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III-10
MACHINE CONFIGURATION
DRIVE SYSTEM
DISASSEMBLY AND ASSEMBLY
Removing the Engine
1. Disconnect the negative battery cable from the
battery.
2. Remove the canopy.
“Removing the Canopy”
3. Remove the floor frame.
“Removing the Floor Frame”
4. Disconnect the electrical wiring from the air
cleaner. Next, remove the bracket (1) together
with the air cleaner.
5. Remove the radiator.
“Removing the Radiator”
6. Disconnect the coolant drain hose (2).
7. Remove the hydraulic pump.
“Removing the Hydraulic Pump”
8. Remove the valves (3) and the filter (4).
9. Remove the fuel inlet pipe (5).
10. Disconnect the fuel hoses (6).
11. Disconnect the battery cable (7) and all the con-
nections on the engine side of the electric wir-
ings (8).
• Attach identification labels to individual wir-
ings.
• Disconnect the wirings from the clamp and
the band.
12. Disconnect the engine ground cable (9).
13. Remove the bracket (10) and accelerator wire
(11) from the engine.
14. Remove the bolts (12) and then the cushion rub-
bers.
Bolt: 256N·m; Apply thread-locking com-
pound.
15. Suspend the engine temporarily, and remove the
engine.
Engine: 340 kg
Installing the Engine
Follow the same procedure as for removal in the
reverse order.
T7C105
5
3
1
3
4
T7C106
6
11
2
6
10
8
T7C107
7
8
8
T7C108
9
12
12
Summary of Contents for TL150
Page 1: ...TL150 Track Loader BOOK No CT7E901 WORKSHOP MANUAL Serial No 21500004...
Page 4: ...0 4...
Page 5: ...I 1 I GENERAL...
Page 18: ...I 14 GENERAL...
Page 19: ...II 1 II SPECIFICATIONS...
Page 44: ...III 1 III MACHINE CONFIGURATION...
Page 94: ...III 51 MACHINE CONFIGURATION ELECTRICAL SYSTEM ELECTRICAL SYSTEM ELECTRICAL WIRING DIAGRAM...
Page 122: ...III 79...
Page 146: ...MACHINE CONFIGURATION III 103...
Page 147: ...IV 1 IV HYDRAULIC UNITS...
Page 152: ...IV 6 HYDRAULIC UNITS HST PUMP 1 Plug 2 Plug 3 Plug 4 Screw 5 Seal Nut 6 Plug Pump Assembly 4 4...
Page 189: ...IV 43 HYDRAULIC UNITS GEAR PUMP INSPECTION AND ADJUSTMENT IV 36 38 TROUBLESHOOTING IV 39...
Page 230: ...IV 84 HYDRAULIC UNITS PILOT VALVE INSPECTION AND ADJUSTMENT IV 79 TROUBLESHOOTING IV 80...
Page 261: ...IV 115 HYDRAULIC UNITS TRAVEL MOTOR DISASSEMBLY AND ASSEMBLY Special tools...
Page 263: ...IV 117 HYDRAULIC UNITS TRAVEL MOTOR...
Page 282: ...IV 136 HYDRAULIC UNITS TRAVEL MOTOR...
Page 283: ...V 1 V TROUBLESHOOTING...