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swaploader SL-2418 Parts And Operation Manual Download Page 77

SL-2418.MAI

 

4-3 

04/2020

 

HYDRAULIC OIL SPECIFICATION & INTERCHANGE CHART 

 
Select an ISO grade of Premium Anti-Wear Hydraulic Oil that is optimum for your location. 
 

HYDRAULIC OIL SELECTION CHART 

ISO Grade 

Ambient Temperature 

Range 

Viscosity 

F

°C 

SUS @ 100 °F 

32 

-10 to 85 

-23 to 29 

150-170 

46 

10 to 110 

-12 to 43 

195-240 

 
NOTE 1:  Always consult your local hydraulic oil supplier for more information. 
 
NOTE 2:  Use caution when operating at or beyond the recommended temperature extremes. 
 
NOTE 3:  Do not operate the hooklift hoist when hydraulic oil temperature on tank gauge 

exceeds 160 °F (71 °C) as damage to hydraulic components can occur. 

 

ISO Grade 32 

 

ISO Grade 46 

Company Name 

Brand Name & 
Grade 

 

Company 
Name 

Brand Name & Grade 

Castrol (BP) 

Paradene 32AW 

 

Castrol (BP) 

Paradene 46AW 

CITGO 

A/W 32 

 

CITGO 

A/W 46 

Exxon 

Nuto H 32 

 

Exxon 

Nuto H 46 

Mobil 

DTE 24 (DTE 13) 

 

Mobil 

DTE 25 (DTE 15) 

Shell 

Tellus 32 

 

Shell 

Tellus 46 

SUNOCO 

Sun Vis 706 (816 WR) 

 

SUNOCO 

Sun Vis 747 (821 WR) 

 
 

HYDRAULIC FILTER ELEMENT SPECIFICATIONS & INTERCHANGE CHART 

 

 

 

Element Size: 

3.66 

 x 8.6” 

Mounting Thread: 

1-12 UNF 

Filtration Rating: 

10 micron (Nominal) 

Flow Rating: 

25 GPM 

 

 

 

Company 
Name 

Filter Part Number 

 

Company 
Name 

Filter Part Number 

Baldwin 

BT8443 

 

Hydac 

0085MA010P 

Behringer 

BSO92E10N25 

 

LHA 

SPE25-10 

Donaldson 

P550255 

 

Norman 

410 

Fleetguard 

HF6511 

 

PTI 

F4E-040CCB 

Flow Ezy 

FEE30-10L 

 

Purolator 

20201 

FPC 

FPE40-10N 

 

Zinga * 

AE-10L 

 

* Brand of Element supplied from factory on hoist.

 

 

Summary of Contents for SL-2418

Page 1: ...Model SL 2418 Parts and Operations Manual Hoist Serial Number ____________________ ...

Page 2: ......

Page 3: ...50H75 REV A SL 2418 DECAL ASSEMBLY 5 8 1 6 ON DASHBOARD 10 10 OUTER TUBE ASS Y REF 50H65 5 9 10 10 ON VISOR 7 1 8 2 12 2 12 11 3 4 OUTER TUBE ASS Y REF 50H65 ...

Page 4: ......

Page 5: ...ekly Service 50 Operations Monthly Service 200 Operations Yearly Service Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List Replacement Bearing List Mast Lock Safety Latch Inspection Adjustment Instructions Pressure Check Instructions Outer Tube Clamp Inspection and Adjustment Instructions EHV Manual Over Ride Instructions V PARTS LIST Base...

Page 6: ......

Page 7: ...INTRODUCTION ...

Page 8: ......

Page 9: ...bility of personal injury or machine damage Record your SwapLoader Hoist serial number in the appropriate space provided on the title page Your SwapLoader dealer needs this information to give you prompt efficient service when you order parts It pays to rely on an authorized SwapLoader Distributor for your service needs For the location of the Distributor nearest you contact SwapLoader NOTE It is ...

Page 10: ...y SwapLoader U S A Ltd SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form Upon evaluation of the returned parts once w...

Page 11: ...or with the hook to the rear 4 Do not exceed 1 500 Engine RPM when operating the Power Take Off P T O Never leave the P T O in gear while transporting 5 The hoist must be used with containers that properly fit the hook and rear holddowns The container specifications must match the hoist specifications 6 Keep the containers and hoist in good working order DO NOT use if repairs are needed Perform pe...

Page 12: ...is the responsibility of the owner and or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and or Truck Chassis 10 Keep away from overhead power lines Serious injury or death can result from contact with electrical lines Use care when operating hoist near electrical lines to avoid contact 11 Avoid contact with high pressu...

Page 13: ...CIFICATIONS 4 ONE 90P10 HYDRAULIC OIL FLAMMABLE 5 2 90P11 HOIST FALLING 6 ONE 90P13 SAFETY INSTRUCTIONS 7 ONE 90P18 RELIEF VALVE 8 ONE 90P52 PROP DECAL 9 ONE 90P78 HIGH PRESSURE FLUID The following is a list of all the Swaploader Safety Decals and their part numbers Please use when reordering replacement decals 90P07 OPERATIONS SERVICE MANUAL WARNING ...

Page 14: ...INTRODUCTION 1 6 09 2009 90P08 HOIST BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P13 SWAPLOADER SAFETY INSTRUCTIONS 90P18 RELIEF VALVE ...

Page 15: ...INTRODUCTION 1 7 09 2009 90P52 PROP DECAL OPTIONAL 90P78 HIGH PRESSURE FLUID ...

Page 16: ......

Page 17: ...INSTALLATION ...

Page 18: ......

Page 19: ...SwapLoader on a truck chassis will generally follow these steps 1 Install hoist assembly onto truck chassis 2 Mount the hydraulic control valve to the hoist and install the hydraulic plumbing from the control valve to the hydraulic cylinders Then install the control levers in the cab and route the control cables or air lines if you have air shift controls to the hydraulic control value assembly 3 ...

Page 20: ... owner operator to ensure the completed chassis meets or exceeds all federal state and local regulations Also the hoist should not be used to lift and haul any load that exceeds the load rating of any of the individual components of the completed chassis tires axles suspension etc The clear frame dimension indicated in the picture above allows for the overall length of the hoist plus 5 inches for ...

Page 21: ...ntrol valve assembly and the hydraulic tank You should consult the truck chassis supplier for any limitations regarding drilling mount holes in the truck chassis frame rails Typically the holes must be at least 2 from the top of the truck chassis rails Reference figures C D Once the locations of the mount brackets have been determined use the mount brackets as a template for marking the mounting h...

Page 22: ...tepped channels etc Note Prior to any welding consult the truck manufacturer for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be connected as close as possible to the part being welded to avoid the possibility of arching across bearings gears etc Note The hoist mainframe is made from high strength low allo...

Page 23: ...8 INS 2 5 04 2020 52H35 SL 2418 HOIST INSTALLATION KIT ASS Y 19 18 17 HYD CONTROL VALVE REF 6 9 10 5 12 13 3 7 11 14 9 REF 8 15 16 4 8 15 16 HYD TANK REF HYD TANK REF 19 20 21 HYD CONTROL VALVE REF 8 15 16 4 ...

Page 24: ...Drawing No 91H01 The tubing should be supported by the clamp assemblies that are provided in the Loose Parts Box 4 Determine the best location in the cab for the control levers Pt No 20P08 The location should be such that the controls can be easily reached while operating the truck A control lever console Pt No 20P09 is provided to facilitate the mounting of the control levers 5 Assemble and insta...

Page 25: ...SL 2418 INS 2 7 04 2020 90H64 REV A SL 240 2418 MANUAL CONTROL ASS Y 2 SECTION 21 CONTROL JIB 3 HOIST CONTROL 3 4 TYP 6 TYP 5 21 REF HYD TANK REF 1 2 ...

Page 26: ...SL 2418 INS 2 8 04 2020 91H01 SL 2418 16 SEE NOTE 1 2 17 11 1 15 1 12 10 9 7 7 3 4 8 8 6 7 5 7 6 7 14 HYD CONTROL VALVE REF 13 BHD UNION UPPER ADP BHD UNION LOWER ADP BHD TEE RIGHT ADP BHD TEE LEFT ADP ...

Page 27: ...supplied are 84 inches long Your particular mounting may require different length control cables which can be purchased locally or through Swaploader Take proper care when routing the control cables as a good cable path is essential for a proper operating system Keep bends in the cable path to a minimum and be as generous as possible Under no circumstances should any bend be tighter than an 8 radi...

Page 28: ...gh yoke and Terminal Eye holes Install Retaining Ring into groove between Terminal Eye and one side of the Yoke 6 Now with the Cable attached to the valve and control head turn the Flange Sleeve Assemble back onto the Threaded Hub until it is flush with the valve face When turning on the Flange Sleeve Assembly make sure that the control head remains in neutral 7 Thread the 750 16 UNF Jam Nut back ...

Page 29: ... No 91H01 The tubing should be supported by the clamp assemblies that are provided in the Loose Parts Box See Drawing 52H35 4 Determine the best location in the cab for the control handle assembly Pt No 20P72 The location should be such that the controls can be easily reached while operating the truck A control handle console Pt No 51H27 is provided to facilitate the mounting of the control handle...

Page 30: ...SL 2418 INS 2 12 04 2020 90H61 REV B SL 220 222 240 2418 AIR CONTROL ASS Y 2 SECTION 2 2 TYP 3 CONTROL JIB 1 HOIST CONTROL 1 5 5 4 PORT SUPPLY AIR 1 4 18 NPTF 7 6 ...

Page 31: ...SL 2418 INS 2 13 04 2020 ...

Page 32: ...d side or behind the cab if necessary which means longer hoses may be required 2 Drill four 4 holes for 5 8 inch diameter bolts provided in the mount angle of the hydraulic tank two per angle and the frame rails of the truck chassis Mount the hydraulic tank and install the hydraulic filter Install the hydraulic return hose and the hose barb fitting between the filter and the control valve assembly...

Page 33: ...fications 7 8 13T 16 32 D P Hydraulic Pump Rotation L H As provided See Note 2 The hydraulic pump rotation can be reversed to R H by a qualified hydraulic technician or it can be sourced through Swaploader NOTE 1 P T O torque and power requirements are based on the unit operating at main relief pressure Normal operating pressure will be less NOTE 2 P T O output rotation will need to be R H clockwi...

Page 34: ...n pumps for the SL 2418 hoist model MODEL L H Rotation Pump standard R H Rotation Pump special SL 2418 20P24 20P43 HOW TO IDENTIFY PUMP ROTATION To better understand the effects of pump rotation we must consider the path that oil takes through the pump Oil enters the pump through the inlet suction port travels around the outside of the gears and is forced out through the outlet exhaust port Oil en...

Page 35: ...ngth Install the hose on the hose barb fittings at the tank and at the pump and secure with the hose clamps provided NOTE Prior to startup this hose must be filled with oil 4 The pressure hose from the hydraulic pump to the control valve assembly is not supplied with the hoist as it must be made to the proper length This hose must be purchased from a local hydraulic hose assembly supplier per the ...

Page 36: ...SL 2418 INS 2 18 04 2020 90H98 SL 220 222 240 2418 HYD SUB ASS Y PUMP CIRCUIT HYD PUMP REF TANK STRAINER REF 20P07 HYD TANK REF 20P25 HYD CONTROL VALVE REF 3 4 2 1 6 1 5 SUPPLIED BY CUSTOMER ...

Page 37: ...trol levers corresponds to the movement of the cylinders per the figure below 6 Install all safety decals and product decals per Drawing No 50H75 after final installation and painting have been completed The factory prior to shipment of a hoist will install some decals that have a premask layer The premask will need to be removed after painting the hoist It is very important when removing the prem...

Page 38: ...will actually be used with the SwapLoader hoist and verify the following Outside dimensions of the long sills match the guiding rollers on the hoist The front hook dimensions are correct for the hoist The rear hold downs of the container latch into the hold downs on the hoist Check for any interference between the container and any part of the hoist i e Hydraulic tank hydraulic tubing or hose hydr...

Page 39: ...gh 6 7 also see Illustrations Electric Over Hyd Valve SERVICE PARTS SL 2418 ITEM PART QTY DESCRIPTION 1 13P32 2 Hose Assy 60 08 08FJ 08FJ45 2 13P42 2 Hose Assy 30 08 08FJ 08FJ90 3 22P82 1 Solenoid Operated Valve Motor Spool 4 22P83 1 Solenoid Operated Valve Cyl Spool 5 22P84 1 Dump Valve 6 22P88 1 Relief Valve Cartridge 2800 NOTE The figures below do not necessarily depict your hoist and are only ...

Page 40: ... harness from valve into the truck cab Determine the best location in the cab for the control box location and install with mounting screws included The location should be such that the controls can be easily reached while operating the truck ...

Page 41: ...SL 2418 INS 2 23 04 2020 ...

Page 42: ......

Page 43: ... the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the bumper location c...

Page 44: ...s gears etc 2 All welds should be done utilizing a low hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 TOTAL 114 82 REAR BUMPER ASSEMBLY 52H11 1800 NE Broadway Avenue Des Moines Iowa U S A 5...

Page 45: ...cated more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 with factory installed extensions P N 52H13 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the b...

Page 46: ...w hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 TRUCK FRAME REF MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 3 1 52H13 REAR BUMPER EXTENSIONS 58 42 TOTAL 173 24 REAR BUMPER ASS Y w EXTENSIONS 52H11 with 52H13 Extensions 3 1800 NE Bro...

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Page 55: ...ately 5 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weldements Part No 10H74 on fender Position the brackets to avoid any mounting obstacles on hoist and or truck chassis FIG 1 FIG 2 Approximately 5 48 MAX HOIST MAINFRAME REF TRUCK FRAME REF TIRE REF TRUC...

Page 56: ... NOTES Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to the part being welded to avoid the possibility of arcing across bearings gears etc 6 Weld mounting plates Part No 21H37 to fender tubes Part No 21H61 7 Position fender tubes with mount ...

Page 57: ...10 05 09 REAR LIGHT BAR ASSEMBLY 51H68 ...

Page 58: ...late to truck frame See Fig 2 Additional Notes 4 Position stub light bar weldment Part No 51H69 on truck frame Stub light bar weldment should be as high and as far back as possible on the truck frame to avoid interference with the bumper and fenders It may be necessary to modify the stub light bar weldment to avoid interference Drill mounting holes as required and mount using fasteners provided Se...

Page 59: ...side of center plate See Fig 2 using the fasteners provided See Fig 3 9 Route all wire harnesses into the junction box Wire harnesses must enter the junction box through a compression fitting Based on the size of the wire harness choose a compression fitting with an appropriately sized grommet Make wiring connections in junction box with wire harness from truck cab as indicated on wiring diagram S...

Page 60: ...10 05 09 ...

Page 61: ......

Page 62: ......

Page 63: ......

Page 64: ......

Page 65: ...OPERATION ...

Page 66: ......

Page 67: ...AINER 1 Engage the P T O Refer to P T O manual for operation 2 Retract the jib right control lever backward Then tilt the arm backward left control lever backward See Fig A 3 Make sure the work area in front of the container is clear of people and obstacles Move the truck backwards until the hook engages the curved lifting bar of the container NEVER EXTEND THE JIB to reach the proper catching heig...

Page 68: ...rakes of the truck and steer to correctly align the truck with the container Watch the container rails to see that they come to rest centered on the rear rollers Do not extend the jib during lifting 5 When the container is resting on the frame move the jib forward all the way to ensure the container is held in the body locks right control lever forward DUMPING 1 Move the jib forward right control ...

Page 69: ...backwards left control backward When the container touches the ground release the brakes to free the truck for forward movement caused by the container 3 Rotate jib all the way till the container touches the ground Pull away from container and rotate jib back into the transport position WARNING 1 DON T OVER SPEED THE PUMP 1 500 RPM MAXIMUM 2 DON T DUMP ON UNEVEN GROUND ...

Page 70: ...TRUCTIONS RAISING PROP 1 Unload all cargo from the body 2 Raise hoist and stand prop in upright position 3 Lower hoist until rests on top of prop WARNING 1 DO NOT power hoist down onto prop 2 Make sure prop is inserted into retaining pocket on hoist See Figure B 3 DO NOT attempt to use prop to support the hoist with a loaded container Figure B ...

Page 71: ...SL 2418 OPE 3 5 11 98 LOWERING PROP 1 Raise hoist and lower prop until it sets on the prop rest WARNING If the prop is not in perfect working order it must be repaired before using ...

Page 72: ......

Page 73: ...MAINTENANCE ...

Page 74: ......

Page 75: ...n lift cylinders quantity 4 Front pins on rear pivot joint weldment quantity 2 Fittings on rear pivot pins and rollers quantity 4 2 Check all bolts and retighten as required 4 Check adjustments on mast lock safety latch mechanism Refer to the Mast Lock Inspection Adjustment Instructions on page 4 7 of the maintenance section 3 Check adjustments on jib lockout valve Refer to the Jib Lockout Valve I...

Page 76: ...SL 2418 MAI 4 2 04 2020 ...

Page 77: ...mponents can occur ISO Grade 32 ISO Grade 46 Company Name Brand Name Grade Company Name Brand Name Grade Castrol BP Paradene 32AW Castrol BP Paradene 46AW CITGO A W 32 CITGO A W 46 Exxon Nuto H 32 Exxon Nuto H 46 Mobil DTE 24 DTE 13 Mobil DTE 25 DTE 15 Shell Tellus 32 Shell Tellus 46 SUNOCO Sun Vis 706 816 WR SUNOCO Sun Vis 747 821 WR HYDRAULIC FILTER ELEMENT SPECIFICATIONS INTERCHANGE CHART Eleme...

Page 78: ...EPLACEMENT 20P28 HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE 22P46 HYDRAULIC CYLINDER NITRIDED ROD 3 1 2 X 24 Jib 22P50 SEAL KIT HYDRAULIC CYLINDER NITRIDED ROD for 22P46 Serial Numbers E00656 Later 20P34 SEAL KIT HYDRAULIC CYLINDER CHROME ROD for 20P44 Serial Number E00655 Earlier 20P28 HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE 20P24 HYDRAULIC PUMP GEAR 4 46 CID L H ROT 20P43 HYDRAULIC PUMP GEAR 4 46...

Page 79: ...C CONTROL VALVE 2 SECT 20P42 HYDRAULIC RELIEF VALVE CARTRIDGE 2800 PSI 21P28 HYDRAULIC VALVE 2 WAY 21P38 SEAL KIT FOR 21P28 90P71 WEAR PAD 12 Z CHANNEL 00755 3 8 LOCK WASHER 00P14 3 8 16 HEX NUT 00P68 3 8 16 x 1 1 4 FL HD SCREW SST 60H31 CLAMP LINER OUTER TUBE 00P58 3 8 16 x 1 1 2 FL HD SCREW BRASS 60H11 WEAR BLOCK JIB 61H90 WEAR BLOCK SPACER 00P79 3 8 16 x 3 4 FL HD SCREW BRASS ...

Page 80: ...BLY 62H96 BRONZE BEARING QTY 1 PER PIN 51H70 MAIN PIVOT PIN FOR 50H74 PIVOT JOINT SUB ASSEMBLY 23H08 BRONZE BEARING QTY 1 PER PIN 80P09 ROLLER ASSEMBLY FOR 50H74 PIVOT JOINT SUB ASSEMBLY 23H07 BRONZE BEARING QTY 1 PER ROLLER 20P45 or 22P47 HYD CYLINDER 5 1 2 x 39 Lift Dump 22P14 CYLINDER BEARINGS CONTACT SWAPLOADER ...

Page 81: ...time when an adjustment may be required Prior to making any adjustments SwapLoader recommends that you begin with inspecting all mast lock components for damage or wear see illustrations below First inspect the adjustment tube and bolt on the jib make sure nothing is missing or bent Next inspect the release lever and connection bar on the outer tube look for any missing or bent components such as ...

Page 82: ...cted 2 Inspect the gap between the mast lock latch and the latch bar on the pivot joint Look for a clearance of approximately 1 4 if not proceed to steps 3 5 3 Loosen the jam nut on the adjustment bolt 4 Turn the adjustment bolt counter clockwise to increase the gap or clockwise to decrease the gap 5 Once the 1 4 clearance is achieved then tighten the jam nut Make sure to hold the adjustment bolt ...

Page 83: ... on the driver side of the hoist see Drawing No 50H72 in the Part List pages of the manual Visually inspect the jib lockout valve roller and the condition of the valve ramp on the hoist pivot joint without a container on the hoist see illustration on the next page this is most easily performed with the hoist back in a dismount mode If either part shows signs of wear or damage then replace or repai...

Page 84: ... into proper adjustment then tighten up the mount bracket screws PART NUMBER SPECIFICATION SwapLoader Pt No Work Port Size Spool Type Pressure Maximum Flow Rate Maximum 21P28 3 4 16 ORB SAE 8 2 Way 2 Position N C 4 600 PSI Nominal 16 GPM Nominal Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SIDE VIEW Mainframe Ref Mainframe Ref ...

Page 85: ...ost Hyd Pressure Gauge Hose Ass y Part No 22P10 PRESSURE CHECK STEPS 1 Locate the 90 male JIC 4 hydraulic adapter SWL 10P37 found on the top of the hoist hydraulic control valve see illustration below This 90 male 4 JIC hydraulic adapter is supplied by SwapLoader and should be installed in the hydraulic control valve at the time of the hoist installation see the hoist parts operations manual SWL P...

Page 86: ... 5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 2418 should have a reading of 2 800 PSI 6 With the pressure check complete release all functions and disengage the P T O Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SWL P N 10P37 Hydraulic Adapter Hyd Control Valve Ass y MP MJIC 90 4 4 PRESSUR...

Page 87: ...re gauge to the hydraulic control valve see illustration below 3 Start the truck 4 Push the lift dump circuit lever left until the lift dump cylinder bottoms out see illustration on the right Continue to push the lever forward until steps 5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 2418 should have a reading of 2 800 PSI 6 With the pressure check complete re...

Page 88: ...ny parts as needed see Drawing No 50H73 in the Parts List pages of the manual If the clamp liner and other components are found to be or have been brought up to satisfactory condition but a gap greater than 1 8 exists between the inner and outer tubes then proceed to the outer tube clamp adjustment steps below ADJUSTMENT Refer to the 100 200 series Hoist Clamp Assembly Illustration above for the f...

Page 89: ... Alternatively the figure above is labeled showing which spool performs which function Press the button on the spool hold and then press the manual over ride button on the bottom of the valve shown in the figure to the right NOTE Make sure to press the valve spool button and manual over ride button simultaneously A Phillip s screwdriver is recommended to be used to assist in pressing in the valve ...

Page 90: ......

Page 91: ...PARTS LIST ...

Page 92: ......

Page 93: ...6 94 TUBE STOP WELDMENT 1 52H78 6 23 64 BASE CYLINDER CIRCUIT 1 90H99 7 0 13 NUT LOCK 5 8 11 UNC GR8 4 00P55 8 0 31 HHCS 5 8 11 UNC X 1 3 4 GR8 4 00P91 9 0 10 NAME PLATE INSERT 1 90P90 10 DISC LOCK WASHER TORQUE SPEC S BOLT SIZE SAE GR 8 ASS Y TORQUE FT LBS 3 8 7 16 5 8 1 2 1 7 8 3 4 50 80 120 230 380 400 400 NOTE LUBRICATE BOLT THREADS BEFORE TORQUING THE ASSEMBLY 2746 20 TOTAL 2 3 6 4 5 3 2 10 6...

Page 94: ...50H72 REV E SL 2418 MAINFRAME SUB ASSEMBLY 3 7 6 2 8 9 10 11 13 10 9 8 3 6 13 11 7 8 18 19 17 ...

Page 95: ...1 2 7 0 09 HHCS1 2 13 UNC x 1 00P09 4 8 0 08 SHCS 7 16 14 UNC x 1 2 GR8 01P25 6 9 0 02 WASHER DISC LOCK 7 16 DIA PR 01P29 6 10 0 02 WASHER DISC LOCK 1 2 DIA PR 01P30 4 11 0 07 WASHER DISC LOCK 7 8 DIA PR 01P33 2 12 33 88 ROLLER ASSEMBLY 80P09 2 13 0 02 1 8 NPT ZERK 90P03 4 14 0 03 1 8 NPT ZERK 45 90P28 2 15 11 8 1 13 6 14 2 8 11 2 14 6 13 1 11 8 5 4 12 15 3 11 8 3 1 13 7 9 10 14 TORQUE SPEC BOLT S...

Page 96: ... D SL 2418 TELESCOPIC JIB SUB ASSEMBLY 13 5 18 2 1 6 TYP 15 19 23 2 3 2 11 12 17 20 22 21 24 25 8 26 7 TYP 10 9 27 4 20 3 2 14 TYP 16 9 3 14 1 2 TYP 1 23 6 19 15 2 16 27 4 WEAR BLOCK BEYOND SEE DETAIL C C BEYOND ...

Page 97: ...SAFETY LATCH ASSEMBLY SL 2418 50H76 REV C ...

Page 98: ...52H35 SL 2418 HOIST INSTALLATION KIT ASS Y 19 18 17 HYD CONTROL VALVE REF 6 9 10 5 12 13 3 7 11 14 9 REF 8 15 16 4 8 15 16 HYD TANK REF HYD TANK REF 19 20 21 HYD CONTROL VALVE REF 8 15 16 4 ...

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Page 100: ...99 REV A SL 2418 1 1 10 10 11 2 2 14 13 12 8 3 3 6 5 4 7 HYD CYL 5 1 2Ø x 39 22P47 REF HYD CYL 3 1 2 Ø x 24 22P46 REF 9 2 2 2 2 BHD TEE RIGHT ADP BHD TEE LEFT ADP BHD UNION LOWER ADP BHD UNION UPPER ADP 9 ...

Page 101: ...91H01 SL 2418 16 SEE NOTE 1 2 17 11 1 15 1 12 10 9 7 7 3 4 8 8 6 7 5 7 6 7 14 HYD CONTROL VALVE REF 13 BHD UNION UPPER ADP BHD UNION LOWER ADP BHD TEE RIGHT ADP BHD TEE LEFT ADP ...

Page 102: ...90H98 SL 220 222 240 2418 HYD SUB ASS Y PUMP CIRCUIT HYD PUMP REF TANK STRAINER REF 20P07 HYD TANK REF 20P25 HYD CONTROL VALVE REF 3 4 2 1 6 1 5 SUPPLIED BY CUSTOMER ...

Page 103: ...50H75 REV A SL 2418 DECAL ASSEMBLY 5 8 1 6 ON DASHBOARD 10 10 OUTER TUBE ASS Y REF 50H65 5 9 10 10 ON VISOR 7 1 8 2 12 2 12 11 3 4 OUTER TUBE ASS Y REF 50H65 ...

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Page 105: ...OPTIONS ...

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Page 108: ...90H61 REV B SL 220 222 240 2418 AIR CONTROL ASS Y 2 SECTION 2 2 TYP 3 CONTROL JIB 1 HOIST CONTROL 1 5 5 4 PORT SUPPLY AIR 1 4 18 NPTF 7 6 ...

Page 109: ... ADP PUSH ON TUBE MP 4 4 20P74 REF AIR PRESS PROTECTION VALVE BRASS ADP PUSH ON TUBE MP 4 2 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 BRASS ADP PUSH ON TUBE MP 4 2 HYD CONTROL VALVE ASS Y 20P95 REF 20P88 REF W AIR SHIFT KITS HYD ADP MP FMP 4 2 HYD ADP MP FMP 4 2 1 4 18 NPTF CONTROL HANDLE ASS Y LEAVE EXHAUST PORT OPEN ...

Page 110: ...HOIST INSTALLATION KIT EHV SL 2418 52H86 ...

Page 111: ...EHV TANK CIRCUIT SL 2418 91H30 REV A ...

Page 112: ...EHV PUMP CIRCUIT 200 SERIES 91H31 ...

Page 113: ...T M U S A LTD EHV VALVE HOSE CIRCUIT SL 2418 91H33 ...

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Page 116: ...1800 NE Broadway Avenue Des Moines Iowa U S A 50313 2644 Phone 515 266 3042 Fax 515 313 4426 Toll Free 888 767 8000 E Mail sales swaploader net Web Site www swaploader com ...

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