Maintenance, Service and Repair
Page 2
Maintenance Guidelines
•
Avoid fire hazards and have fire protection equipment present in the work area. Conduct vehicle
performance checks in an authorized area where safe clearance exists.
•
Before starting the vehicle, follow the recommended safety procedures in Section 2, “Safety Rules and
Operational Information.”
•
Ventilate the work area properly.
•
Regularly inspect and maintain in a safe working condition, brakes, steering mechanisms, speed and
directional control mechanisms, warning devices, lights, governors, guards, and safety devices.
•
Inspect and maintain battery limit switches, protective devices, electrical conductors, and connections in
conformance with Taylor-Dunn’s
®
recommended procedures.
•
Keep the vehicle in clean condition to minimize fire hazards and facilitate detection of loose or defective
parts.
•
Do not use an open flame to check level or leakage of battery electrolyte.
• Do not use open pans of fuel or flammable fluids for cleaning parts.
•
Only properly trained and authorized technicians should perform maintenance or repairs to this vehicle.
Periodic maintenance and service must be performed on this vehicle. Failure to complete these
scheduled maintenance and service procedures can result in severe bodily injury and/or property
damage. It is the owner and/or operators responsibility to insure that proper service and
maintenance is performed on the vehicle, described in this manual.
Before starting any repairs:
1. Make sure the key-switch is in the “OFF” position, then remove the key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the front or rear wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the batteries.
Turn the Key switch OFF BEFORE disconnecting the batteries. Disconnecting the batteries with
the key switch ON may corrupt the controller programming resulting in a fault code 1 (refer to
the fault table in the troubleshooting section).
Read and follow all of the guidelines listed below. Failure to follow these guidelines may result
in severe bodily injury and/or property damage.
Summary of Contents for MB-238-00
Page 2: ......
Page 6: ...TAYLOR DUNN...
Page 28: ...TAYLOR DUNN...
Page 44: ...Maintenance Service and Repair Steering Page 8 Exploded View of Steering Gear...
Page 64: ...TAYLOR DUNN...
Page 112: ...TAYLOR DUNN...
Page 149: ...TABLE OF CONTENTS Wire Diagrams Complete Vehicle 2...
Page 158: ...Illustrated Parts Parts Page 8 Transmission Gear Case...
Page 162: ...Illustrated Parts Parts Page 12 Rear Brakes Brake Body Assembly...
Page 166: ...Illustrated Parts Parts Page 16 Brake Lines Illustration not available...
Page 168: ...Illustrated Parts Parts Page 18 Motor...
Page 170: ...Illustrated Parts Parts Page 20 Wheels and Tires Ref wheel hub 1 2 3 Rear Suspension...
Page 172: ...Illustrated Parts Parts Page 22 Speed Control Panel Instrument Panel dash...
Page 182: ...Illustrated Parts Parts Page 32 Seat Cushions Deck and Lights Frame Illustration not available...
Page 184: ...Illustrated Parts Parts Page 34 Decals...