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TATA Motors Indigo eCS, Owner'S Manual & Service Book

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TATA Motors Indigo eCS Owner'S Manual & Service Book Download Page 111

109

MAINTENANCE & CAR CARE

CLUTCH & BRAKES

CLUTCH :

Your car

 

is provided with a single plate dry friction diaphragm

type, pre-loaded release bearing clutch which is
mechanically actuated by a cable connecting the clutch
pedal & the clutch release lever.

There is no free play in the system and hence no clutch
pedal free play adjustment is required although the clutch
pedal height from the floor has to be adjusted as clutch
lining wears and operate pedal 4-5 time and confirm no
change in pedal height. The clutch pedal height from the
floor keeps on increasing as the clutch lining wears.
However, ensure that clutch pedal has free movement when
lifted upward.

NOTICE

•

Do not ride the clutch. It will cause premature clutch
wear.

•

Do not release the clutch suddenly.

BRAKES :

Dual circuit, diagonal split hydraulic brakes through tandem
master cylinder have been provided. The front brakes are
disc brakes with floating type calipers while the rear brakes
are drum brakes with automatic adjustment. No adjustments
are required for front & rear brakes. The parking brake is a

mechanical lever type, console mounted, cable operated,
acting on rear wheels. To operate, pull up. To release, pull
the parking brake lever slightly up, press the release button
and push down the lever.  Pressure reducing valves are
provided on both circuits for the rear brakes to avoid locking
of wheels & skidding of the car. If parking brake lever travel
is observed to be more than 6th notch, tighten the
adjustment screw so that the parking brake lever stroke is
between 3 to 6 notches. Jack 

up the rear wheels and ensure

that the wheels are free to rotate in 6th notch.

Parking Brake

Adjustment Screw

Summary of Contents for Indigo eCS

Page 1: ......

Page 2: ......

Page 3: ...PFI BS IV Owner Owner Owner Owner Owner s Man s Man s Man s Man s Manual Ser ual Ser ual Ser ual Ser ual Service Book vice Book vice Book vice Book vice Book Passenger Vehicle Business Unit Mumbai Pune The contents given in this book are not binding subject to change without notice and are for illustration purpose only ...

Page 4: ...parts are used for the continued reliability safety and performance of the vehicle Copyright 2013 TATA MOTORS All rights reserved The material in this manual may not be reproduced or copied in whole or in part in any form without written permission from TATA MOTORS In the event of the Vehicle being sold please ensure that this manual is left in the vehicle for the reference of the new owner This o...

Page 5: ...rs We would request you to be acquainted with the details in this owner s manual which will enable you to derive optimum performance from your Indigo We look forward to having you as a satisfied customer and hope to have you retain us as your first choice for any of your motoring needs We are privileged to have you as our customer ...

Page 6: ...4 ...

Page 7: ...T 23 MAINTENANCE CAR CARE 101 EMERGENCY SERVICE TIPS 135 IMPORTANT INFORMATION 145 VALUE ADDED SERVICE 13 STARTING DRIVING 83 CUSTOMER SUPPORT NETWORK 163 BEFORE DRIVING 29 INFORMATION AT A GLANCE 27 24 X 7 ON ROAD ASSISTANCE 9 WARRANTY 25 Contents ...

Page 8: ...6 ...

Page 9: ...e injury to people if the warning is ignored You are informed what you must or must not do in order to avoid or reduce the risk to yourself and other people NOTICE This is a warning May cause damage to the vehicle or its equipment if the warning is ignored You are informed what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equipment WARNING Indicate...

Page 10: ...ications given in this book are valid as on the date of printing TATAMOTORS reserves the right to make changes in design and specifications and or to make additions to or improvements in this product without obligation to install them on products previously sold ...

Page 11: ...he same at the time of buying of your vehicle Response Time for the On Road Assistance Program Within City Limits 60 minutes On State or National Highways 90 minutes Ghat Roads and other places 120 minutes The response time will depend on the location terrain traffic density and the time of the day Standard procedure when calling for On Road Assistance in case of a breakdown Dial the toll free hel...

Page 12: ...d warranty period of your vehicle is up to a maximum of 3 events for 18 12 months extended warranty period 4 events for 30 24 months extended warranty period III The 24x7 On Road Assistance Program as indicated above covers Tata MotorsAssured vehicles during the extended warranty period up to a maximum of 3 events Exclusions 24x7 On Road Assistance Program does not apply to Cost of parts consumabl...

Page 13: ...ited to acts of God laws rules regulations for time being in force orders of statutory or Govt authorities industrial disputes inclement weather heavy down pour floods storms natural calamities road blocks due to accidents general strife and law order conditions viz fire arson riots strikes terrorist attacks war etc On spot repairs at breakdown site shall depend on nature of complaints will be as ...

Page 14: ...g possession of the vehicle to verify these items when delivery is taken back by them Claim for loss of or damage to items if any should be taken up with ASP directly TATA MOTORS shall not be responsible for any such claims damages loss or any deficiency of service of theASP Vehicles will be handled repaired towed as per the customer s risk TATA MOTORS shall not be liable for any damages claims as...

Page 15: ...tive System D For diesel and System G For Petrol 4 Car detailing programming Exterior Enrichment and Interior Enrichment Program These products shall help maintain optimum vehicle performance and shall enhance vehicle life We have tied up with best in the Class companies who would bring you the above world class products at affordable prices The above products are available with all our Dealers TA...

Page 16: ... available in the dealership from where you have purchased your vehicle We strongly recommend pur chase of Extended Warranty at time of purchase of your vehicle Surcharge applicable on purchase of Extended Warranty after 30 days of purchase of vehicle Extended Warranty can be availed till 421 days from date of purchase of vehicle The Dealer Service Marketing Executive shall explain to you the Term...

Page 17: ... confirmed by the dealer within the stipulated terms and conditions Tata Motors dealer shall either repair or replace any part found to be defective with a new part or an equivalent at no cost to the owner for parts or labour Such defective parts which have been replaced will become property of United India Insurance Company Comprehensive list of parts covered is mentioned in the page 9 12 of the ...

Page 18: ...MMENDED FOR ON QUADRAJET TREATYOURCARTOEXPERIENCE THEULTIMATEPERFORMANCE Directions of use a For Iftex Use every 7000 kms for System G Extra System D Extra b For System D System G Remove cap squeeze lightly till dispenser fills to 10 ml mark Add before filling up the tank Use at the rate of 1 ml per litre of fuel For best results regular use is recommended For BG add one bottle to full fuel tank e...

Page 19: ...e car from the inside and from the outside The most dangerous kind of corrosion is often not discovered until it is too late Benefits of Anti Rust treatment A professionally applied range of world class products offering real value to the new and used car customer The treatment has been developed to withstand the harshest environmental and climatic conditions rst Pollutants stone and gravel impact...

Page 20: ...e of the vehicle Life Time Warranty Effect is Life long i e until unless pads are physically removed Negligible increase in Weight hence no effect on fuel consumption Areas covered four doors rear quarter panels dicky In case of diesel vehicles can be used in the bonnet Tata Motors has tied up with M s Wuerth M s STS Chemicals Dinitrol M s 3M India Ltd M s Opulent Waxoyl Brand for these world clas...

Page 21: ...t Rays Pollution Tree Sap Bird Droppings Car Wash Chemicals Road Salt Acid Rain Benefits Vehicle Exterior Enrichment Removal of medium scratches orange peel oxidation dust nibs etc swirl marks from painted surface Restoration of original gloss levels UV protection after gloss is restored Cleaning dressing of tyres Bumpers all exterior plastic moldings trims Tata Motors has tied up with M s Opulent...

Page 22: ...nd outside Dressing of all internal plastics eg door pad trims and rubber parts The treatment involves cleaning and dressing of All parts of the exposed interiors Specialised protection for seat fabric from liquid spills Tata Motors has tied up with M s Opulent Waxoyl brand and M s 3M for this world class treatment at affordable prices This treatment is available in all authorized workshops The De...

Page 23: ...deposits In maintaining correct balance of fuel and air in system Resulting in Comprehensive clean up of combustion chamber induction system fuel injector deposits Better fuel economy Increased engine performance and response Smooth Starts idles and quieter run Better combustion increased power Faster starting warm up Reduced emissions Reduced injector pump wear thereby resulting in savings in mai...

Page 24: ...lly under severe service conditions Reduced emissions and oil consumption Improved power performance of older engines Prevention of sludge gum and varnish formation on engine parts both petrol diesel engines Please note These are symptomatic treatments to be availed beyond 20000 kms and only when you have problems in your car as mentioned in first paragraph and are to be done only after you give y...

Page 25: ...loads the engine Avoid using devices requiring high power consumption during slow traffic condition Monitor the car s fuel consumption regularly If it shows a rising trend get the car immediately attended to at the Company sAuthorised Service Centre Switch off the engine during long stops at traffic jams or signals If you need to keep the engine running avoid unnecessary revving or stopping and st...

Page 26: ...er Parts like brake liners and clutch disc should be vacuum cleaned Do not use compressed air for cleaning these parts which may spread the dust in the atmosphere While carrying out the servicing or repairs of your car you should pay keen attention to some of the important engine aggregates which greatly affect emission These components are 1 Fuel injection pump Injectors Nozzles 2 Air intake Exha...

Page 27: ...such parts 5 This warranty shall not apply if the car or any part thereof is repaired or altered otherwise than in accordance with our standard repair procedure or by any person other than from our sales or service establishments our authorised dealers service centres or service points in any way so as in our judgement which shall be final and binding to affect its reliability nor shall it apply i...

Page 28: ...son to assume on our behalf any other liability arising from the sale of the car or any agreement in relation thereto 9 The buyer shall have no other rights except those set out above and have in particular no right to repudiate the sale or any agreement or to claim any reduction in the purchase price of the car or to demand any damages or compensation for losses incidental or indirect or inconven...

Page 29: ...ICK MAX MARK 4 5 Litres PETROL TRANSAXLE OIL 3 3 Litres For recommended oil grades and change intervals refer lubricants chart and Service Schedule If concentrated antifreeze agent is used mix it with soft water in the ratio of 50 50 FUELTANK CAPACITY 42 Litres Premixed ready to use Engine Coolant 6 Litres Brake fluid 0 270 Litres Windshield Washer reservoir 1 5 Litres TYRE PRESSURE FRONT REAR 33 ...

Page 30: ...28 INFORMATION AT A GLANCE DIMENSIONS ...

Page 31: ...p Lamp HEATING VENTILATION AIR CONDITIONING Air Flow Pattern Control Knobs BEFORE DRIVING INTERIORS ACCESSORIES Rear View Mirrors Motorised Rear View Mirror Inner Rear View Mirror Goggle Case Sunvisors Reflex Reflectors Glove Box Window Winding Power Windows Ashtray Analog Clock Digital Clock Roof Lamps Luggage Compartment Lamp Front Seat Seat Adjustment Rear Seat Rear Seat Folding Seat Belt and S...

Page 32: ...ter 5 Headlamp leveling Switch 6 Horn Pad 7 Accelerator Pedal 8 Brake Pedal 9 Clutch Pedal 10 Power Socket 11 Window Winding Switch 12 Parking Brake 13 Gear Shifting Lever 14 Music System if fitted 15 A C Controls 16 A C Vents at centre 17 Hazard Warning Switch 18 Glove Box 19 Side Window Demist Grill ...

Page 33: ...the door lock lever In your car the driver s door co driver s door have separate locking facilities To lock from inside turn the lever towards the inner hinged handle Where the central locking system is provided if you lock unlock the driver door with the key the remaining three doors get locked unlocked at the same time The trunk lid is not a part of the central locking provision To open the door...

Page 34: ...manually unlocking knob 1 and opening the door using lever 2 The mechanical system overrides the electrically operated locking system Child Lock Both the rear doors of the car are provided with child locks Push the lock lever located on the vertical face near the rear lock downward before closing the door The door which has been locked can no longer be opened from inside It can be opened only from...

Page 35: ...r and lock all doors also i e the vehicle can not be started using a mechanical key without first pressing the Unlock push button on remote unit 6 Automatic activation of Immobiliser The engine of your vehicle will be immobilised automatically even if you forget to arm the system via the remote unit 7 Theft Detection Panic Alarm Once the system is armed the alarm is triggered when any of the door ...

Page 36: ...ing will be confirmed by A one flash of trun indicators The instrument cluster LED will also turn off 1 3 Vehicle Search In Vehicle lock condition if Lock button on remote key is pressed the turn indicators of vehicle flashes 3 times 2 Manual Operation of Central Door Locking Unlocking All doors can be locked unlocked from driver door lock without using remote 3 Emergency Disarming Procedure In ca...

Page 37: ...umbers of flashes are equal to the second digit of your secret code turn the Ignition ON for example if the second digit of your code is 2 wait for the LED to flash twice before turning the ignition ON The instrument cluster LED gives some quick flashes indicating that the second digit entered is correct Turn the Ignition OFF In the same manner you can enter the remaining digits of your secret cod...

Page 38: ...e would be confirmed by actuators moving to Lock position and then to unlock position and fast blinking of dashboard LED for 2 to 3 seconds To learn second remote repeat step iii within 8 seconds To erase old lost remote Learning a new remote would erase the previously learnt remotes Important For security reasons every system can accept a maximum of only two remotes Every learning procedure disab...

Page 39: ...er that the audio alarm will automatically stop If further theft attempt is detected i e the alarm will again trigger for 30 seconds After 10 such cycles of 30 seconds each no alarm triggering will take place It will be reinstated the next time the system is armed 3 Status Memory In the event that the vehicle battery supply is disconnected and then reconnected the internal memory of the system rem...

Page 40: ...iver door if any door is open then the driver door knob will spring back to unlock position immediately and rest of doors will not lock ii When locking is done through remote if any door is open the system will go into panic state alarm mode In this condition to stop the alarm the user has to press Unlock push button of the remote once The audio alarm will stop all doors will unlock and system wil...

Page 41: ... will enable you to disarm the system and continue to use your vehicle until you can replace your remote control key 5 In case of any problem always consult only a TATA MOTORS dealer or an authorsed service centre DON TS DON TS DON TS DON TS DON TS 1 Don t play with Lock Unlock push button of remote while in the vicinity of your vehicle as it could lead to an unintentional unlocking your vehicle 2...

Page 42: ...arged low 1 Change the remote battery 2 Vehicle battery is discharged low 2 Charge Change the vehicle battery as required 3 Central door locking fuse has blown 3 Fit fuse properly Change fuse if it has blown No locking by remote Key is in ignition switch Remove the key from ignition switch and then try After turning the ignition switch the The system is in the automatic arming Press the Unlock pus...

Page 43: ...sic system is powered 3 IGN POSITION This is for switching on the power supply to the following items Blower A C Engine cooling fan Horn Power Socket Power window Head lamp leveling switch Head lamps Music system if fitted Digital clock Analog clock Engine ignition fuel supply and glow plug Turn signal lamps Wash and wiper system Reverse light Instruments and gauges and tell tale warning lamps Aud...

Page 44: ...d the driver if the key is inadvertently left in the vehicle when alighting from the vehicle where this is provided Instrument Panel Light Brightness Control if installed The brightness of instrument panel lights A C Control panel back lights can be controlled by the thumb operated rotary knob which is located on the dashboard near the accessory switches CAUTION I Do not remove the key while the c...

Page 45: ...IPE SLOW WIPE PUSH SWITCH FOR WASH WIPE OFF INT WIPE DELAY TIMING FOR INTERMITTENT WIPE MAX MIN LANE CHANGE LEFT SPRING RETURN LANE CHANGE RIGHT SPRING RETURN LIGHTS CONTROL SWITCH OFF FLICK WIPE SPRING RETURN OFF FLASH HIGH BEAM SPRING RETURN DIP BEAM NORMAL POSITION HIGH BEAM WIPER STALK LIGHTSTALK COMBI SWITCH ...

Page 46: ... selector to set delay timing for intermittent wipe LIGHTS CONTROL SWITCH LEVER RIGHT Lights Control Switch Lever Right A Headlamp OFF position B Positionlamp ON C Position lamp head lamp ON D Push down the lever for high beam E Pull up the lever spring return for high beam flash F Lane change left spring return G Side Indicator LH self cancelling H Lane change right spring return I Side Indicator...

Page 47: ... indicator lights up in amber indicating that the demister heater is ON The function is controlled through a timer and operates for 15 minutes approximately and goes OFF automatically at the end of the duration The heater can be switched OFF anytime by once again pushing and releasing the switch knob NOTICE Switching ON and OFF can be done only with key in IGN position The demister heater remains ...

Page 48: ...p Front fog lamps are operative only when the position lamps are switched ON Rotate the switch to same direction to switch OFF the front fog lamp For rear fog lamp Rotate the switch anticlockwise to switch ON rear fog lamp Rear fog lamps are operative only when the head lights are switched ON or front fog lamps are switched ON Rotate the switch to same direction to switch OFF the rear fog lamp Sel...

Page 49: ...The parking brake lever is located behind the gearshift lever To apply the parking brake pull the lever up fully The indicator light on the instrument panel will become ON To release it pull the lever up slightly press the release button and push the lever down The parking brake indicator on the instrument panel will go OFF when the parking brake lever is fully released NOTICE Apply the parking br...

Page 50: ...G INSTRUMENT PANEL DIESEL All indicators and Chrome ring may not be provided on some clusters INSTRUMENT PANEL DIESEL Speedometer Engine RPM Meter Fuel Gauge Indicators Mode Selector Knob LCD Set Knob Temperature Gauge ...

Page 51: ...49 BEFORE DRIVING INSTRUMENT PANEL PETROL INSTRUMENT PANEL PETROL Speedometer Engine RPM Meter Fuel Gauge Indicators Mode Selector Knob LCD Set Knob Temperature Gauge ...

Page 52: ...azard Warning This can be operated without ignition ON Press the hazard warning switch red knob on the centre of the dash board all side indicator lights and indicator if provided on cluster will flash simultaneously to warn the other road users about any hazardous condition of the car Depress the knob again to switch OFF the hazard function CAUTION If lights do not blink or blink rapidly it is an...

Page 53: ... indicator remains ON Get the problem attended to immediately at an Authorised Service outlet High Beam Indicator Symbol lights up when the headlamp high beam is ON Position Lamp Indicator Symbol lights up when the position lamps are switched ON Instrument cluster illumination lamps illumination lamps for AC HVAC or ventilation panel are ON when the position lamps are ON The intensity of digital c...

Page 54: ...switched ON and goes OFF after a few moments automatically depending BEFORE DRIVING INDICATORS on the engine temperature indicating readiness to start the engine Do not start the engine until this light goes off The duration of ON time varies with engine block temperature and it glows for a longer duration with a cold engine NOTICE If this indicator blinks instead of glowing steadily it indicates ...

Page 55: ... This system warns the driver by turning ON the Malfunction Indication lamp MIL on the instrument cluster when a fault causes emission levels to increase The OBD system also has a diagnostic connector that can be interfaced with appropriate diagnostic tools which makes it possible to read the fault codes stored in the Electronic Control Unit together with a series of specific parameters for Engine...

Page 56: ...el LCD The Instrument panel has aLCD to display the following Main Odometer Non resettable Counts upto 999999 kms TripmeterA Resettable Counts upto 1999 9 kms Tripmeter B Resettable Counts upto 1999 9 kms Intensity level of instrument panel illumination selection among preset levels LCD has two line display The first line displays the Odometer count The second line displays either of Tripmeter A T...

Page 57: ...ng cold starting gently raise the engine RPM till the battery charge lamp goes off Temperature gauge The gauge indicates the temperature level of the engine coolant The red zone at H indicates temperatures higher than normal Avoid driving when the pointer is in the red zone It indicates engine overheating which may be due to insufficient coolant in the radiator or due to any other defect Take the ...

Page 58: ...ed The over speed warning indicator will come ON if vehicle speed is reaching more than 120 kmph Audio Warning Unit Seat belt Reminder Beeper If installed When the key is in the IGN position and the driver s seat belt has not been fastened you get an audio warning The beeper will go off automatically after a few seconds Key in Warning Beeper if installed When the ignition is turned to OFF position...

Page 59: ...g arrangement with the setting knob at the dash board is provided on the LH side of steering column As and when required head lamp leveling setting is done by rotating the knob to select one of the 3 levels marked in the switch depending upon the loading of the vehicle Head lamp leveling can be done with the head lamp in Low beam and in ON position NOTICE Setting should be done only when the car i...

Page 60: ...epeater lamp will glow when left turn signal is operated through the combination switch and vice versa for right ORVM side repeater lamp Fog Lamps if fitted Front and rear fog lamps are provided for your convenience and they can be operated via the right control switch lever of combi switch Right stalk Front fog lamps are provided on front bumper and rear fog lamps are provided in tail lamp assemb...

Page 61: ...s can be kept ON despite the warning if desired Tail Lamp The tail lamp assembly incorporates the following 1 Stop Brake Light 2 Turn Indicator Lamp 3 Reflex Lamp 4 Rear Fog Lamp Stop Lamp 5 Reverse Lamp Registration Plate Lamps Twoconcealedlampsareprovidedforilluminationoftherearregistration number plate High Mounted Stop Lamp High mounted stop lamp is provided at the rear and it glows whenever s...

Page 62: ...he four doors if door switch provided to all four doors are opened When the door is closed the lamp will not go OFF immediately but remain ON for 5 8 sec This helps you to settle in your seat and also insert the key into the Ignition switch When the key is turned to the IGN position the lamp goes OFF immediately before the delay period OFF In this position the lamp will remain OFF in all condition...

Page 63: ...t reading lamps Luggage Compartment Lamp A lamp is fitted in the luggage compartment centrally below the parcel shelf to illuminate the luggage area ON OFF switch is provided on the lamp and it should be in ON position for lamp to come on automatically with the opening of the trunk lid This control is through a switch provided underneath the LH hinge of the trunk lid Rear Reading Lamp Luggage Comp...

Page 64: ...62 AIR FLOW PATTERN Towards Foot Board Central Air Vents Side Window Demist Gril Side Window Demist Gril Towards windscreen Defrost Towards Foot Board BEFORE DRIVING HEATING VENTILATION AIR CONDITIONING ...

Page 65: ...temperature control knob A at the left hand side of the control panel The temperature can be increased by rotating the knob towards the red segment and decreased by rotating it towards the blue segment B Blower Speed Regulation Knob The ventilation system has a three four speed blower The blower speeds can be regulated to any one of the following speeds by operating the knob B at the centre of the...

Page 66: ...ards face and feet Towards feet Towards feet and windshield Recommended for clearing fogging on windshield Air demist defrost windshield Recommended for clearing heavy fog and snow D A C ON OFF Switch TheA C can be switched ON by pressing the switch D on theA C control panel provided the blower is ON and the engine is running The indicator lamp will show that the A C is ON D A C ON OFF Switch Indi...

Page 67: ...side the vehicle is circulated again and again In Fresh mode air is taken from atmosphere and circulated in the vehicle Recirculation mode can be used While driving in dusty condition To avoid traffic pollution To get quick cooling heating as required Whenever discomfort is felt switch air circulation mode to fresh NOTICE TheA C can be switched ON only if the blower is ON and engine is running Whe...

Page 68: ...iciently close the windows and change air circulation suitably to fresh recirculation Demisting In rainy season or in areas of high humidity mist formation inside windshield glass is observed To clear mist dehumidified air is passed on the windshield glass The position of control knobs should be adjusted as follows A C ON Knob B desired speed position Knob C Towards windshield Knob A Vehicles fitt...

Page 69: ...irculation switch to recirculation Once vehicle is heated switch back to fresh mode Ventilator The air flow can be adjusted continuously with the rotary control knob at the vents on the dash board The air vents can be adjusted upward and downward This is common for HVAC AC and ventilation NOTICE Refrigerant charged in the air conditioning circuit has been identified on the label over front body me...

Page 70: ...e provided on rearA C unit RearA C can be switched ON OFF by operating switch 1 The switch 2 is used to switch ON blower increase the blower speed The switch 3 is used to decrease the blower speed switch OFF the blower The function of control switches are as follows 1 Rear A C ON OFF Switch 2 To increase Blower Speed Switch ON 3 To decrease Blower Speed Switch OFF 4 Air flow direction adjustment k...

Page 71: ...ed when the reverse gear is engaged Operating Instructions Switch ON the ignition On engaging the reverse gear the RPAS system will get activated automatically When the obstacle enters the sensing zone the system starts giving an audio indication initially for 0 8 second The buzzer beep frequency and buzzer sound time duration depends on the obstacle distance as given below Zone 1 This zone is nea...

Page 72: ...aves from the obstacle 2 System cannot sense the following a Wire mesh hand rail small objects and some obstacles which are well above and well below the bumper level b Ostacles like cotton wool foam textiles or spongy surfaces a Wire mesh hand rail small objects some obstacles which are well above and well below the bumper level ...

Page 73: ...e adjusted to the desired position with the help of a switch knob mounted on the driver s side along with the window winding switches Using this switch knob the driver can adjust the car s outer rear view mirrors without lowering the glasses and shifting from his her position Steps to operate the Rear View Mirrors 1 Move the main switch to the left dot to adjust the left side rear view mirror and ...

Page 74: ...visors are provided inside the cab above the windshield to prevent sun glare Lower the sunvisors to protect the eyes from bright sunlight The sunvisor also moves sideways towards the door Avanitymirrorhasbeenprovidedonthebackoftheco driver ssunvisor CAUTION When not in use keep the sunvisors in their original position otherwise they may block the driver s vision 1 Inside Rear View Mirror 2 Mirror ...

Page 75: ...the gear shift lever for all the four windows These can be operated only when the key is in the IGN position Pull up the switch to raise the glass Press down the switch to lower the glass To lower the glass at one press of the switch Express Down feature press the switch for a little long time To stop the lowering of glass operated through express down function press the switch again In the same s...

Page 76: ...ccurate setting of the clock Digital Clock H M Z In the LOCK position the rear window switches become inoperative However the rear windows can be operated by the switches on the console Illumination on rear window switches goes off in locked position Press down the lock button to unlock Individual window winding switches have been provided only on the rear doors WARNING While raising the glass tak...

Page 77: ... adjust the angle of the seat back a lever 3 has been provided on the sides of the front seats By lifting the lever you can adjust the angle of the backrest CAUTION Do not adjust the seat when the car is in motion Always adjust the seat back to an upright position and sit well back in the seat Seat height adjusment lever if provided Front Seats height can be adjusted for better drivability The lev...

Page 78: ...s it is a safety item Do not attempt to adjust the head rest while driving the car Rear Seat A cushion bench seat has been provided for the rear passengers The seat back can be folded forward by releasing the latch on both the C pillars simultaneously For making more luggage space the folded rear seat can be somersaulted further Before somersaulting ensure that the front seats are at 3 4 the full ...

Page 79: ...ross your hip bone 4 Pull up the shoulder part of the belt to remove the slack 5 Make sure that the belt goes over your collar bone and across the chest 6 Belt gets locked automatically in case of sudden deceleration or roll 7 To unlatch the belt press the red button on the buckle Guide the belt to the pillar as it retracts WARNING Do not wear your seat belt over hard or breakable objects in pocke...

Page 80: ...e car is in motion Glove Box Power Socket Two power sockets are provided on following locations 1 Front power socket On central console 2 Rear power socket Next to Rear AC control This can be used for connecting loads upto 10Amaximum like mobile charger To use this socket remove the cap first Always keep these sockets covered with the cap when not in use GLOVE BOX POWER SOCKET Front Power Socket o...

Page 81: ...e Functions USB port You can attach external memory devices like memory sticks Pen Drives I Pods for playing music tracks stored in these devices through the car s music system AUX port The AUX port is provided to connectAudio input devices for playing music tracks stored in thedevices through car s speakers NOTICE The video input can also be connected to AUX port For specific variants only for pl...

Page 82: ... it down The trunk lid can also be opened with the key Fuel flap opening and closing The fuel flap is located on the left rear side of the car The fuel flap can be opened by pulling the opening lever located near the trunk lid opening lever and can be locked by simply closing the flap WARNING Fuel vapour is extremely hazardous Always stop the engine before refueling and never fuel near sparks or o...

Page 83: ...t on Front Door Trim Utility pocket Utility pocket is provided on front doors to keep magazines books paper drinking water bottle etc Grab Handle Roof Grab Handle These are provided on all seats except driver seat This helps in comfortable positoning of passengers ...

Page 84: ...er Unscrew and remove retaining bolt at the centre Lift and take out the spare wheel Jack The jack is provided with your car and is located in the luggage area The handle jack is provided in the tool kit Took Kit A tool kit is provided with your car and is located on the left side of the luggage area NOTICE The tool kit should be properly secured after usage 1 2 JACK TOOLS SPARE WHEEL ...

Page 85: ...e Fluid Level STARTING STOPPING Starting the Engine Stopping the Engine PREPARING TO DRIVE Preparing to drive Running in Instructions Gear Shifting FUELECONOMY Instructions to Improve Fuel Economy DRIVING IN ADVERSE CONDITIONS Driving through Water Driving on a Rainy Day Night Driving Towing the Vehicle DRIVING SAFETY CAR SAFETY CHECKS ...

Page 86: ...r lift the secondary lock lever located under the bonnet centre 4 Lift the bonnet up Pull the bonnet stay rod from its clip and insert the free end into the slot in the bonnet slide stay rod outward to secure Closing 1 To close the bonnet disengage the stay rod clamp it properly 2 Lower the bonnet and drop it from a short height to shut CAUTION Ensure that the bonnet is properly locked before driv...

Page 87: ...rors 2 All doors are properly closed 3 Engine oil level 3 Seat belts are fastened 4 Brake fluid level 4 All switches lamps are 5 Water in windshield washer reservoir working 6 Power steering oil level if installed 5 Gear shift lever is 7 Battery electrolyte level in neutral position 8 Fuel level 6 Parking brake is released CHECK LIST ...

Page 88: ...a clean cloth or a paper napkin 2 Insert it again to its original position 3 Pull out the dipstick again and observe the oil level on the dipstick 4 Top up oil if the oil level is below the mid point of min and max marks NOTICE Oil level should not exceed the max mark Always check the oil level when the car is on level ground and the engine is cold Check the engine oil level if low oil pressure wa...

Page 89: ...ant mixture at the earliest Brake Fluid Level The level of the brake fluid must be between the min max marks on the side of the brake fluid container If the level falls below the min mark add recommended brake fluid Refer chapter Fuels coolants lubricants In case of spongy or hard pedal or low brake efficiency please contact the nearest Authorised Service outlet CAUTION 1 Do not allow brake fluid ...

Page 90: ...in on even after starting of the engine depending on the engine coolant temperature at the start It is quite likely that at higher altitude above 2000 meters one may experience exhaust smoke being white in colour or engine hesitations in cold driving condition The above STARTING THE ENGINE Before starting the engine Apply the parking brake fully Ensure that the gear lever is in neutral position St...

Page 91: ...s indicating a malfunction In the above condition engine may stall if the accelerator pedal is released back to idle position If engine stalls repeat the above procedure from beginning drive the car without releasing the accelerator pedal to Idle position Stopping the Engine Let the car come to a stop and engine to idle Turn the key to OFF position Parking Park the car in a safe place Switch on th...

Page 92: ...d indicator lights are working Check for blind areas being unobstructed in front and rear of the car Release the parking brake Before driving off check in the rear view mirror for oncoming traffic Switch on side indicator signal when getting into main stream of traffic Running in instructions During running in period i e first 1000 km follow the running in instructions given below 1 After starting...

Page 93: ...release of depressed clutch pedal Do not shift into reverse gear when the car is moving forward or when the engine is not at idling r p m A5 second pause after declutching will ensure smooth engagement of the reverse gear Change gears at appropriate gear change speeds NOTICE There is an interlock provided between fifth and reverse gear to prevent accidental shift from 5th gear to reverse gear Shif...

Page 94: ... Upshift 1st to 2nd 25 30 1st to 2nd 30 1st to 2nd 25 30 2nd to 3rd 50 60 2nd to 3rd 60 2nd to 3rd 50 60 3rd to 4th 80 90 3rd to 4th 90 3rd to 4th 80 90 4th to 5th 100 110 4th to 5th 130 4th to 5th 100 110 Recommended maximum speed during normal operation Gear TCIC COMMON RAIL MPFI Speed kmph Speed Kmph Speed Kmph 1 30 30 30 2 60 60 60 3 90 90 90 4 110 130 110 5 150 155 150 ...

Page 95: ...ways maintain clean air cleaner The amount of air supplied will reduce due to clogged air cleaner resulting in waste of fuel due to incomplete combustion Avoid incorrect tyre pressures Under inflated tyres result in increased running resistance of the tyres leading to wastage of fuel Always have the engine tuned correctly through recommended maintenance at an Authorised Service outlet Proper Drivi...

Page 96: ...onents 1 Fuel tank 2 Fuel Filter 3 Fuel Pump 4 Fuel Rail 5 Fuel pressure regulator and 6 Fuel injector The following instructions are to be followed for reducing problems related to the fuel system a Avoid keeping the fuel tank empty and preferably keep it topped up as frequently as possible NOTICE NOTICE Empty fuel tank may lead to inner corrosion of the tank The rust particles thus formed may re...

Page 97: ...through water even at great risk then keep the engine in fast idling and crawl in low gear After driving through water apply the brakes several times to dry the liners and to regain original braking Check the engine and transaxle for any water entry Do not attempt to start the engine if the car gets flooded due to water Tow the car to a safe place Take the car to the nearest Authorised Service out...

Page 98: ...apply brakes gently Keep lights on if visibility is poor Use heater and demister if required to clear off mist on the windshield Night Driving Dip the head lamp for oncoming traffic during night driving Maintain a speed such that you can stop within illuminated distance of the head lamps Use head lamp main dip beam to alert other users on turns cross roads etc Use side indicators to indicate lane ...

Page 99: ...engine stalling Shifting to a lower gear has to be done cautiously to avoid loss of traction Never move the car diagonally across a hill The danger is in loss of traction and sideways slippage possibly resulting in tipping over If unavoidable choose as mild an angle as possible and keep the car moving If the wheels start to slip within few feet of the end of the climb motion can be maintained by s...

Page 100: ...ient STARTING DRIVING THE CAR DRIVING IN ADVERSE CONDITIONS TOWING THE VEHICLE Towing the Vehicle For towing a car the best way is to use a wrecker Alternatively use a rigid tow bar Avoid using a flexible cable or rope as your car may crash into the car towing your car when it stops suddenly Switch ON the hazard warning signals of both the cars to warn other road users Where possible keep the engi...

Page 101: ...u very much and fatigue can dull your reflexes and judgment Take a break and get refreshed at intervals CAR SAFETY CHECKS Windshield wiper windshield Washer Always keep windshield glass clean to avoid any distraction in visibility Ensure proper working of wipers and condition of wiper blade Ensure that windshield washer reservoir is full Do not operate wiper when the windshield glass is dry This c...

Page 102: ... high load and high outside temperature Do not use worn or bald tyres on the front wheels First Aid Kit First aid kit is provided in your car This is for use in case of minor injuries It is to be regularly checked for any disintegration and should be updated regularly Advance Warning Triangle There is an advance warning triangle provided along with your vehicle In case there is a breakdown and the...

Page 103: ...djustment Power Steering Battery Starting the Engine with Jump Leads Catalytic Converter Turbocharger Intercooler EGR System Spark Plug Carbon Canister Wheel Change Wheel Alignment Wheel Balancing Tyres Tyre Rotation Spare Wheel Repairing a Tyre Tube Fuses Relays Head Lamps Head LampAdjustment CARCARE Washing Polishing Cleaning of Carpets Cleaning of Glass Wiper Care Paint Care ...

Page 104: ...ENT TCIC Auxiliary Tank Intercooler Fuse Box Relay Engine Oil Filling Cap Battery Air Filter Priming Pump Power Steering Fluid Container if fitted Windshield Washer Filling Cap ENGINE COMPARTMENT TCIC Brake Fluid Container Behind Intercooler ...

Page 105: ... CR 4 ENGINE COMPARTMENT COMMON RAIL Auxiliary Tank Intercooler Fuse Box Relay Engine Oil Filling Cap Battery Air Filter Dip Stick Power Steering Fluid Container Windshield Washer Filling Cap Brake Fluid Container Behind Intercooler Priming Pump ...

Page 106: ...luid Container Fuse Box Relay Engine Oil Filling Cap Battery Air Filter Dip Stick Power Steering Fluid Container if fitted Windshield Washer Filling Cap ENGINE COMPARTMENT 475 SI MPFI MAINTENANCE CAR CARE ENGINE COMPARTMENT MPFI ...

Page 107: ...tment Replacement of Air Filter Element a Removethecoveroftheairfilter byremovingthescrews b Remove the air filter element c Clean it gently by tapping Clean air filter cover and air ducting d Check the element for puncture or pin holes by holding against a bright light source e If found to be OK reinstall the filter element Fit the cover and plug on the clips f After cleaning if the service indic...

Page 108: ...randed premixed engine coolant in the radiator This is sufficient to operate the car upto 400 C Fuel Sedimenter CR 4 if fitted The water accumulated should be drained if the water in fuel sedimenter lndicator in the cluster glows during engine running Fuel sedimenter If fitted is the equipment fitted in fuel system to separate Water contents from diesel and to prevent the water from entering the F...

Page 109: ...l may be under pressure may spray out causing injury if the cap is opened suddenly Switch OFF the Engine when refueling Do not use your mobile phone when you are at a Filling station NOTICE The fuel cap for petrol and diesel versions are of the vented type For petrol it is black in colour for diesel it is in grey in colour Use genuine and correct cap for replacement To remove the fuel filler cap t...

Page 110: ...the engine idle for about 5 min in neutral gear so that the Transaxle is warmed up 2 Clean the oil level plug drain plug and surrounding area 3 Place a container under the transaxle to collect the oil 4 Remove the oil level plug 5 Remove the drain plug and let the oil drain out fully 6 Refit the drain plug with a new sealing washer Tighten the oil drain plug and fill new recommended oil through th...

Page 111: ...t release the clutch suddenly BRAKES Dual circuit diagonal split hydraulic brakes through tandem master cylinder have been provided The front brakes are disc brakes with floating type calipers while the rear brakes are drum brakes with automatic adjustment No adjustments are required for front rear brakes The parking brake is a mechanical lever type console mounted cable operated acting on rear wh...

Page 112: ...neffective In order to stop the vehicle effectively the driver will have to apply a much higher force on the brake pedal roughly 5 times the normal effort CAUTION Neverdrivethevehicleinengineswitched OFF condition Brake Fluid Check the level of brake fluid in the brake fluid container It should be between the MIN and MAX marks If not then add brake fluid Clean the area surrounding the cap before o...

Page 113: ... or run out of the reservoir during the above operation This may induce air into the system Severe damage could occur to the power steering pump due to dry running Running without sufficient oil and due to severe cavitation on account of air entry due to low oil level This could lead to loss of power assistance damage and failure of the power steering system Do not start the engine without oil in ...

Page 114: ...n of baking soda It will bubble up and turn brown When this stops wash it off with plain water Dry off the battery with a cloth or paper towel Coat the terminal with petroleum jelly to prevent future corrosion Use a proper wrench to loosen and remove cables from the terminals Always disconnect the negative ve cable first and reconnect it last Clean the battery terminals with a terminal cleaning to...

Page 115: ...dwhichcancauseinjuryandseveredamage Wear rubber gloves to avoid risk of contact To lessen the risk of injury wear eye protection when working near any battery Make sure that the battery providing the jump start has the same voltage as the battery in your car 12 V Its capacity must be approximately the same as the original battery capacity Thevoltageandcapacityaregivenonthebatteries Do not disconne...

Page 116: ... Oxidation Catalytic Converter The two way Catalytic Converter has coating of precious metals which enables conversion of pollutants Oxidation Catalytic Converter Diesel CR 4 Two numbers of Oxidation catalytic converters are fitted on your car to reduce exhaust pollution The two way catalytic converters are having coating of precious metals which enables conversion of pollution The Oxidation catal...

Page 117: ...s correctly during the warm up phase of the engine On a car with a catalytic converter the fuel tank filler neck is of reduced diameter compatible with standard unleaded petrol supply nozzle NOTICE Even one time use of leaded petrol may cause permanent damage to the catalytic converter Hence use unleaded petrol of recommended specifications only Care Maintenance Avoid Use Unleaded Petrol only sinc...

Page 118: ... for a while one minute after starting the engine and before stopping the engine to ensure adequate lubricating oil supply to the turbocharger Turbocharger Connections All turbocharger connections must be leak proof Check air inlet air outlet exhaust gas inlet and exhaust outlet connections as well as oil inlet and outlet connections to theturbochargerandtightentheconnectionswhererequired Proper m...

Page 119: ...g compressed air through its fins Maintenance recommendations a Check the boost pressure pipe for its proper fitment damage etc b Specified engine and the oil filter should be used and should be changed regularly in accordance with Service Schedule c Check oil feed pipes return pipes air intake and exhaust piping for leakages and restrictions d Check the engine breathing system and oil separator e...

Page 120: ...t of exhaust gas is mixed with intake air in part load and part throttle conditions This helps in reducing harmful emissions In addition to EGR System your car is also fitted with diesel oxydation catalytic convertor to reduce exhaust pollution NOTICE Use diesel fuel of recommended specifications Use of any other diesel fuel can increase the pollutants WARNING Avoid breathing exhaust gases This co...

Page 121: ...gap is more than 1 2 mm 6 Fix the spark plug and tighten it to the torque of 25 Nm dry 7 Fit the spark plug cable until a click sound is heard Repeat the procedure for the other spark plugs NOTICE Tighten the spark plug carefully Overtightening can damage the threads in the cylinder head A loose spark plug or loose spark plug cable can affect combustion and cause damage to engine and catalytic con...

Page 122: ...ind the rear wheels and in front of the front wheels Remove the wheel rim cover if fitted which is snap fitted Loosen the wheel pins of the wheel to be changed slightly Keep the spare wheel to be fitted nearby Jack up the car by placing the jack at the appropriate location Remove the wheel pins and the wheel Fit the new wheel and tighten the wheel pins Lower the jack and tighten the wheel pins to ...

Page 123: ...ent checked regularly as per recommendation In case uneven tyre wear is observed the vehicle s wheel alignment should be checked as soon as possible Wheel Balancing Wheels are balanced at the factory They have to be rebalanced as per recommendations The wheels should be checked for balance if a tyre or tube is repaired Wheneveratyreorwheelrimischanged thetyreneedstobebalanced 1 Permissible imbalan...

Page 124: ...d have your own tyre pressure gauge and use it at all times This makes it easier for you to tell if pressure loss is caused by a tyre problem and not by variation between gauges Keeping the tyres properly inflated gives you the best combination of riding comfort handling and tyre life Over inflation of tyres makes the car ride bumpy and harsh Tyres are more prone to uneven wear and damage from roa...

Page 125: ...find either of these conditions Cuts splits or cracks in the side of the tyre Replace the tyre if you notice this on the fabric or cord Excessive tread wear or non uniform tyre wear Tyre Rotation To help increase tyre life and distribute wear more evenly you should have tyres rotated at specified intervals or earlier depending on the operation of car and tyre wear pattern The illustration shows ho...

Page 126: ... the tyre is refitted in the original location on the wheel rim Check the balance weight prior to the removal of the tyre If found loose mark its location on the rim refit properly Balance the wheel after every dismantling and assembly of tyre on the wheel rim While fitting wheels on the car ensure that wheel pins are free from dust scratches dirt dents etc Ensure the tube being replaced has the c...

Page 127: ... with a fuse of same rating and type Push the fuse firmly into the holder Check that all other fuses are firmly in position fix the cover back in position Spare fuses are provided in the fuse box in the cabin If the replaced fuse of the correct rating burns out in short time there is probably a serious electrical problem in your car Get the car attended to at the nearestAuthorised Service outlet I...

Page 128: ...MPS 10A 9 MUSIC SYSTEM CHIME KEY IN 5A 10 A C CONTROLS 10A 11 HEAD LAMP LOW BEAM RELAY 15A 12 HEAD LAMP HIGH BEAM RELAY 15A 13 WASH WIPERS 25A 14 INSTRUMENT CLUSTER FUEL CUT OFF 10A 15 REVERSE LAMP CLOCK CIG LIGHTER 20A 16 POWER PLUG 10A 17 MUSIC SYSTEM CLOCK 15A 18 ROOF ENGINE LOAD AREA LAMP 5A 19 HEATED REAR WINDOW 25A 20 C D L IMMOBILIZER 30A 21 STOP LAMP 10A 22 VENTILATION MOTOR 30A 1 FUSE BOX...

Page 129: ...127 MAINTENANCE CAR CARE FUSES RELAYS 4 FUSE BOX UNDER CO DRIVER SEAT 3 MAXI FUSE BOX NEAR BATTERY 2 FUSE BOX NEAR FIRE WALL TCIC 2 FUSE BOX NEAR FIRE WALL MPFI 2 FUSE BOX NEAR FIRE WALL CR 4 ...

Page 130: ... adjustment should be always carried out at the authorised service outlets with the help of screen Head Lamp Bulb Replacement Switch OFF the head lamps ensure that the bulb is not hot Open the bonnet and remove the lamp connector from the head lamp bulb Remove rubber cap Unlock the locking clip and take out the bulb from the holder This should be done carefully otherwise it may lead to breakage of...

Page 131: ...amp bulb handle it by gripping the cap Protect the glass from contact with your skin or hard object If you touch the glass clean it with spirit a clean cloth After replacement of the bulb in any emergency get the head lamp adjustment done at an TATA MOTORS Authorised Service outlet at the earliest CAUTION Halogen head lamp bulbs get very hot when illuminated Oil perspiration or a scratch on the gl...

Page 132: ...ps and scratches that could allow corrosion to start Apply touch up paint where necessary Polishes Polishes and cleaners can restore shine to the painted surface that has oxidised and become dull They normally contain mild abrasives and solvents that remove the top layer of the finish coat Polish your car if the finish does not regain its original shine after using wax Cleaning of Carpets Vacuum c...

Page 133: ...g protective wax Clean and protect the shiny metal parts using commercially available special compounds Sprinkle talcum powder on the rubber windscreen wiper and rear window wiper blades and lift them off the glass Slightly open the windows Cover the car with a cloth or perforated plastic sheet Do not use sheets of imperforated plastic as they do not allow moisture on the car body to evaporate Inf...

Page 134: ...elerate corrosion 2 Inspect mud liners for damages 3 Keep all drain holes clear from clogging PROPER PARKING Always park your car in shade to protect it from harsh sunlight or in a well ventilated garage so that there is no dampness on any part of the car WASHING YOUR CAR Follow these tips while washing your car HAND WASH 1 Always wash your car in shade and when the surface is at room temperature ...

Page 135: ...r while wiping your car 3 Always keep your car parked in a well ventilated shade Exposure to heat with entrapped moisture promotes corrosion 4 Avoid driving on gravel roads as the possibility of paint chip off due to the impact of stones is high If you are driving on freshly tarred road check immediately afterwards for any stains clean them 5 External contamination in the form of sap or industrial...

Page 136: ...134 MAINTENANCE CAR CARE ...

Page 137: ...135 EMERGENCY SERVICE TIPS EMERGENCY SERVICE TIPS Engine Clutch Transaxle Brakes Steering System Electrical Suspension ...

Page 138: ...not start Check leakages correct Engine stop solenoid fuse blown Replace the fuse 3 Check Engine MIL lamp Some fault are detected by the Get the vehicle checked and continue to glow even after ECU controlled system rectified at Authorised w shop start 4 Engine overheats Coolant level low coolant leakages Check and correct leakages Top up coolant Hose collapsed torn Get the hose replaced Low engine...

Page 139: ...ogged air filter Clean Replace the element Clutch slipping out of adjustment Get it rectified Brakes grabbing Get it rectified 7 Does not accelerate Accelerator cable broken Get cable replaced Fuel filter choked Replace 8 Belt squeal Loose belt Get belt tension adjusted Belt glazed Get belt replaced 9 Low engine oil pressure Pressure transducer faulty Do not run the engine indicator ON when engine...

Page 140: ...solenoid fuse blown Replace the fuse Inertia Switch tripped off Reset Inertia switch 3 Engine overheats Coolant level low coolant leakages Check and correct leakages Top up coolant Hose collapsed torn Get the hose replaced Low engine oil level Add oil Cap not sealing properly Fit the auxiliary water tank cap correctly A C condenser fan not working Get defect rectified Brakes binding Get defect rec...

Page 141: ...t Clogged air filter Clean Replace the element Clutch slipping out of adjustment Get it rectified Brakes grabbing Get it rectified 7 Does not accelerate Accelerator cable broken Get cable replaced Fuel filter choked Replace 8 Belt squeal Loose belt Get belt tension adjusted Belt glazed Get belt replaced 9 Low engine oil pressure Pressure transducer faulty Do not run the engine indicator ON when en...

Page 142: ...ak or damaged detent springs Replace Worn bearings on input shaft or Replace layshaft Worn dog teeth on sleeve and gear Replace sleeve and gear 2 Hard shifting Inadequate lubricant Replenish Inadequate clutch pedal travel Adjust Distorted or broken clutch disc Replace Damaged clutch pressure plate Replace clutch cover disc Worn synchrocones Replace Worn dog teeth on sleeve or gear Replace sleeve o...

Page 143: ...eaking Worn brake lining Get the liners replaced Defective worn parts Get them replaced 2 Brake pulling to one side Oil on the brake lining Clean the brake lining One side shoe pad worn Get the shoe pad replaced Loose brake anchor plate Tighten the bolts One side brake pipe clogged Get the brake line cleaned Defective tandem master cylinder Rectify Replace tandem master cylinder 3 Brake Squeal Def...

Page 144: ...attachment loose Get it tightened ELECTRICAL 1 Battery charge engine oil Battery terminal loose or Check connections pressure lamp in cluster not disconnected operating when key is in IGN Battery completely dead Get the battery properly position Bulb fused connected Fuse blown Get the battery charged Loose open connections Get the alternator charging circuit checked Get the bulb checked 2 Non func...

Page 145: ...or tyre Defective tyre Replace tyre Hub play not proper Adjust hub play Brake grabbing Check and rectify Excessive braking Modify driving habit 2 Abnormal noise from front end Worn sticky or loose tie rod ends Replace tie rod end suspen lower ball joints tie rod in side sion arm tie rod or drive shaft ball joints or drive shaft joints joints Warning noise for pad wear Replace pad Damaged struts or...

Page 146: ...E TAKEN Poorly lubricated or worn strut Lubricate or replace strut bearings bearings Excessive hub play Adjust Loose caliper housing bolts Check tighten 3 Ride too soft bumpy Faulty struts Replace strut 4 Suspension bottoms Over loaded Check loading Faulty struts Replace struts ...

Page 147: ...145 IMPORTANT INFORMATION IMPORTANT INFORMATION Chassis Aggregate Numbers Fuel Coolants Lubricants Technical Specifications Service Schedule Car Record Sheet ...

Page 148: ...146 IMPORTANT INFORMATION CHASSIS AGGREGATE NUMBERING Chassis Number Plate Chassis Number on B pillar Engine Number CR 4 Engine Number TCIC Engine Number MPFI Transaxle Number ...

Page 149: ...d it is mandatory to use Diesel fuel with sulphur contents as given above Use of any other diesel fuel can increase the pollutants At very low temperature fluidity of diesel may become insufficient due to paraffin separation It is therefore necessary to mix supplementary fuel with summer or winter grade diesel The supplementary fuel to be used is kerosene or aviation turbine fuel Ratio for mixing ...

Page 150: ...Oil Recommended grade of engine oil conforming toAPI CF4 specification and range of ambient temperature at which these can be used are given in the table below Ambient temp Engine oil grade in deg C 10 deg above SAE 15W 40 or SAE 15W 50 Below 10 deg SAE 5W 20 or SAE 5w 30 Lubricants Petrol Engine oil Recommended grade of engine oil conforming to API SF CC specification and range of ambient tempera...

Page 151: ...the coolant chokes up passages in the radiator cylinder head and cylinder block thereby causing insufficient cooling of engine To prevent rust formation and freezing of coolant inside the passages of radiator cylinder block and cylinder head use only branded premixed engine coolant ...

Page 152: ...E OIL PETROL CASTROL Castrol GTX 20 W 40 4 5 Litres HPCL HP ESMO 20 W 40 COOLANT SUNSTAR Golden Cruiser 1400 M ANCHEMCO Frostox SFD 12 6 0 Litres HPCL HP Thanda Raja P TRANSMISSION OIL HPCL Gear Oil EP 80 3 3Litres CASTROL Castrol Extreme Pressure 80 EP STEERING OIL HPCL HPATF DEX III 1 2 Litres CASTROL CASTROL TQDEXIII EXXON EXXON MultipurposeATF BRAKE FLUID HPCL Super Duty Brake Fluid DOT 4 0 27...

Page 153: ...que 135 Nm at 2500 rpm TCIC BS III 140 Nm at 1800 3000 rpm CR 4 BS IV Compression 21 1 TCIC BS III ratio 18 5 1 CR 4 BS IV Firing order 1 3 4 2 1 ENGINE PETROL Model Tata 475 SI 72 MPFI 1 2L BS IV Type Water cooled Multi Point Fuel Injection Petrol Engine No of cylinders 4 inline Bore Stroke 75mm x 67 5mm 1 2L BS IV Capacity 1193 cc 1 2L BS IV Max engine 65 PS at 5000 rpm 1 2L BS IV output as per ...

Page 154: ...everse inline with interlock to prevent accidental engagement from 5th to reverse 4 REARAXLE Non driven axle Independently suspended 5 SUSPENSION Front Independent Lower wishbone McPherson Strut type Rear Independent 3 link Mc Pherson strut type Antiroll bar At front rear 6 STEERING Standard Hydraulic Power assisted Rack Pinion Steering Gear with collapsible steering column Steering Wheel 380 mm d...

Page 155: ... TCIC CR 4 12V DIN 44 MPFI Alternator 13 5V 90A CR 4 MPFI 12V 90A TCIC 12 PERFORMANCE kmph Max speed at 165 TCIC rated GVW 155 CR 4 140 MPFI 13 MAIN CHASSIS DIMENSIONS AS PER ISO 612 IN MM Wheel base 2450 Track front 1380 Track rear 1360 Front Overhang 800 RearOverhang 738 Overall length 3988 Max Width Over body 1620 Over outer rear view mirrors in folded condition 1745 Overall height unladen 1540...

Page 156: ...er ISO 1176 with 1090 TCIC 1095 TCIC 1095 TCIC spare wheel tools 1105 CR 1110 CR 1110 CR 1510 MPFI 1510 MPFI 1510 MPFI Gross Vehicle Weight 1515 TCIC 1515 TCIC 1515 TCIC 1540 CR 1540 CR 1540 MPFI 445 MPFI 440 MPFI 440 MPFI Payload 425 TCIC 420 TCIC 420 TCIC 435 CR 430 CR 430 MPFI 15 PASSENGER CAPACITY 2 front 3 rear 16 LUGGAGE SPACE Net inside loading space 380 Litres ...

Page 157: ...ice At 10000 10500 km OR 12 months whichever is eariler 4th free service At 20000 20500 km OR 24 months whichever is eariler All services other than free services are chargeable Servicing of the car can be done at any TATA MOTORS Authorised Dealer Workshop TATAMOTORS Authorised Service Centre TASC or TATA MOTORS Authorised Service Point TASP The details of their locations are given in this manual ...

Page 158: ...er Steering Oil If fitted 4 Check Fuel Lines for Leakages 10 000 5 Check Rubber Boots Bushes for damage 30 000 DIESEL MPFI CR 4 ENGINE 1 Clean air filter element more frequently for vehicle operating as TAXI 10 000 2 Change engine oil and Oil filter Or 12 Months whichever is earlier 10 000 3 Change fuel filter MPFI 10 000 Clean the bowl replace the fuel tank side fuel filter element DIESEL 10 000 ...

Page 159: ...20 000 BRAKES 1 Check front brake pads rear brake linings Replace if necessary 20 000 2 Repalce brake fluid or 2 years whichever is earlier Check 40 000 brake system components for Leakages WHEELS TYRES 1 Rotate tyres 20 000 FRONT REAR SUSPENSION 1 Check Adjust Wheel alignment 20 000 STEERING 1 Replace power steering oil 80 000 ELECTRICAL 1 Check specific gravity of battery electrolyte OR Every 6 ...

Page 160: ...Km h Kilometer per hour LH Left Hand Max Maximum MD Main Dealer Min Minimum mkg Meter per Kilogram mm Millimeter Mtg Mounting No Number PCBU Passenger Car Business Unit PDI Pre delivery Inspection PSI Pounds per Square Inch PUC Pollution Under Control RAW Rear Axle Weight RCSM Regional Customer Support Manager RH Right Hand RM Regional Manager RPM Revolution Per Minute Sec Seconds Sq cm Square Cen...

Page 161: ...159 IMPORTANT INFORMATION CAR RECORD SHEET Fuel filled Fuel consumption Remarks Complaints km reading Date ...

Page 162: ...amp 1 20 000 1 30 000 1 40 000 1 50 000 1 60 000 1 70 000 1 80 000 1 90 000 2 00 000 Recommended Date Odometer Repair Servicing Service reading Order Dealer s km No Signature At km Stamp PDI Free Labour 1 000 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 90 000 1 00 000 1 10 000 Labour free material chargeable Change engine oil and oil filter ...

Page 163: ...161 IMPORTANT INFORMATION RECORD OF WARRANTY REPAIR PERFORMED Repair Order No Particulars of Repair Servicing Dealer s Signature Stamp Odometer reading km Date ...

Page 164: ...162 IMPORTANT INFORMATION RECORD OF WARRANTYREPAIR PERFORMED Repair Order No Particulars of Repair Servicing Dealer s Signature Stamp Odometer reading km Date ...

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