
maintenance/
troubleshooting
4
15
Synrad
Pulstar p100
operator’s manual
Troubleshooting
Resetting faults
Remote Interlock condition
A remote interlock condition occurs when there is no signal applied to the
Remote Interlock
input.
When this occurs, the
INT
LED changes from green to red, the
Interlock Open
output Closes, the
RDY
LED turns Off, and the
Laser Ready
output Opens. Lasing is halted immediately.
On OEM p100 lasers, a remote interlock condition is not latched. Re-establish the
Remote Interlock
signal input (
INT
LED changes from red to green the
Interlock Open
output Opens, the
RDY
LED turns
yellow, and the
Laser Ready
output Closes) and lasing will begin
immediately
provided the
SHT
indica-
tor is illuminated blue and a PWM Command signal is applied.
Over Temperature fault
An over-temperature fault occurs when thermal limits in the laser are exceeded (the
TMP
LED changes
from green to red, the
Fault Detected
output Closes, the
RDY
LED turns Off, and the
Laser Ready
output
Opens).
To reset an over-temperature fault, lower coolant temperature below 30 °C, allow the laser to cool for a
few minutes, and then cycle DC power to the laser. Once the
TMP
indicator turns green (
Fault Detected
output Opens), the
RDY
lamp illuminates yellow (
Laser Ready
output Closes) and lasing is enabled pro-
vided the
SHT
indicator is illuminated blue.
Note:
Because of the over-temperature latch circuit, the
TMP
indicator remains red (and the
Fault De-
tected
output remains Closed) prior to cycling power even after the laser has cooled sufficiently
to begin operation. If the
TMP
indicator remains red after cycling power, the laser is not suffi-
ciently cooled. Continue to cool the laser for several more minutes and then cycle power.
Under Voltage fault
An under voltage fault occurs when DC input voltage falls below a preset limit of 46.5 VDC. This fault
is indicated by the
RDY
LED flashing 1 blink (the
Laser Ready
output Opens). To reset an under volt-
age fault, first correct the voltage problem and ensure that 48 VDC is measured at the laser’s DC power
terminals under full-load conditions. Next, cycle DC power off and then on again. When the
RDY
LED
illuminates, the
Laser Ready
output Closes, and lasing is enabled provided the
SHT
indicator is illumi-
nated blue.
Warning
serious
personal
injury
On OEM p100 lasers, remote interlock faults as well as No-Strike,
Frequency Limit, and 100% Duty Cycle conditions are
not
latched.
Clearing the fault or error condition re-enables the
RDY
LED and las-
ing will begin
immediately
provided the
SHT
LED is lit and a PWM
Command signal is applied. Because exposure to 10.6 µm CO
2
laser
radiation can inflict severe corneal injuries and seriously burn human
tissue, the OEM or System Integrator must ensure that appropriate
safeguards are in place to prevent unintended lasing.
Summary of Contents for Pulstar P100 Series
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