System Equine Rockwood Stall Series, Assembly And Installation Instructions Manual

Page: 8 / 9

Standard Stall Instructions 2011 - Page 8
FULL GRILLED STALL DOOR ASSEMBLY
S
YSTEM
T
IP
Only put screws on the front or outside of the stall door.
STEP 1
cut two pieces of dressed 2” x 6” and one piece of dressed 2” x 8” lumber to
a length of 50 1/2”.
STEP 2
Insert the rubber grommets into the rod holes of all for grill channels.
STEP 3
Lay out all door components as shown in Fig. 3, on a flat surface.
STEP 4
Door Header Assembly
Take door top channel and the door top grill channel (3 1/2” bar spacing) and
one piece of the dressed 2” x 6” board cut to 50 1/2” long. Place the channels
evenly on the board and fasten securely in place. Repeat these steps for the
bottom door channel and bottom door grill channel (2” bar spacing)
STEP 5
center Grill Assembly:
Take the dressed 2” x 8”x 50 1/2” long board with the remaining top grill channel
(3 1/2” bar spacing) and the bottom grill channel (2” bar spacing) Place the
channels evenly on the board and fasten securely in place.
STEP 6
Door Side Insert Pre-assembly:
See Fig. 1 below. Install door insert as shown inserting screws and tighten.
Installation should allow 5 1/2” from top of door insert to top of door side
U-channel.
STEP 7
Lay out door components as shown in Fig. 3, on a flat surface.
STEP 8
Position and secure in place the two preassembled door side U-channels on
either side of the door header.
STEP 9
Place a center grill assembly in the approximate center of the door between the
door side U-channels.
STEP 10
Now insert the grill bars starting at one side until all bars are in position. Then
secure the center grill assembly to the side U-channels with the screws.
STEP 11
Now place the remaining bars in the bottom section of the door and slide the
bottom door grill assembly up in to the side U-channels be sure it is flush with
bottom of the side U-channels then secure in place.
STEP 12
Make sure the door is square and the door top & bottom
channels butt against the door side U-channels. Insert and
tighten all the screws down the length of both door side
U-channels. Note: only put screws in front or outside face of
door. Screws placed on back or inside of door may interfere
with the door operation.
NoTE: oNLY A SLIDE LATcH cAN bE
USED WITH THIS DooR.
Door Bottom
Channel
Door side
U-channel
Door side
U-channel
Door Top
Grill Channel
(3 1/2" bar spacing)
Door
Insert
Door
Insert
Door Top
Channel
2" x 6" x 50 1/2"
dressed size 1 1/2" x 5 1/2"
2" x 6" x 50 1/2"
dressed size 1 1/2" x 5 1/2"
2" x 8" x 50 1/2"
dressed size 1 1/2" x 7 1/2"
5 1/2"
5 1/2" 5 1/2"
5 1/2"
7 1/2" 7 1/2"
Door
Insert
Door
Insert
Door Top
Grill Channel
(3 1/2" bar spacing)
Door
bottom Grill
Channel
(2" bar spacing)
Door
bottom Grill
Channel
(2" bar spacing)
Rubber
Grommets
installed
Rubber
Grommets
installed
Center
Grill
Assembly
Rubber Grommets installed into Grill Channel
Bottom Grill
Assembly
Top Grill
Assembly
Rubber
Grommets
installed
Door Grill Bars (3 1/2" bar spacing)
Door Grill Bars (2" bar spacing)
View of fi nished door
Fig. 3