Taurus Universal Smith Machine, Assembly And Operating Instructions Manual

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Universal Smith Machine
Step 7: Assembly of the Cables and Pulleys
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NOTICE
+ The cable routing must be performed while simultaneously attaching the pulleys.
+ The following steps show the assembly and cable routing on the right side of the machine.
The procedure must be repeated on the left side as well.
+ The following steps show the assembly with the regular pulley holder (F). The selector rod
with barbell holders (88) has a pre-assembled pulley.
1. [A]: Detach the components of the ball end of the cable (52) [A-1].
2. [A]:
Detach the pre-assembled lower pulley in the double pulley bracket by removing the plastic
covers, bolt, washers and nut. Route the cable up through the compartment on the bearing
frame and reattach and tighten the pulley with the same bolt, washers, nut and plastic covers.
Make sure the cable lays on top of the lower pulley. Reattach the ball components to the cable
end [A-2].
3. [B]
: Route the cable (52) under one 95mm pulley (54) and attach and tighten the pulley (54) with
one bolt (56) and one washer (11). Cap the bolt connection with one plastic cover (14).
4. [C]
: Route the cable (52) under one 95mm pulley (54) and attach and tighten the pulley (54)
with one bolt (56), two washers (11) and one nut (10). Cap the bolt connection with two plastic
covers (14).
5. [D & E]
: Route the cable (52) over two 95mm pulleys (54) and attach and tighten the [E] pulley
(54) with one bolt (56), two washers (11) and one nut (10). Cap the bolt connection with two
plastic covers (14). Attach the [D] pulley (54) together with the cover (31) with one bolt (50), two
washers (11) and one nut (10). Do not tighten yet.
6. Attach the cover (31) to the right frame (2) with one bolt (12), two washers (11) and one nut (10)
as well as two bolts (84) and two washers (11). Tighten the D pulley, bolts and nuts and cap the
12 and 50-bolt connection with two plastic covers (14) and each 84-bolt connection with one
plastic cover (14).
7. [F]
: Route the cable (52) under one 60mm pulley (55) and attach the pulley (55) to the upper
hole of the pulley bracket (100) with one bolt (56), two washers (11), one nut (10) and two plastic
covers (14).
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NOTICE
It is recommended not to tighten this pulley (55) yet as this is an adjustment point for the cable
length.
8. [G & H]
: Route the cable (52) over two 95mm pulleys (54) and attach and tighten the pulleys (54)
with one bolt (30), two washers (11), one pulley catch plate (32) and one nut (10) each. Cap each
bolt connection with two plastic covers (14).
9. [I] : Attach the bolt end of the cable (52) to the right bearing frame (26).
10. Repeat the steps 1 to 9 on the left side.
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NOTICE
If the cable is too tight or too loose, it needs
adjustment. There are several points at which the
cable length can be adjusted. Please refer to the
next step for further instructions.