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2.3.  THEORY OF OPERATION

 

These  units  regulate  AC  voltage  by  automatically 
adjusting  POWERSTAT

®

  Variable  Transformers  to 

maintain constant output voltage. 
 
The  solid-state  control  unit  detects  the  line  to  line 
output  voltage  and  continually  compares  it  with  output 
and accuracy settings selected by the user. If the line to 
line  voltage  is  out  of  specifications,  the  control  unit 
drives  the  POWERSTAT  variable  transformer,  by 
means  of  a  synchronous  motor,  to  the  required  new 
position. 
 

3.0. 

INSTALLATION 

 

3.1.  TRANSPORTING THE REGULATOR 

Due  to  its  weight  and  size,  proper  lifting  procedures 
must  be  followed  when  transporting  the  unit  and 
moving it into the location where it is to be installed. 
 
The proper method for moving these units is to place a 
forklift  under  the  base.  A  heavy  frame  is  provided  in 
this  area  to  allow  lifting  the  unit  in  this manner without 
damage.  The  26  inch  (559  mm)  wide  enclosures  can 
also  be  lifted  by  removing  the  top  cover and using the 
lifting eyes provided in the sides of the cabinet. 
 

3.2.  MECHANICAL INSTALLATION 

The  voltage  regulator  is  designed  for  floor  mounting. 
When mounting the unit, allow a minimum clearance of 
4  inches  (100  mm)  behind  the  unit  for  proper 
ventilation.  All  internal  components  and  wiring 
connections  are  accessible  through  the  front  panels.  A 
3  foot  (1000  mm)  area  in  front  of  the  unit  should  be 
kept clear for installation and service. 
 

3.3.  ELECTRICAL INSTALLATION

 

All  WHR  Series  voltage  regulators  are  designed  to  be 
hard-wired to the input power and the load using copper 
wire.  When  these  units  increase  low  input  voltage  to 
give  nominal  output  voltage,  the  input  current  is 
substantially  higher  than  the  output  current.  Maximum 
rated  input  and  output  currents  for  each  unit  are  given 
in  the  enclosed  rating  charts.  Select  a  wire  size that is 
adequate  to  carry  the  maximum  rated  current  as 
specified by local and national code requirements. 
 
The  front  panel(s)  of  the  voltage  regulator  must  be 
removed  to  allow  access  to  the  input  and  load 
terminals.  To  remove  a  panel,  use  a  flat  blade 
screwdriver to release the ¼ turn fasteners, which hold 
the front panel in place, and lift the panel off the base. 
A  full range of knockouts are provided in the base and 
the rear panel of the unit for wire entry and exit. 
 

The  location  of  the  power  connections  varies 
depending  on  the  options  provided.  On  units  with  an 
input  circuit  breaker,  input  connections  are  made 
directly  to  the  circuit  breaker.  On  units  without  any 
options,  the  input  connections  are  located  on  the 
POWERSTAT  variable  transformer.  The  input  power 
connections are labeled L1, L2 and NEUT for the three 
hot  lines  and  common.  Load  connections  are  labeled 
T1,  T2,  and  NEUT  for  the  corresponding  output  lines 
and  are  made  to  the  POWERSTAT  variable 
transformer on units without any options. 
 
In  some  cases  the  unit  consists  of  more  then  one 
enclosure.  In  these  cases  each  enclosure  will  be 
labeled  “L”  for  input  and  “T”  for  output.  In  installing 
multiple enclosure units refer to the second page of the 
schematic supplied for point to point connections. 
 

4.0. 

START UP

 

Set  the  Output  Voltage  Range  toggle  switch  on  the 
control  module  to  the  240  volt  position  to  match  your 
application.  The  Output  Voltage  Adjustment  and  the 
Sensitivity  potentiometers  are  set  at  the  factory  for 
nominal  output  voltage  and  approximately  2% 
accuracy,  and  should  not  be  readjusted  until  the 
voltage regulator is initially energized. 
 
After  all  input  and  output  connections  are  completed 
and  checked,  place  the  front  panel(s)  in  position  and 
tighten the fasteners. 
 
Energize  the  regulator  power  source  and,  if  provided, 
place the voltage regulator's circuit breaker in the "ON" 
position.  The  voltmeter  should  indicate  the  output 
voltage (approx. 240 volts), and the POWER pilot lamp 
and  the  CONTROL  pilot  lamp  should  be  lit.  This 
indicates the voltage regulator is operating properly. 
 

Summary of Contents for STABILINE WHR22 Series

Page 1: ...to make engineering changes on all its products Such refinements may affect information given in the instructions Therefore USE ONLY THE INSTRUCTIONS THAT ARE PACKED WITH THE PRODUCT WARNING High vol...

Page 2: ...xamine it carefully for any shipping damage The Damage and Shortage instructions packed with the unit outlines the procedure to follow if any parts are missing or damaged 2 0 DESCRIPTION 2 1 GENERAL W...

Page 3: ...nge S Single Control D Double Control T Triple Control LNN Size Code 3 or 4 digits R Rack Cabinet T Tall Cabinet CB Input Circuit Breaker CS Input Circuit Breaker w 120vac Shunt Trip CR Input Circuit...

Page 4: ...mum rated current as specified by local and national code requirements The front panel s of the voltage regulator must be removed to allow access to the input and load terminals To remove a panel use...

Page 5: ...5 2 SETTING OUTPUT VOLTAGE AND SENSITIVITY POTENTIOMETERS Normally the WHR Series voltage regulator should not be operated without the front panel s of the cabinet in place However during the initial...

Page 6: ...eaker if the coil voltage is lost The trip coil is rated 120 volt AC The coil voltage must be present in order to close the circuit breaker 6 2 1 3 Circuit Breaker Trip Coil Alarm Contacts When alarm...

Page 7: ...ged the factory settings and did not select the store option the factory setting can be reinstated by pressing both RECALL buttons at the same time The stored factory settings are shown in the table b...

Page 8: ...ted load current and in some cases the maximum rated nominal input voltage must be reduced Refer to the All Buck and All Boost Rating Chart for the all boost ratings For all boost operation the input...

Page 9: ...ess the unit is overloaded there is little likelihood of component failure Warning Voltages are present inside this unit which can cause injury Therefore only personnel qualified to service electrical...

Page 10: ...e motor at the end of travel If the motor operates successfully in this test the problem may be with the control board 8 10 Inspect the POWERSTAT Variable Transformer brush s and commutator s for sign...

Page 11: ...F38 850 200 1200 INPUT VOLTAGE 240 120 FREQUENCY 50 60 Hz CONNECTION 1 Phase 3 Wire RANGE 20 to 10 of Selected Output OUTPUT VOLTAGE 240 120 CONNECTION 50 60 HZ Model Number base unit Rated Load Max I...

Page 12: ...ilated enclosures intended for indoor use under usual service conditions Temperature Operating Average ambient temperature for any 24 hour period not to exceed 30 C 86 F and maximum temperature not to...

Page 13: ...ONTROL MODULE ASSEMBLY A1 Standard Reference Symbol Part Description Part Number A1 CONTROL MODULE 213243 002 A1 A1 CONTROL BOARD 227412 001 A1 F1 F2 F3 F4 FUSE 600V 104364 003 A1 LP1 LP2 LIGHT INDICA...

Page 14: ...n 10 5 AUX POWER MODULE There is one standard power module used throughout this WHR Series of STABILINE Automatic Voltage Regulators It is used for Line to Line connections Line Line Reference Symbol...

Page 15: ...15 11 0 SCHEMATIC For reference only use full size supplied with unit...

Page 16: ...16 12 0 FLOOR MOUNT DIMENSIONS Enclosures A through G Note All dimensions are inches millimeters...

Page 17: ...17 Enclosures A through G continues Note All dimensions are inches millimeters...

Page 18: ...18 Enclosures A through G continues Note All dimensions are inches millimeters...

Page 19: ...19 Enclosures DPLUS through GPLUS Note All dimensions are inches millimeters...

Page 20: ...20 Enclosures DPLUS through GPLUS continues Note All dimensions are inches millimeters...

Page 21: ...21 Enclosures DD through GG Note All dimensions are inches millimeters...

Page 22: ...22 Enclosures DD through GG continues Note All dimensions are inches millimeters...

Page 23: ...23 Enclosures EEE through GGG Note All dimensions are inches millimeters...

Page 24: ...24 Enclosures EEE through GGG continues Note All dimensions are inches millimeters...

Page 25: ...25 13 0 RACK MOUNT DIMENSIONS OPEN Enclosures R1 and R2 Note All dimensions are inches millimeters...

Page 26: ...hich offer literature technical assistance and a select range of models off the shelf for fastest possible delivery and service In addition Superior Electric Manufacturer s Representatives are availab...

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