CLUTCH 5-5
INSPECTION
DRIVE PLATE
• Inspect the drive plates for wear, distortion and discoloration.
• Measure the drive plate thickness.
#
Drive plate thickness
Service limit: 2.77 mm (0.109 in)
"
09900-20101: Vernier calipers
• Measure the drive plate claw width.
#
Drive plate claw width
Service limit: 13.05 mm (0.514 in)
"
09900-20101: Vernier calipers
DRIVEN PLATE
• Inspect the driven plates for wear and discoloration.
• Measure the driven plate distortion.
#
Driven plate distortion
Service limit: 0.15 mm (0.006 in)
"
09900-20803: Thickness gauge
CLUTCH SPRING
• Measure the clutch spring free length.
#
Clutch spring free length
Service limit: 37.8 mm (1.49 in)
"
09900-20101: Vernier calipers
NOTE:
Replace six clutch springs together even if only one spring is
beyond the e limit.
Summary of Contents for RM 250 2003
Page 1: ...OWNER S SERVICE MANUAL...
Page 61: ...6 2 KICK STARTER CONSTRUCTION 10 N m 1 0 kgf m 7 0 lb ft 23 N m 2 3 kgf m 16 5 lb ft...
Page 85: ...9 2 FUEL SYSTEM CONSTRUCTION 4 5 N m 0 45 kgf m 3 25 lb ft...
Page 100: ...10 2 COOLING SYSTEM CONSTRUCTION 5 5 N m 0 55 kgf m 4 0 lb ft 10 N m 1 0 kgf m 7 0 lb ft...
Page 198: ...18 TROUBLESHOOTING 18 1 CONTENTS TROUBLESHOOTING TROUBLESHOOTING 18 2 ENGINE 18 2 CHASSIS 18 5...