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8

Q400/Q500/Q700 F/R   Rev.A

4.0  Spare parts

For spare parts please refer to separate manuals.

Please only use genuine spare parts supplied by Sunrise Medical, failure to do so may result in the invalidation of your warranty.

Service technicians:

Repairs may only be carried out by trained and authorised service technicians.

During the execution of their work they are at all times fully responsible for the fulfilment of locally applicable safety guidelines and 

standards.

Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an 

authorised service technician.

5.0  Maintenance & cleaning

The wheelchair’s lifespan is dependent on it being well maintained. 

For information concerning specific settings, maintenance or repair work, please contact your authorized Sunrise dealer. Always be 

sure to mention the model, year of manufacture and identification number provided on the identification plate of the wheelchair 

when contacting your dealer.

 

  CAUTION!

The wheelchair should be serviced by your authorized Sunrise dealer once a year or, in the case of intensive use, every six months. 

For a list of approved authorised dealers in your area please contact Sunrise Medical Service Centre.

The contact details of your local Sunrise medical service centre can be found on the inside front cover of this booklet.

National and International Website addresses are on the back cover.

5.1  Maintenance

  WARNING!

• 

Loose fasteners should be re-tightened according to the installation instructions. Please refer (unless otherwise specified) to the 

general table below for needed Torques. 

Torque Setting Guide

M4

3.0Nm

M5

5.9Nm

M6

10Nm

M8

25Nm

M10

48Nm

M12

84Nm

• 

Chest straps should be replaced at the first indication of damage and/or excessive wear.

• 

If a broken or loose component is found, discontinue use immediately and contact your authorised Sunrise Medical supplier for 

replacement.

• 

Check all Velcro fastening straps for correct adhesion when pressed together.

• 

Ensure that any contamination, such as fluff, hair, etc is removed from the Velcro straps. Such contamination may affect adhesion.

  WARNING!

• 

If you are in any doubt about the performance requirements of your wheelchair contact your Sunrise Medical authorised dealer.

• 

After performing any maintenance or repairs on the wheelchair you must make sure that it is functioning correctly before it is used.

• 

All fasteners must be replaced like for like using the correct length, tensile strength and materials.

• 

When replacing self-locking nuts, or nuts/studs secured with a thread locking solution, ensure that a suitable thread locking 

solution is reapplied to the fastener.

Note:

 it will be necessary to use a torque wrench.

Summary of Contents for Quickie Q400 F

Page 1: ...Service Instructions Quickie Q400 Q500 Q700F R 000690852 01...

Page 2: ...g maintenance 13 5 5 Cleaning and disinfection 13 6 0 Service Instructions 14 6 1 Assembly replacement and adjustment instructions 14 6 2 Assembling and replacement instructions Shared between all mod...

Page 3: ...re Identification number Part number Name of the part concerned This information is provided on the identification plate See Identification of the product If you have any queries about the use mainten...

Page 4: ...base or the environment Reference symbol The symbol refers to a separate user manual This reference will indicate the specific user manual and the section to which is being referred SN Barcode Exampl...

Page 5: ...r base or the environment Where ever possible safety information is provided in the relevant chapter Temperature Avoid physical contact with the wheelchair base s motors at all times Motors are contin...

Page 6: ...art of the safety facilities They must never be covered or removed They must remain present and clearly legible throughout the entire lifespan of the seating system Replace or repair all illegible or...

Page 7: ...4 Ring spanner 13 16 17 19 1 Open ended spanner 24 6 Hex Key 1 5 2 5 3 4 5 6 1 Screwdriver crosshead 1 Gear puller 1 Pliers Use only high quality tools for the adjustment s described Make sure that t...

Page 8: ...tails of your local Sunrise medical service centre can be found on the inside front cover of this booklet National and International Website addresses are on the back cover 5 1 Maintenance WARNING Loo...

Page 9: ...el lever has been set to drive Chapter 5 8 of the Owner s Manual Checking seating Ensure that all the cushions are in place Make sure that the backrest is correctly fitted and adjusted Visually inspec...

Page 10: ...ing lights and indicators if fitted to make sure that they work correctly With the seating in an elevated position drive the wheelchair to make sure that the creep mode works which will slow the wheel...

Page 11: ...rtant that drive wheels are inflated to equal pressures as a pair and likewise the rear The inflator pump provides the safest method of inflating your wheelchair tyres and the pressure can be checked...

Page 12: ...egative effect on the wheelchair s performance Moving the wheelchair will require more energy making more demands on the batteries Furthermore wear on under inflated tyres is increased When inspecting...

Page 13: ...tly damp not wet cloth and any fluff or dust that has accumulated around the motors should be blown or dusted away CAUTION Make sure that you dry all parts of your wheelchair if it becomes wet or damp...

Page 14: ...stment instructions The paragraphs 6 2 Shared between all models unless otherwise stated cover illustrated assembly and replacement instructions Every separate visual instruction is prefaced with Prep...

Page 15: ...Note Suitable work area required Follow the illustrated instruction for removing the castor wheel from the castor fork Rebuild the wheelchair in reverse order once completed Tools used 5 13 Fig 6 2 1...

Page 16: ...he wheelchair in reverse order once completed Tools used 6 24 Fig 6 2 3 1 Using the screwdriver remove the plastic coloured cap A from the castor arm NOTE When refitting align slot on plastic cap with...

Page 17: ...uitable work area required Follow the illustrated instruction for removing the drive wheel from the wheelchair base Rebuild the wheelchair in reverse order once completed Tools used 16 Fig 6 2 6 1 Rem...

Page 18: ...er remove the plastic coloured cap A from the hinge cover Fig 6 2 9 2 Unscrew and remove B bolt using the 5mm Hex key and then remove washer and hinge cover C Tightening torque for A bolts is 9Nm Fig...

Page 19: ...wheelchair in reverse order once completed In order to complete this you must first remove the drive wheel tilt seat back and electrically disconnect the motors Tools used 6 13 Fig 6 2 11 1 Unscrew an...

Page 20: ...llow the illustrated instructions for removing the motor mount from the motor Rebuild the wheelchair in reverse order once completed In order to complete this you must first remove the motor from the...

Page 21: ...Instructions Note Suitable work area required Follow the illustrated instruction for removing the battery cover Rebuild the wheelchair in reverse order once completed In order to complete this you mus...

Page 22: ...lustrated instruction for removing the main and rear shrouds from the wheelchair Rebuild the wheelchair in reverse order once completed Tools used 5 Fig 6 2 17 1 A Unscrew and remove 4 A bolts from th...

Page 23: ...rea required Follow the illustrated instruction for removing the drivewheel mudguard from the motor Rebuild the wheelchair in reverse order once completed In order to complete this you must first remo...

Page 24: ...wheelchair in reverse order once completed Tools used 13 5 Fig 6 2 21 1 Unscrew and remove bolt A and nut B using the 13mm spanner linking the suspension spring to the anti tip bracket Tightening torq...

Page 25: ...a required Follow the illustrated instruction for removing the anti tip wheel from the bracket Rebuild the wheelchair in reverse order once completed In order to complete this you must first remove th...

Page 26: ...s you must first tilt the chair back remove battery cover and remove shrouds Tools used 4 1 5 NOTE This applies to the 4 pole motors and the 2 pole performance motors Fig 6 2 26 1 Unscrew and remove A...

Page 27: ...ir in reverse order once completed In order to complete this you must first tilt the chair back remove battery cover and remove shrouds Tools used 2 5 NOTE This applies to the 2 pole standard motors F...

Page 28: ...ly disconnect the power Please remove brake lever first in order to remove the brake Tools used 3 NOTE This applies to the 4 pole motors and the 2 pole performance motors Fig 6 2 32 1 Unscrew and remo...

Page 29: ...ess holes in brake using the 3mm Hex Key 3 Remove brake from the motor assembly NOTE If finding your old brake doesn t have the connector but is hardwired then take the following steps 1 Cut cable to...

Page 30: ...truction for removing the motor brush from the motor Rebuild the wheelchair in reverse order once completed In order to complete this you must first tilt the chair back remove battery cover and remove...

Page 31: ...verse order once completed In order to complete this you must first remove the drive wheel Tools used 19 Fig 6 2 38 1 Unscrew and remove nut A and washer Tightening torque for A bolts is 60Nm Fig 6 2...

Page 32: ...r in reverse order once completed In order to complete this you must first tilt the remove the drive wheel and the motor Tools used 6 Fig 6 2 41 1 Unscrew and remove bolt A from underneath motor brack...

Page 33: ...or removing the castor filler base Rebuild the wheelchair in reverse order once completed In order to complete this you must first remove the castor fork Tools used 5 Fig 6 2 44 1 Unscrew and remove 3...

Page 34: ...remove the drive wheel Tools used 13 5 Fig 6 2 46 1 Unscrew and remove bolt A and nut B using the 13mm spanner linking the suspension spring to the anti tip bracket This should be repeated on both si...

Page 35: ...s you must first remove the castor fork Tools used 6 Fig 6 2 49 1 Unscrew and remove bolt A from underneath the castor arm screwed into the castor damper Tightening torque for A bolts is 5Nm NOTE Plea...

Page 36: ...36 Q400 Q500 Q700 F R Rev A 7 0 Trouble shooting If the Q400 Q500 Q700 F R is not working or not working as it should contact your supplier...

Page 37: ...hall not arise if a repair or replacement of a wheelchair or a part is required for the following reasons a Normal wear and tear which include batteries armrest pads upholstery tyres brakes shoes etc...

Page 38: ...38 Q400 Q500 Q700 F R Rev A...

Page 39: ...39 Q400 Q500 Q700 F R Rev A...

Page 40: ...e Micka l Faraday 37170 Chambray L s Tours Tel 33 0 247554400 Fax 30 0 247554403 www sunrisemedical fr Sunrise Medical S r l Via Riva 20 Montale 29122 Piacenza Italia Tel 39 0523 573111 Fax 39 0523 57...

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