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TA HORIZONS PRO EXTRA V2 ULTRALIGHT V2 Series, Assembly & Instruction Manual

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TA HORIZONS PRO EXTRA V2 ULTRALIGHT V2 Series Assembly & Instruction Manual Download Page 18

The Build 

Please Note: Few pictures shown below are of different plane and for reference purpose only. 

73. Install the wheel over the shaft, make sure it is spinning freely, after 
this slide in the wheel stopper. Put a small drop of HV CA over the shaft 
and wheel stopper joint.

74. Glue the wheel pants on wheel stopper using the HV CA.

75. Locate the landing gear cover, glue it over the CF Undercarriage.

76. Truss braces on the under side of the Wing can be installed next, 
locate the above parts for the next process. 

77. Install one on each side as shown, make sure they are fully 
engaged into their respective slots.

78. Again, all the wing and fuselage trussing is done using the 1mm 
rod, Cut length of 330mm X 4 from the supplied 1000mm rods for the 
next process. 

73

75

77

74

76

78

GLUE HERE

1 X 330mm Rods

Page 18 

Summary of Contents for PRO EXTRA V2 ULTRALIGHT V2 Series

Page 1: ...ANUAL Technical Data Wingspan 34 Length 35 AUW 160 190g Depends upon the setup used Setup Recommendations Not Included Motor 18 22G 1800 2300KV Outrunner ESC 12 16 amp Servos 3 X 9gms each Propeller 8...

Page 2: ...ing this user assembled product the user accepts all the resulting liabilities In no event shall TA Horizons liability exceed the original purchase price of the kit The user is advised to comply with...

Page 3: ...irframe or hardware items are missing contact TA Horizons before starting your build Flat 3X1mm 660mm L Front wing spar Flat 3X1mm 325mm L Elevator spar Flat 3X0 5mm 190mm L Ailerons renf X 2 Flat 3X0...

Page 4: ...200mm 200mm 200mm 200mm 155mm 200mm 150mm 200mm 330mm 200mm 330mm 2 0 0 m m 1 6 5 m m 65mm 80mm 2 0 0 m m 1 3 5 m m 2 0 0 m m 1 3 5 m m 200mm 145mm 200mm 150mm 200m m 145m m 2 0 0 m m 1 0 0 m m Red co...

Page 5: ...AL REQUIRED Heat Gun Tape Measure and Ruler Black Sewing Thread High Viscosity CA CA Spray Activator Hobby Knife w new Blade Needle Nose Pliers Wire Cutters Low Temp Hot Glue Gun Scissors Small Philli...

Page 6: ...er the hinge line show in the next picture 3 layer over the hinge line otherwise if put directly over foam you might end up melting EPP It is very important to put glue on card first and then spreadin...

Page 7: ...hown above 9 Make sure to lay down the wing on the flat surface while glueing the CF stripe 10 Turn back the wing to glue down the reinforcement rods if needed use a scissor or a ball point pen to loo...

Page 8: ...ot use HV CA use spray activator to cure it 15 Here are both Leading edge stripe 3X1mm and rear wing reinforcement 1mm rod glued to the wing 16 Locate the 3X0 5mm 190mm L CF Stripe for aileron reinfor...

Page 9: ...e the indicated part of the rod we will later glue the complete rod along with the control horns 22 Here is the complete wing reinforced using the carbon stipes and rods Make sure everything is flushe...

Page 10: ...Activator Kicker to the mating surface of the wing s leading edge 28 Using a straight edge and the indicated cutout as a guide for alignment bring the two pieces together Make sure also that both pie...

Page 11: ...the supplied 1000mm rod or from any excess remaining rod from the previous steps 33 Apply a thin CA don t forget to use a nonstick paper or something similar 34 Make sure they are flush Spray the area...

Page 12: ...s remaining rod from the previous steps 40 The horizontal piece of the fuselage also uses the 1mm carbon fiber rod spanning the entire length from the rear wing spar to the horizontal stab spar cut th...

Page 13: ...equired length from the supplied 1000mm rod or from any excess remaining rod from the previous steps 45 Use a thin CA and kicker to glue it 46 Here is the complete bottom view of horizontal airplane s...

Page 14: ...t the rod 50 Once the rod is split locate the opposite end of the rod insert it into a pre cut slit like shown above 51 Once happy with the location and flatness of everything glue the ends and center...

Page 15: ...this will stick out approx 1 2inch beyond the end of the tail of this piece shown in the above picture 57 We can now began the vertical fuselage installation use the blade to separate both the parts 5...

Page 16: ...nd adjust for squareness Use a spray activator to cure it 63 Locate the above parts for the undercarriage assembly 64 Glue the center rim over the supplied black EPP wheels with center hole aligned us...

Page 17: ...red area with the precut slot in the EPP 69 Install the undercarriage that we have prepared like shown in the above image Both wings are having different positioning of UC slots with 3mm difference 7...

Page 18: ...eel stopper using the HV CA 75 Locate the landing gear cover glue it over the CF Undercarriage 76 Truss braces on the under side of the Wing can be installed next locate the above parts for the next p...

Page 19: ...making sure the wing is flat 81 The last ends of the two pieces should engage into the slots just behind the undercarriage 82 Route them thru the slits in the truss brace They will fit down into the s...

Page 20: ...le sections 87 Start by cutting the supplied 1000mm 1mm rods into sizes shown on the page 4 of exploded view Start installing them from the back 88 Carbon rod needs to sit couple of mm into the pre cu...

Page 21: ...er the stock plastic servo arms using the small screw Wrap with thread for more strength if desired 95 Here are all servo arm extenders are installed over the stock servo arms 96 Locate the control ho...

Page 22: ...er Make sure the hole of the horn is over the center of the hinge line 99 Glue the elevator horn shown in the image in the precut control horn slot using HV CA Make sure it sits right to the bottom of...

Page 23: ...control links over the aileron control horn as shown above 106 With the servo centered Install the dual servo arm over it check the orientation shown in the above image 107 Use the assembly jig to cen...

Page 24: ...age Make sure you have the servo centered before moving further with the setup check the orientation shown in the above image 112 Screw the 1 2mm dia control links over the both elevator control horn...

Page 25: ...th all the guides in place 118 Dry fit the top part of the fuselage trim any slots if needed 119 Once the aileron and elevator linkages are set up use the same process as gluing the bottom of the fuse...

Page 26: ...r underneath when gluing with thin CA 123 Shown above is the reinforced rudder ready for glueing please refer to page 4 of Exploded view for more info on rod cut length 124 Glue the rudder using the H...

Page 27: ...ssary to clean a little glue out of the slot where the fuselage pieces meet up 129 Use a thin cyno and activator to glue it 130 Install the 130mm long piece as was just done with the rear piece 131 Cu...

Page 28: ...uides in place Use the same process like we did in previous linkage setups 135 Shown above is the motor mount glued making sure everything is flush and lined up correctly After that Install the motor...

Page 29: ...needed Once happy with the fit use either thin CA or HV CA to attach the piece 142 Test fit it into the slots on the rudder Sometimes a little trimming is needed Once happy with the fit use either thi...

Page 30: ...surface linkages rod ends etc all move freely over the entire range including range end points Failure to do so will result in damage to either the servos or mechanical components CENTER OF GRAVITY C...

Page 31: ...rill to you that we experience in this hobby The motive of this project is to spread the outcome of my love for teaching and share my knowledge and experience with every enthusiast out there Please fe...

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