Electrical Troubleshooting
Troubleshooting
Page 26
Status LED Code Table
The status LED on the Sevcon power unit logic card can be used to give you an idea of where
the problem may be. It is recommended that you complete the troubleshooting procedure to
confirm failure of any component.
LED Status Light
Number
of
Flashe s
Fault Description
Possible Cause
Actions
1
Personality fault
See dealer
-
2
Sequence fault
Startup switches not
operated in the correct
order
Reset the switches
and start over (Refer
to Vehicle Operating
Instuctions))
3
MOSFET or motor
short
Burned Motor
Repair as required
4
Contactor fault or
open motor
Contactor Failure
Open Circuit
Check contactor and
motor
5
Not used
-
-
6
Accelerator module
fault
FS-1 Micro Switch Failure
Faulty Wiring
Accelerator Failure
Check accelerator
module inputs
7
Discharged battery
Discharged battery or
loose connections
Check battery and
connections to
controller
8
Controller
overheated
Overloaded truck
Wait for controller to
cool
9
ISO coil shorted
ISO Coil Short Circuit
Check coil continuity
and replace as
required
12
Can Buss Fault
Fault in the Wiring to the
dash display or a faulty
Dash Display
NOTE: The Dash Display is
Optional
Check wiring. If
vehicle is not
equipped with a
dash display, check
for debris in the 6-
pin connector on the
logic card
Summary of Contents for MB-238-00
Page 2: ......
Page 6: ...TAYLOR DUNN...
Page 28: ...TAYLOR DUNN...
Page 44: ...Maintenance Service and Repair Steering Page 8 Exploded View of Steering Gear...
Page 64: ...TAYLOR DUNN...
Page 112: ...TAYLOR DUNN...
Page 149: ...TABLE OF CONTENTS Wire Diagrams Complete Vehicle 2...
Page 158: ...Illustrated Parts Parts Page 8 Transmission Gear Case...
Page 162: ...Illustrated Parts Parts Page 12 Rear Brakes Brake Body Assembly...
Page 166: ...Illustrated Parts Parts Page 16 Brake Lines Illustration not available...
Page 168: ...Illustrated Parts Parts Page 18 Motor...
Page 170: ...Illustrated Parts Parts Page 20 Wheels and Tires Ref wheel hub 1 2 3 Rear Suspension...
Page 172: ...Illustrated Parts Parts Page 22 Speed Control Panel Instrument Panel dash...
Page 182: ...Illustrated Parts Parts Page 32 Seat Cushions Deck and Lights Frame Illustration not available...
Page 184: ...Illustrated Parts Parts Page 34 Decals...