System Equine Rockwood Stall Series, Assembly And Installation Instructions Manual

Page: 7 / 9

Standard Stall Instructions 2011 - Page 7
STALL DOOR ASSEMBLY
S
YSTEM
T
IP
Only put screws on the front or outside of the stall door.
STEP 1
cut 10 pieces of 2” x 6” lumber to a length of 50 1/2”.
STEP 2
Lay out door components as shown in Fig. 2, on a flat surface.
STEP 3
Insert the rubber grommets into the rod holes on the top and bottom
grill channels as shown in Detail D on page 5.
STEP 4
Door Header Assembly
Locate the door top channel and the door top grill channel and one
piece of 2” x 6” lumber cut to 50 1/2”. Place the lumber evenly
between the two channels and fasten securely in place. IMPoRTANT:
be sure the 3/4” punched holes for the trolley assembly line up.
STEP 5
Next take a drill with a 9/16” wood drill bit and drill straight through the
wood of the door header using the 3/4” punched holes as a guide. If
your drill bit is not long enough to drill all the way through, flip the
header over and drill from the other side.
STEP 6
To pre-assemble the of door side U-channels see Fig. 2 below. Install
door insert as shown inserting screws and tighten. Installation should
allow 5 1/2" from top of door insert to top of door side U-channel.
STEP 7
Lay out door components as shown in Fig. 2, on a flat
surface.
STEP 8
At this time turn to pages 4 & 8 for the installation of
the door trolley assembly and door latch. completing
these steps at this time will make it much easier.
STEP 9
Position and secure in place the two pre-assembled
door side U-channels on either side of the door
header.
STEP 10
Place the bottom grill channel evenly on a piece of 2”
x 6” x 50 1/2” lumber. Then position it between the
door side U-channels tight to the inserts.
STEP 11
Now insert the grill bars starting at one side until all
bars are in position. Then secure the bottom grill
channel to the side U-channels with the screws.
STEP 12
Now fill up the rest of the door with the 2” x 6” x 50 1/2”
lumber.
STEP 13
Insert the door bottom channel over the last piece of
lumber and flush with the bottom of the door side
U-channels. Insert and tighten screws.
STEP 13
Make sure the door is square (see Tip on page 3) and
the door top & bottom channels butt against the door
side U-channels. Insert and tighten all the screws
down the length of both door side U-channels. Note:
only put screws in front or outside face of door.
Screws placed on back or inside of door may interfere
with the door operation.
Door Bottom
Channel
Door side
U-channel
Door side
U-channel
Door Top
Grill Channel
Door
Insert
Door
Insert
Door Top
Channel
3/4" Holes punched for
door trolley assembly
5 1/2" 5 1/2"
Door
Bottom Grill
Channel
Rubber
Grommets
installed
Rubber Grommets installed into Grill Channel
Door Grill Bars
Fig. 2