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AMU pH-Redox

A-96.250.441 / 060619

1

Table of Contents

1.

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4

1.1.

Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5

1.2.

General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6

2.

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

2.1.

Description of the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

2.2.

Single Components  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

13

2.2.1

AMU pH-Redox Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . 

13

2.2.2

Flow Cell M-Flow 10-3PG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

14

2.2.3

Flow Cell QV-Flow SS316L pHRT  . . . . . . . . . . . . . . . . . . . . . . 

15

2.2.4

Flow Cell B-Flow IS1000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

16

2.2.5

Swansensor pH and Redox Standard. . . . . . . . . . . . . . . . . . . . 

17

2.2.6

Swansensor pH and Redox AY. . . . . . . . . . . . . . . . . . . . . . . . . 

18

2.2.7

Swansensor pH and Redox SI  . . . . . . . . . . . . . . . . . . . . . . . . . 

19

2.2.8

Swansensor pH and Redox FL . . . . . . . . . . . . . . . . . . . . . . . . . 

20

2.2.9

Swansensor Reference FL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

21

2.2.10

Spray Nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

21

3.

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

22

3.1.

Installation Checklist Monitors  . . . . . . . . . . . . . . . . . . . . . . . . . . . 

22

3.2.

Dimensions of the AMU Transmitter. . . . . . . . . . . . . . . . . . . . . . . 

23

3.3.

Connecting Sample Inlet and Outlet. . . . . . . . . . . . . . . . . . . . . . . 

24

3.3.1

Serto Fitting Stainless Steel for QV-Flow Cell. . . . . . . . . . . . . . 

24

3.3.2

Elbow Hose Nozzle for M-Flow Cell . . . . . . . . . . . . . . . . . . . . . 

24

3.4.

Flow Cell QV-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

25

3.4.1

Install Swansensor pH or Redox SI  . . . . . . . . . . . . . . . . . . . . . 

25

3.4.2

Adapter Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

27

3.5.

Flow Cell M-Flow  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

28

3.5.1

Install Swansensor pH/Redox Standard or AY. . . . . . . . . . . . . 

28

3.6.

Connect the Swansensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

30

3.7.

Install Spray Nozzle (Option) into M-Flow Cell . . . . . . . . . . . . . . . 

31

3.8.

Electrical Connections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

32

3.9.

Power supply  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

34

3.10. Sensor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

34

3.11. Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

34

3.12. Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

34

3.13. Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

35

3.13.1

Alarm Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

35

Summary of Contents for AMU pH-Redox

Page 1: ...AMU pH Redox Version 6 20 and higher A 96 250 441 060619 Operator s Manual ...

Page 2: ...ical specialists around the world For any technical question contact your nearest SWAN representative or the manufacturer SWAN ANALYTISCHE INSTRUMENTE AG Studbachstrasse 13 8340 Hinwil Switzerland Internet www swan ch E mail support swan ch Document Status Title AMU pH Redox Operator s Manual ID A 96 250 441 Revision Issue 00 Sept 2006 First Edition 01 June 2019 Update to firmware V6 20 ...

Page 3: ...dox FL 20 2 2 9 Swansensor Reference FL 21 2 2 10 Spray Nozzle 21 3 Installation 22 3 1 Installation Checklist Monitors 22 3 2 Dimensions of the AMU Transmitter 23 3 3 Connecting Sample Inlet and Outlet 24 3 3 1 Serto Fitting Stainless Steel for QV Flow Cell 24 3 3 2 Elbow Hose Nozzle for M Flow Cell 24 3 4 Flow Cell QV Flow 25 3 4 1 Install Swansensor pH or Redox SI 25 3 4 2 Adapter Set 27 3 5 Fl...

Page 4: ...values 43 6 Maintenance 44 6 1 Maintenance Table 44 6 2 Stop of Operation for Maintenance 45 6 3 Maintenance of Electrodes 45 6 3 1 Clean pH ORP SI or FL Electrodes 45 6 3 2 Clean pH ORP Standard or AY Electrodes 47 6 4 Calibration 48 6 5 Longer Stop of Operation 52 7 Error List 53 8 Program Overview 56 8 1 Messages Main Menu 1 56 8 2 Diagnostics Main Menu 2 57 8 3 Maintenance Main Menu 3 58 8 4 O...

Page 5: ...AMU pH Redox A 96 250 441 060619 3 10 Safety Data sheets 80 11 Default Values 81 12 Index 84 13 Notes 86 ...

Page 6: ...instructions are given throughout this manual at the respective locations where observation is most important Strictly follow all safety instructions in this publication Target audience Operator Qualified person who uses the equipment for its intended purpose Instrument operation requires thorough knowledge of applications instrument functions and software program as well as all applicable safety ...

Page 7: ... the prevention instructions carefully WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored Follow the prevention instructions carefully CAUTION Damage to the equipment minor injury malfunctions or incor rect process can be the consequence if such warnings are ig nored Follow the prevention instructions carefully Mandatory Signs The importance of the mandatory ...

Page 8: ...ment Spare Parts and Disposables Use only official SWAN spare parts and disposables If other parts are used during the normal warranty period the manufacturer s warranty is voided Modifications Modifications and instrument upgrades shall only be carried out by an authorized Service Technician SWAN will not accept responsi bility for any claim resulting from unauthorized modification or alter ation...

Page 9: ...d Service shall be performed by authorized personnel only Whenever electronic service is required disconnect instru ment power and power of devices connected to relay 1 relay 2 alarm relay WARNING For safe instrument installation and operation you must read and understand the instructions in this manual WARNING Only SWAN trained and authorized personnel shall perform the tasks described in this do...

Page 10: ...he voltage is zero at pH 7 ORP Measur ing Principle simplified The ORP redox measurement is based on a voltage measure ment A voltage can only be measured between two different po tentials therefore the ORP redox measuring chain contains a measuring electrode and a reference electrode The reference electrode maintains a constant potential whereas the potential of the measuring electrode changes wi...

Page 11: ...tions hold function or re mote off Communica tion Interface RS232 interface for logger download with HyperTerminal RS485 interface with Fieldbus protocol Modbus or Profibus DP optional Safety Features No data loss after power failure All data is saved in non volatile memory Over voltage protection of in and outputs Galvanic sepa ration of measuring inputs and signal outputs pH Electrode For the AM...

Page 12: ...ensor Reference FL A 87 860 100 Reference electrode Swansensor Reference FL reference electrode for Swansensor pH FL or Swansensor Redox FL Consumables One 200 ml bottle of 3 5 M KCl lasts for 1 month Fluidics QV Flow The flow cell QV Flow consists of the flow regulating valve D the flow sensor F the flow cell block E the vessel G and a built in temperature sensor B The sample enters at the sample...

Page 13: ...scription A 96 250 441 060619 11 A B C D pH sensor Temperature sensor Sample inlet stainless steel tube Flow regulating valve E F G H I Flow cell block Flow sensor Vessel stainless steel Sample outlet Drain A B C D E F G H I ...

Page 14: ... enters at the sample inlet H and flows then through the flow cell block into the calibration vessel D were pH and redox are measured The pH value depends on the sample temperature The measuring value of the temperature sensor B is used to recal culate the pH measuring value to a predefined average sample temperature The sample leaves the calibration vessel via flow cell block through the sample o...

Page 15: ...ty Display Dimensions Weight Noryl resin IP54 front 10 to 50 C 10 90 rel non condensing backlit LCD 75 x 45 mm 96 x 96 x 120 mm DIN 43700 0 45 kg Power supply Voltage Power consumption 100 240 VAC 10 50 60 Hz 5 or 24 VDC 15 max 8 VA pH measurement Measuring range Resolution Reference temperature 0 00 to 14 00 0 01 25 C ORP measurement Measuring range Resolution 500 to 1500 mV 1 mV ...

Page 16: ... 38 90 142 9 Connections Sample Cleaning water Sensor G 1 4 thread G 1 4 thread Screw connection PG 13 5 mm Installation depth 120 mm Equipped with elbow hose nozzle for 10 mm tube Sample For the flow cell without electrodes conditions Flow rate Temperature Inlet pressure Outlet pressure Particle size 4 to 15 l h up to 50 C up to 1 bar 25 C Pressure free below 0 5 mm No strong acids and bases No o...

Page 17: ... or redox sensor and a reference sensor Recommended for the use with Swansensor pH Redox SI Other sensors require an adapter set for installation 169 195 118 101 143 74 127 71 7 5 95 13 9 22 5 29 43 Technical data Sample inlet Sample outlet Sample temperature Sample flow Pressure Sensor Swagelok G 1 4 thread Serto 90 angle for 8x6 mm tube tube 1 5 m included in delivery 0 50 C 5 10 l h max 2 bar a...

Page 18: ...m perature sensor Suitable for all sensors with PG13 5 screw head and a max shaft length of 120 mm 88 65 20 23 94 29 55 120 198 29 Technical data Sample inlet and outlet Operating temperature flow cell Operating temperature sensors Operating pressure low cell Operating pressure sensors 2 x NPT female thread up to 130 C up to 50 C max 10 bar max 5 bar ...

Page 19: ...ox Sensor Sensor cable with plug 31 13 Ø 12 120 2 Specifications pH Sensor Operative and measuring range Operating temperature Pressure Conductivity measuring medium Connection 1 to 13 pH 0 50 C 2 bar 150 µS cm plug PG 13 5 Specifications ORP Sensor Operative and measuring range Operating temperature Pressure Conductivity measuring medium Connection 400 to 1200 mV 0 50 C 2 bar 150 µS cm plug PG 13...

Page 20: ...Redox Sensor Sensor cable with plug 31 13 Ø 12 120 2 Specifications pH Sensor Operative and measuring range Operating temperature Pressure Conductivity measuring medium Connection 1 to 13 pH 0 50 C 2 bar 100 µS cm plug PG 13 5 Specifications ORP Sensor Operative and measuring range Operating temperature Pressure Conductivity measuring medium Connection 400 to 1200 mV 0 50 C 2 bar 100 µS cm plug PG...

Page 21: ...or 12 12 75 110 184 Specifications pH Sensor Operative and measuring range Operating temperature Electrolyte Pressure min Conductivity Connection 1 to 12 pH 0 50 C KCl 3 5 M pressure free 0 055 µS cm plug PG 13 5 Specifications Redox Sensor Operative and measuring range Operating temperature Electrolyte Pressure min Conductivity Connection 500 to 1500 mV 0 50 C KCl 3 5 M pressure free 3 µS cm plug...

Page 22: ...plug 31 13 Ø 12 120 2 Specifications pH Sensor Operative and measuring range Reference electrode Operating temperature Pressure Conductivity measuring medium Connection 1 to 12 pH Reference FL 0 50 C pressure free min 0 055 µS cm plug PG 13 5 Specifications Redox Sensor Operative and measuring range Reference electrode Operating temperature Pressure Conductivity measuring medium Connection 500 to ...

Page 23: ...sor pH FL or Swansensor Redox FL 2 2 10 Spray Nozzle For automatic cleaning of the sensor tips applicable with flow cell M Flow 10 3PG 12 75 110 184 Specifications Reference system Electrolyte Operating temperature Pressure Min Conductivity Connection Ag AgCl KCl 3 5 M 0 50 C pressure free min 0 055 µS cm plug PG 13 5 ...

Page 24: ... see Flow Cell QV Flow p 25 or Flow Cell M Flow p 28 Connect the sensor cables Store the protective caps for later use Power up Turn on the sample flow and wait until the flow cell is completely filled Switch on power First the transmitter performs a self test displays the firmware version and then starts normal operation Instrument set up Adjust sample flow Program all parameters for sensor and e...

Page 25: ...AMU pH Redox Installation A 96 250 441 060619 23 3 2 Dimensions of the AMU Transmitter 96 mm 89 8 mm 89 8 mm 112 mm 7 mm 96 mm 92 mm 92 mm ...

Page 26: ... recommended for the assembly and reassembly of bigger sized unions thread compression ferrule Installation 1 Screw on the union nut by hand until finger tight At the same time push the tube against the body 2 Tighten down the union nut 1 rotation using an open ended spanner Hold Body from turning with a second wrench 3 3 2 Elbow Hose Nozzle for M Flow Cell Use plastic tube FEP PA or PE 10 x 12 mm...

Page 27: ...H or Redox SI CAUTION Fragile parts The pH and ORP sensors are fragile Handle with care Do not spill KCl when removing the protective cap Prepare the KCl Bottle 1 Remove the seal cap A from the dosing tip B 2 Cut off the upper sealed part of the dosing tip A B C Seal cap Dosing tip KCl bottle A B C ...

Page 28: ...Insert the sensor through the flow cell block H into the calibra tion vessel J 5 Tighten it hand tight 6 Remove the connector cap B 7 Screw the connector E onto the sensor 8 Keep the protective caps on a secure place for later use 9 Attach the KCl supply pipe to the dosing tip of the KCl bottle 10 Mount the KCl bottle to the bottle holder A B C D E KCl bottle Connector cap KCl supply pipe Dosing t...

Page 29: ...ch allows to install sensors with a shaft length of 120 mm This adapter set guarantees the correct in stallation depth of these sensors It contains the following parts Installation C D E G Distance sleeve with fixing screw Union screw Washer O ring C D E G A B C D E F Connector cap Connector Distance sleeve Union screw Washer Blind plug G H I J K O ring Sensor shaft Flow cell block Protective cap ...

Page 30: ... 5 Slide the union screw D the washer E and the O ring G over the sensor shaft H 6 Insert the sensor through the flow cell block I into the calibra tion vessel K 7 Tighten the union screw D hand tight 8 Remove the connector cap A 9 Screw the connector B onto the sensor 10 Keep the protective caps in a secure place for later use 3 5 Flow Cell M Flow 3 5 1 Install Swansensor pH Redox Standard or AY ...

Page 31: ...n the flow cell block E into the calibration vessel F 4 Tighten it hand tight 5 Remove the connector cap A 6 Screw the connector B onto the sensor 7 Keep the protective caps on a secure place for later use 8 Connect the sensor cable to the AMU transmitter according to chapter Connect the Swansensor p 30 A B C Connector cap Connector Sensor D E F Protective cap Flow cell block Calibration vessel F ...

Page 32: ...e of the sensor plug consists of the inner conductor B marked blue and the shield C marked white When connecting the cable to the plug do not interchange shield and inner conduc tor Terminals See Electrical Connections p 32 A B C D Coaxial cable Inner conductor Shield Terminals or plug A B C D ...

Page 33: ...remove the sealing screw form the cleaning solu tion inlet B 5 Insert the spray nozzle G so that its pin fits into the guiding slot of the cleaning solution inlet 6 To fix the spray nozzle screw the enclosed M4 screw into the threaded hole C next to the cleaning solution inlet 7 Fix the calibration vessel to the flow cell block 8 Unscrew and remove the blind plug D 9 Install the hose nozzle E 10 I...

Page 34: ...llation 3 8 Electrical Connections CAUTION Use only the terminals shown in this diagram and only for the mentioned purpose Use of any other terminals will cause short circuits with possible corresponding consequences to material and personnel ...

Page 35: ...AMU pH Redox Installation A 96 250 441 060619 33 Rear view of AMU Transmitter 1 L RS232 N 2 3 4 5 6 7 8 9 RON OFF A PB B PB 10 11 12 13 14 24 23 22 21 20 19 ...

Page 36: ...e instrument easily accessible to the operator marked as interrupter for AMU pH Redox 3 10 Sensor Connect the pH or ORP sensor to the AMU transmitter according to the connection diagram see Electrical Connections p 32 For sensor settings see Programming p 38 3 11 Flow Meter Connect the flow meter if any to the AMU transmitter according to the connection diagram see Electrical Connections p 32 3 12...

Page 37: ...14 Signal Output 1 and 2 current outputs NOTICE Max burden 510 Ω If signals are sent to two different receivers use signal isolator loop isolator Signal output 1 Terminals 13 and 12 Signal output 2 Terminals 14 and 12 For programming see Program List and Explanations p 61 Menu Installation Terminals Description NC a Normally Closed a As defined when ordering 5 6 Active opened during normal operati...

Page 38: ...ter The RS232 interface is used for logger download and firmware up load 3 15 2 Profibus optional To connect several instruments by means of a network or to config ure a PROFIBUS DP connection consult the PROFIBUS manual Use appropriate network cable NOTICE The switch must be ON if only one instrument is installed or on the last instrument in the bus ...

Page 39: ...60619 37 3 15 3 Modbus optional To connect several instruments by means of a network consult the MODBUS manual Use appropriate network cable NOTICE The switch must be ON if only one instrument is installed or on the last instrument in the bus ...

Page 40: ... If no temperature sensor is used set the default temperature to the expected sample temperature Standard solution s Program the buffer values pH buffer ta ble or the ORP calibration solution if you do not use the SWAN standard Program all parameters for external devices interface recorders etc Program all parameters for instrument operation limits alarms See Program List and Explanations p 61 for...

Page 41: ...er firmware To program the temperature curve for the buffer solution pH4 overwrite stan dard 2 Temperature Value pH7 Value pH9 Value pH4 Buffer value at 0 C 7 13 9 24 Buffer value at 5 C 7 07 9 16 3 99 Buffer value at 10 C 7 05 9 11 3 99 Buffer value at 15 C 7 02 9 05 3 99 Buffer value at 20 C 7 00 9 00 3 99 Buffer value at 25 C 6 98 8 95 4 01 Buffer value at 30 C 6 97 8 91 4 01 Buffer value at 35...

Page 42: ...ges to move back to the previous menu level B to move DOWN in a menu list and to decrease digits C to move UP in a menu list and to increase digits D to open a selected sub menu to accept an entry Exit Enter B C D A 25 4 C RUN 9 l h 14 10 45 R1 7 04 pH R2 1 Installation Operation Diagnostics Messages Maintenance Main Menu Enter Exit ...

Page 43: ... ERROR Error Fatal Error C Keys locked transmitter control via Profibus D Time E Process value F Sample temperature G Sample flow H Relay status upper lower limit not yet reached upper lower limit reached control upw downw no action control upw downw active dark bar indicates control intensity motor valve closed motor valve open dark bar indicates approx position timer timer timing active hand rot...

Page 44: ...ers that might need to be modified during daily routine Normally password protected and used by the process operator Subset of menu 5 Installation but process related Menu Installation 5 For initial instrument set up by SWAN authorized person to set all instrument parameters Can be protected by means of password 1 Messages Operation Maintenance Diagnostics Main Menu Installation 1 1 Pending Errors...

Page 45: ...eboots the new parameter is set 5 1 2 Sensors Sensor type FOME Temperature NT5K Standards Disinf Free chlorine 4 4 1 Logger Log interval 30 min Clear logger no 4 1 3 Logger Clear logger no Log interval 30min 1 Hour Interval 5 min 30 min 10 min 4 1 3 Logger Log interval 10 min Clear logger no 4 1 3 Logger Log interval Clear logger no No Save Yes 1 Select the value you want to change 2 Press Enter 3...

Page 46: ...lectrode Ensure buffers are not expired If necessary clean electrode Weekly Check level in electrolyte bottle Monthly If necessary change electrolyte bottle Calibrate electrode Quarterly Slightly open the sensor cap of the reference sen sor and allow a small amount of electrolyte 5 ml to flow out Fasten cap hand tight Weekly Check level in electrolyte bottle Monthly If necessary change electrolyte...

Page 47: ...g gloves and eye face protec tion 6 3 1 Clean pH ORP SI or FL Electrodes This instruction applies for the pH SI electrode the Swansensor reference FL electrode NOTICE Do not remove the KCl bottle from its holder or the KCl supply pipe from the KCl bottle when removing the electrode Do not put the electrodes into acids to clean them To remove the electrodes from the flow cell proceed as follows Rem...

Page 48: ...ightly open the sensor cap of the reference sensor and allow a small amount of electrolyte 5 ml to flow out 4 Tighten the sensor cap hand tight again 5 Rinse the electrode tip thoroughly with clean water 6 Install the electrode into the flow cell again 7 Let the electrode run in for 1 h before the first calibration A B Connector Electrode C D Union screw Flow cell block B A C D A B Sensor cap tigh...

Page 49: ... 5 Install the electrode into the flow cell again 6 Let the electrode run in for 1 h before the first calibration 6 3 2 Clean pH ORP Standard or AY Electrodes This instruction applies for the pH Standard or AY electrode and Redox Standard or AY electrode To remove the electrodes from the flow cell proceed as follows Remove electrodes from flow cell 1 Unscrew and remove the connector A from the ele...

Page 50: ...ndicate a contamination 3 If the electrode is very dirty put its tip into 1 diluted hydrochlo ric acid for roughly 1 min 4 Afterwards rinse the electrode tip thoroughly with clean water 5 Install the electrode into the flow cell again 6 Let the electrode run in for 1 h before the first calibration 6 4 Calibration Process pH Calibration The process calibration is based on a comparative measurement ...

Page 51: ...n can be done with one buffer solution Because ORP electrodes are slow it can take some time after calibration until the measuring value is stable again Process pH or ORP Calibration The process calibration is based on a comparative measurement of the on line instrument with a correct manual measurement Compare the measuring value of the manual measurement with the on line in strument and if neces...

Page 52: ...Maintenance Set Time 01 01 05 16 30 00 Calibration 3 1 1 Standard pH Calibration Process pH Process Cal Offset 0 00 mV Save Enter Process Value 7 78 pH 3 1 1 1 Current Value 7 78 pH Process Cal Current Value 7 78 pH Offset 8 15 mV Save Enter Process Value 7 60 pH 3 1 1 1 3 1 1 1 Process Cal Current Value 7 60 pH Offset 8 15 mV Calibration successful Enter 3 1 1 1 Process Cal Current Value 7 78 pH ...

Page 53: ...he progress of the measurement and the current value of Standard 2 is shown 6 Enter to save 7 Rinse and dry the pH sensor and put it into the flow cell 8 Enter to continue Calibration Successful or Offset Error or Slope Error Possible reason for Offset error or Slope error Old dirty or wrong buffer solutions Electrode old or dirty Cable wet or broken 1 Navigate to menu Maintenance Calibration 2 Pr...

Page 54: ...le remove the KCl supply pipe from the KCl bottle and close the supply pipe with a plug 9 If available dispose the KCl according to your local regulations 10 Fill 3 5 molar KCl if not available clean water into the protec tive caps and put them on the tips of the electrodes 11 Store the electrodes with the tips pointing downwards in a frost protected room 12 Empty and dry the calibration vessel CA...

Page 55: ...w Such Errors are marked E0xx bold and orange Errors which indicate a hardware failure of the instrument Such Errors are marked E0xx bold and red Error or fatal Error Error not yet acknowledged Check Pending Errors 1 1 5 and take corrective action Press ENTER Navigate to menu Messages Press ENTER Navigate to menu Pending Errors Press ENTER Press ENTER to acknowledge the Pending Errors The Error is...

Page 56: ...ed value see 5 3 1 2 2 p 72 E010 Sample Flow low establish sample flow clean instrument check programmed value see 5 3 1 2 35 p 72 E011 Temp shorted Check wiring of temperature sensor see Sensor p 34 Check temperature sensor E012 Temp disconnected Check wiring of temperature sensor see Sensor p 34 Check temperature sensor E013 Case Temp high check case environment temperature check programmed valu...

Page 57: ...t e g AMI Inspector E024 Input active See If Fault Yes is programmed in Menu see 5 3 4 p 77 E026 IC LM75 call service E030 EEProm Frontend call service E031 Cal Recout call service E032 Wrong Frontend call service E033 Power on none normal status E034 Power down none normal status Error Description Corrective action ...

Page 58: ...ngs can be modified Menu 3 Maintenance is for service Calibration simulation of outputs and set time date Please protect with password Menu 4 Operation is for the user allowing to set limits alarm values etc The presetting is done in the menu Installation only for the System engineer Please protect with password Menu 5 Installation Defining assignment of all inputs and outputs measuring parameters...

Page 59: ...ars Days Hours Minutes Seconds 2 1 4 1 2 1 4 Sensors Electrode Current Value pH 2 2 2 2 1 Raw value mV Cal History Number 2 2 1 5 1 2 2 1 5 Date Time Offset Slope Miscellaneous Case Temp 2 2 2 1 2 2 2 QA History If Quality Assurance is activated 2 2 3 Sample Sample ID 2 3 301 2 3 Temperature Sample flow Raw value in Hz I O State Alarm Relay 2 4 1 2 4 Relay 1 2 2 4 2 Input Signal Output 1 2 Interfa...

Page 60: ...utput 1 3 2 4 Signal Output 2 3 2 5 Set Time Date Time 3 3 Sensors Filter Time Const 4 1 1 4 1 Hold after Cal 4 1 2 Relay Contacts Alarm Relay Alarm Alarm High 4 2 1 1 1 4 2 4 2 1 4 2 1 1 Alarm Low 4 2 1 1 26 Hysteresis 4 2 1 1 36 Delay 4 2 1 1 46 Relay 1and 2 Setpoint 4 2 x 100 4 2 2 and 4 2 3 Hysteresis 4 2 x 200 Delay 4 2 x 30 Input Active 4 2 4 1 4 2 4 Signal Outputs 4 2 4 2 Output Control 4 2...

Page 61: ... Outputs Signal Output 1and 2 Parameter 5 2 1 1 5 2 2 1 5 2 5 2 1 5 2 2 Current Loop 5 2 1 2 5 2 2 2 Function 5 2 1 3 5 2 2 3 Scaling Range Low 5 2 x 40 10 10 5 2 x 40 Range High 5 2 x 40 20 20 Relay Contacts Alarm Relay Alarm Alarm High 5 3 1 1 1 5 3 5 3 1 5 3 1 1 Alarm Low 5 3 1 1 26 Hysteresis 5 3 1 1 36 Delay 5 3 1 1 46 Sample Flow Flow Alarm 5 3 1 2 Alarm High Alarm Low Sample Temp Alarm High...

Page 62: ... 2 Output Control 5 3 4 3 Fault 5 3 4 4 Delay 5 3 4 5 Miscellaneous Language 5 4 1 5 4 Set defaults 5 4 2 Load Firmware 5 4 3 Password Messages 5 4 4 1 5 4 4 Maintenance 5 4 4 2 Operation 5 4 4 3 Installation 5 4 4 4 Sample ID 5 4 5 Interface Protocol 5 5 1 5 5 Device Address 5 5 21 Baud Rate 5 5 31 Parity 5 5 41 ...

Page 63: ...Designation of the instrument Version Firmware of instrument e g V6 20 06 16 2 1 3 Factory Test Test date of the Instrument and Motherboard 2 1 4 Operating Time Years Days Hours Minutes Seconds 2 2 Sensors 2 2 1 Electrode Current value Shows the actual measuring value in pH or mV Raw value Shows the actual measuring value in mV 2 2 1 5 Cal History shows the diagnostic values of the last calibratio...

Page 64: ...e and Temp Sensor no 2 3 301 Sample ID Shows the assigned sample identification This identification is defined by the user to identify the location of the sample Temperature Shows the predefined comp temperature in C If Flow measurement Q Flow and Temp Sensor no 2 3 311 Sample ID Same as 2 3 301 Temperature Same as 2 3 301 Sample flow Shows the actual sample flow in l h Raw value in Hz If Flow mea...

Page 65: ...ue Enter the measured value of the calibrated comparative electrode 3 1 1 Standard pH Redox Performs a standard calibration Follow the instruction on the screen See Calibration p 48 3 2 Simulation To simulate a value or a relay state select the alarm relay relay 1 and 2 signal output 1 and 2 with the or key Press the Enter key Change the value or state of the selected item with the or key The valu...

Page 66: ...ee Relay Contacts p 35 4 3 Logger The instrument is equipped with an internal logger The logger data can be downloaded to a PC using the built in RS232 interface The logger can save approx 1500 data records Records consists of Date time alarms measured value measured value uncom pensated temperature flow Range 1 second to 1 hour 4 4 1 Log Interval Select a convenient log interval Consult the table...

Page 67: ...file or transferred to a control room via Profibus or Modbus It does not indicate an Alarm 5 1 3 Temperature 5 1 3 1 Temp Sensor The pH measurement is temperature dependent therefore it is possible to install a temperature sensor Depending on your configuration set the Temp Sensor to If No is set the measuring value is compensated with the default temperature 5 1 3 21 Default Temp If no temperatur...

Page 68: ...ndard 2 pH 9 If you want to use your own standards you can readjust the temperature curve according to your stan dards 5 1 40 1 Standard 1 Assign the measured pH value to the according tem perature from 0 50 C in steps of 5 C 5 1 40 2 Standard 2 Assign the measured pH value to the according tem perature from 0 50 C in steps of 5 C 5 1 4 Standard only visible if redox is selected Enter the mV value...

Page 69: ...utput 1 are used in the following 5 2 1 and 5 2 2 Signal Output 1 and 2 Assign process value the current loop range and a function to each signal output 5 2 1 1 Parameter Assign one of the process values to the signal output Available values Meas Value Temperature Sample Flow if a flow sensor is selected 5 2 1 2 Current Loop Select the current range of the signal output Make sure the connected dev...

Page 70: ...process value can be represented in 3 ways linear bilinear or logarithmic See graphs below A B linear bilinear X Measured value X Measured value logarithmic 20 0 0 0 1 0 2 0 3 0 4 0 5 10 12 0 20 mA 0 4 4 20 mA mA X A B 20 1 0 1 2 3 4 10 100 1 000 10 000 10 12 0 20 mA 0 4 4 2 6 4 20 mA mA X ...

Page 71: ...n is called steady state error Parameters setpoint P Band PI controller The combination of a P controller with an I controller will minimize the steady state error If the reset time is set to zero the I controller is switched off Parameters setpoint P Band reset time PD controller The combination of a P controller with a D controller will minimize the response time to a fast change of the process ...

Page 72: ...l or above downwards con trol the set point within the dosing intensity is reduced from 100 to 0 to reach the set point without overshooting 5 2 1 43 Control Parameters if Parameters Meas Value 5 2 1 43 Control Parameters if Parameters Temperature 5 2 1 43 11 Setpoint 25 C to 270 C 5 2 1 43 21 P Band 0 C to 100 C 5 2 1 43 Control Parameters if Parameters Sample flow 5 2 1 43 12 Setpoint 0 0 l h 20...

Page 73: ...es not come closer to the setpoint the dosing process will be stopped for safety reasons Range 0 720 min 5 3 Relay Contacts 5 3 1 Alarm Relay The alarm relay is used as cumulative error indicator Under normal operating conditions the contact is active The contact is inactive at Power loss Detection of system faults like defective sensors or electronic parts High case temperature Process values out...

Page 74: ...g error list saved in the message list and the logger Available values Yes or no NOTICE Sufficient flow is essential for a correct measurement We recommend to program yes 5 3 1 2 2 Alarm High If the measuring values rises above the programmed value E009 will be issued Range 0 200 l h 5 3 1 2 35 Alarm Low If the measuring values falls below the programmed value E010 will be issued Range 0 200 l h 5...

Page 75: ...For reason of simplicity only the menu numbers of Relay 1 are used in the following 1 First select the functions as Limit upper lower Control upwards downwards Timer Fieldbus 2 Then enter the necessary data depending on the selected func tion When the relays are used as upper or lower limit switches program the following 5 3 2 20 Parameter select a process value Meas Value Temperature Sample flow ...

Page 76: ...e valve 5 3 2 22 Parameter Choose on of the following process values Meas Value Temperature Sample Flow 5 3 2 32 Settings Choose the respective actuator Time proportional Frequency Motor valve Examples of metering devices that are driven time proportional are solenoid valves peristaltic pumps Dosing is controlled by the operating time 5 3 2 32 20 Cycle time duration of one control cycle on off cha...

Page 77: ...ec 5 3 2 32 32 Neutral zone Minimal response time in of the runtime If the re quested dosing output is smaller than the response time no change will take place Range 1 20 5 3 2 32 4 Control Parameters Range for each Parameter same as 5 2 1 43 p 70 The relay will be activated repetitively depending on the pro grammed time scheme 5 3 2 24 Mode Operating mode interval daily weekly 5 3 2 340 Interval ...

Page 78: ...54 Delay see Interval 5 3 2 6 Signal Outputs see Interval 5 3 2 7 Output Control see Interval The relay contact can be activated at one or several days of a week The daily starting time is valid for all days 5 3 2 342 Calendar 5 3 2 342 1 Start time The programmed start time is valid for each of the pro grammed days To set the start time see 5 3 2 341 p 76 Cont Signal outputs continue to issue the...

Page 79: ...e when the input should be active The measurement is interrupted during the time the input is active 5 3 4 2 Signal Outputs Select the operation mode of the signal outputs when the relay is active 5 3 4 3 Output Control relay or signal output 5 3 2 1 Function Fieldbus No Input is never active When closed Input is active if the input relay is closed When open Input is active if the input relay is o...

Page 80: ...are kept in memory In parts Communication parameters are kept in memory All other values are set back to default values Completely Sets back all values including communication parameters 5 4 3 Load Firmware Firmware updates should be done by instructed service personnel only No No message is issued in pending error list and the alarm relay does not close when input is active Message E024 is stored...

Page 81: ...4 5 Sample ID Identify the process value with any meaning full text such as KKS number 5 5 Interface Select one of the following communication protocols Depending on your selection different parameters must be defined 5 5 1 Protocol Profibus 5 5 20 Device address Range 0 126 5 5 30 ID Nr Range Analyzer Manufacturer Multivariable 5 5 40 Local operation Range Enabled Disabled 5 5 1 Protocol Modbus R...

Page 82: ...lable for downloading at www swan ch Catalogue No Product name A 85 112 300 Calibration Solution pH 4 Catalogue No Product name A 85 113 300 Calibration Solution pH 7 Catalogue No Product name A 85 114 300 Calibration Solution pH 9 Catalogue No Product name A 85 121 300 Redox calibration solution Catalogue No Product name A 87 893 500 Reference Filling Solution KCl ...

Page 83: ...allation Logger Logger Interval 30 min Clear Logger no Installation pH Sensor Sensors Flow Flow measurement None Parameter Type of sensor pH Parameter Sensor Check Off Temperature Temp Sensor No Default Temp 25 C Temp Compensation Nernst Standards pH Standard 1 see Chap 4 Set Buffer Values S 39 Standards pH Standard 2 see Chap 4 Set Buffer Values S 39 Quality Assurance Level 0 Off Installation Red...

Page 84: ...esis 0 10 pH Redox mode Setpoint 1500 mV Hysteresis 10 mV Delay 30 s If Function Control upw or dnw Parameter Meas Value Settings Actuator Frequency Settings Pulse Frequency 120 min pH mode Settings Control Parameters Setpoint 14 00 pH Settings Control Parameters P band 0 10 pH Redox mode Settings Control Parameters Setpoint 1500 mV Settings Control Parameters P band 10 mV Parameter Temperature Se...

Page 85: ...uator Motor valve Run time 60 s Neutral zone 5 If Function Timer Mode Interval Interval 1 min Mode daily Start time 00 00 00 Mode weekly Calendar Start time 00 00 00 Calendar Monday to Sunday Off Run time 10 s Delay 5 s Signal output cont Output Control cont Input Active when closed Signal Outputs hold Output Control off Fault no Delay 10 s Miscellaneous Language English Set default no Load firmwa...

Page 86: ...unting 24 O ORP Sensor Specifications 17 20 P pH Measuring Principle 8 pH Sensor Specifications 17 20 Power Supply 33 Power supply 34 Process ORP Calibration 49 Process pH Calibration 48 Profibus 36 Programming 38 R Reference Electrode 9 Relays 9 RS232 36 S Safety Features 9 Sample flow establish 38 Set Buffer Values 39 Setup 38 Signal Outputs 9 Software 42 Specifications AMI Transmitter 13 Spray ...

Page 87: ...A 96 250 441 060619 85 AMU pH Redox Index System Description of 8 T Technical Data 13 Temperature compensation 8 Terminals 32 35 ...

Page 88: ...86 A 96 250 441 060619 AMU pH Redox Notes 13 Notes ...

Page 89: ...AMU pH Redox Notes A 96 250 441 060619 87 ...

Page 90: ...y companies and distributors cooperates with independent representatives all over the world SWAN Products Analytical Instruments for High Purity Water Feedwater Steam and Condensate Potable Water Pool and Sanitary Water Cooling Water Waste Water and Effluents Made in Switzerland ...

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