VZ800L0 (’10-MODEL) 15
• Slowly turn the cap bolt
1
until the inner rod is lightly seated.
• Hold the cap bolt
1
and tighten the lock-nut
2
to the speci-
fied torque.
Inner rod lock-nut: 15 N·m (1.5 kgf-m, 11.0 lbf-ft)
• Remove the special tools.
• Apply fork oil to the O-ring and temporarily tighten the fork cap
bolt
1
to the outer tube.
99000-99044-L01: SUZUKI FORK OIL L01
or an equivalent fork oil
• Install the front fork to the steering stem and steering stem
upper bracket.
• Align the upper surface of the outer tube with the upper sur-
face of the steering stem upper bracket and tighten the front
fork lower clamp bolt
3
to the specified torque.
Front fork lower clamp bolt
3
: 33 N·m
(3.3 kgf-m, 24.0 lbf-ft)
• Tighten the front fork cap bolt
4
to the specified torque and
recheck the front fork upper surface height.
Front fork cap bolt
4
: 23 N·m (2.3 kgf-m, 16.5 lbf-ft)
• Tighten the front fork upper clamp bolt
5
to the specified
torque.
Front fork upper clamp bolt
5
: 23 N·m
(2.3 kgf-m, 16.5 lbf-ft)
• Remount the front fender.
• Remount the front brake caliper. (
VZ800K5 8-52)
• Remount the front wheel. (
VZ800K5 8-10 to -11)
Use a new O-ring to prevent oil leakage.
Summary of Contents for 2010 VZ800L0
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Page 41: ...Prepared by August 2009 Part No 99501 38110 01E Printed in Japan 40...
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