Maintenance, Service, and Repair
Page 3
TESTING
Note:
A combination of the Load Test and
Specific Gravity Test should be used to accurately determine
the condition of the batteries.
Load Test (6-volt batteries only)
Note:
The batteries must be fully charged before performing this test.
1. Clean the batteries. Refer to
Cleaning the Batteries
section for information on cleaning the batteries.
2. Load test each battery using a battery load test meter (available at most auto parts distributors). Follow
the instructions provided with the test meter.
• If any battery fails the load test, then it should be replaced.
Note:
If the batteries are over one year old, it is recommended to replace them as a set.
• If all batteries fail the test you should check the charging system before replacing the batteries.
Refer to
Charger Troubleshooting
section for information on checking the charging system.
Explosive mixtures of Hydrogen gas are present within battery cells
at all times. Do not work with or charge battery in an area where
open flames (including gas furnace or water heater pilots), sparks,
cigarettes, or any other sources of combustion are present. Always
provide ample ventilation in rooms where batteries are being charged.
Failure to do so may result in severe bodily injury and/or property
damage.
Battery electrolyte is poisonous and dangerous. It contains sulfuric
acid. Avoid contact with skin eyes or clothing. Wear rubber gloves
and safety glasses while servicing batteries. DO NOT INGEST! This
may result in severe bodily injury.
A battery is a live electrical source. It cannot be disconnected or
neutralized. Do not drop any tool or conductive object onto the battery.
A conductive object that comes in contact with the battery terminals
will initiate a short circuit of the battery. This could cause the battery
to explode resulting in severe bodily injury and/or property damage.
1. Make sure the key-switch is in the “OFF”
position, then remove
the key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the front wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the batteries.
Summary of Contents for SC-100-24
Page 2: ......
Page 14: ...INTRODUCTION Page 8 Notes ...
Page 40: ...SAFETY RULES AND OPERATING INSTRUCTIONS Safety Rules Page 22 Notes ...
Page 46: ...Maintenance Service and Repair Front Axle Page 6 Notes ...
Page 65: ...TABLE OF CONTENTS Throttle Linkage Throttle Linkage Adjustments 2 Throttle Linkage ...
Page 81: ...Maintenance Service and Repair Page 9 Transmission view from rear ...
Page 93: ...Maintenance Service and Repair Page 21 NOTE Values shown are for reference only C D ...
Page 94: ...Maintenance Service and Repair Page 22 Notes ...
Page 100: ...Maintenance Service and Repair Page 6 Notes ...
Page 118: ...Wire Diagrams Wire Diagrams Page 2 Notes ...
Page 120: ...Illustrated Parts Page 2 Front Axle and Fork ...
Page 122: ...Illustrated Parts Page 4 Steering Linkage ...
Page 126: ...Illustrated Parts Page 8 Transmission Differential Case ...
Page 128: ...Illustrated Parts Page 10 Rear Axle ...
Page 130: ...Illustrated Parts Page 12 Rear Brakes ...
Page 132: ...Illustrated Parts Page 14 Motor ...
Page 134: ...Illustrated Parts Page 16 Brake Linkage ...
Page 136: ...Illustrated Parts Page 18 Throttle Linkage Slip joint detail ...
Page 138: ...Illustrated Parts Page 20 Wheels and Tires page 1 ...
Page 140: ...Illustrated Parts Page 22 Wheels and Tires page 2 ...
Page 144: ...Illustrated Parts Page 26 Speed Control Panel ...
Page 148: ...Illustrated Parts Page 30 Charger Lestronic Page 1 ...
Page 150: ...Illustrated Parts Page 32 Charger Lestronic Page 2 ...
Page 156: ...Illustrated Parts Page 38 Frame Seat Cushions and Deck Trailer Hitches ...
Page 158: ...Illustrated Parts Page 40 Decals ...
Page 160: ...Illustrated Parts Page 42 Knee Pad and Floor Mats optional ...
Page 162: ...Illustrated Parts Page 44 Lift Out Battery Box optional Illustration not available ...
Page 164: ...Illustrated Parts Page 46 Ladders and Strobe Light optional Strobe Light ...
Page 166: ...Illustrated Parts Page 48 Notes ...
Page 175: ......