motion alarm (if equipped)
Fluid leaks (brakes, rear axle, battery, hydraulic system)
500
Adjust service and park brake systems
Inspect all steering linkages and hardware
Tighten steering shaft to steering gear coupler (if equipped)
Lubricate the vehicle
Wash batteries and clean terminals
Inspect for fluid leaks
Check all electrical interlocks for proper operation
Inspect wheel bearings for play and noise
Inspect front fork collar bearings for play and noise
(3
-
wheel vehicle only)
Inspect and tighten all hardware
(first 500 hours only, then 1000 hours and every 1000 hours)
1000
Inspect and tighten all hardware
Clean and repack front wheel bearings, replace grease seals
Inspect all electrical connections for signs of overheating
Tighten all electrical connections
Inspect all wiring for cracks, fraying or wear
Blow carbon from motor
Inspect motor brushes and commutator
Clean and lubricate motor coupler
Inspect steering king pins for play
Align front end
2000
Change rear axle oil
Flush hydraulic brake system
Inspect suspension bushings (spring, shock)
Inspect suspension bumpers
Replace brake pedal/treadle return spring
Inspect frame for damage
Notes (1) and (2), Refer to “Maintenance Guidelines for Severe Duty” in the vehicles service manual
Summary of Contents for SC-100-24
Page 2: ......
Page 14: ...INTRODUCTION Page 8 Notes ...
Page 40: ...SAFETY RULES AND OPERATING INSTRUCTIONS Safety Rules Page 22 Notes ...
Page 46: ...Maintenance Service and Repair Front Axle Page 6 Notes ...
Page 65: ...TABLE OF CONTENTS Throttle Linkage Throttle Linkage Adjustments 2 Throttle Linkage ...
Page 81: ...Maintenance Service and Repair Page 9 Transmission view from rear ...
Page 93: ...Maintenance Service and Repair Page 21 NOTE Values shown are for reference only C D ...
Page 94: ...Maintenance Service and Repair Page 22 Notes ...
Page 100: ...Maintenance Service and Repair Page 6 Notes ...
Page 118: ...Wire Diagrams Wire Diagrams Page 2 Notes ...
Page 120: ...Illustrated Parts Page 2 Front Axle and Fork ...
Page 122: ...Illustrated Parts Page 4 Steering Linkage ...
Page 126: ...Illustrated Parts Page 8 Transmission Differential Case ...
Page 128: ...Illustrated Parts Page 10 Rear Axle ...
Page 130: ...Illustrated Parts Page 12 Rear Brakes ...
Page 132: ...Illustrated Parts Page 14 Motor ...
Page 134: ...Illustrated Parts Page 16 Brake Linkage ...
Page 136: ...Illustrated Parts Page 18 Throttle Linkage Slip joint detail ...
Page 138: ...Illustrated Parts Page 20 Wheels and Tires page 1 ...
Page 140: ...Illustrated Parts Page 22 Wheels and Tires page 2 ...
Page 144: ...Illustrated Parts Page 26 Speed Control Panel ...
Page 148: ...Illustrated Parts Page 30 Charger Lestronic Page 1 ...
Page 150: ...Illustrated Parts Page 32 Charger Lestronic Page 2 ...
Page 156: ...Illustrated Parts Page 38 Frame Seat Cushions and Deck Trailer Hitches ...
Page 158: ...Illustrated Parts Page 40 Decals ...
Page 160: ...Illustrated Parts Page 42 Knee Pad and Floor Mats optional ...
Page 162: ...Illustrated Parts Page 44 Lift Out Battery Box optional Illustration not available ...
Page 164: ...Illustrated Parts Page 46 Ladders and Strobe Light optional Strobe Light ...
Page 166: ...Illustrated Parts Page 48 Notes ...
Page 175: ......