Sumitomo 82C+ Manual To Operation Download Page 113

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OME2024078-3 / Ver.1.01

Tokyo (JAPAN)

Sumitomo Electric Industries, Ltd.

(Global Business Dept.)

Akasaka Center Building, 1-3-13,

Motoakasaka, Minato-ku, Tokyo

107-8468, JAPAN

Tel: +81 (0)3 6406 2666

http://global-sei.com/sumitomo-electric-splicers

Bangkok (Thailand)

Sumitomo Electric (Thailand) Limited

Tel: +66 (0)2 260 7231 ~ 5

http://www.set-th.com/

Hong Kong (China)

Sumitomo Electric Asia, Ltd.

Tel: +852 2576 0080

http://www.seac-cn.com/

Singapore

Sumitomo Electric Asia Pacific Pte. Ltd.

Tel: +65 6261 3388

http://www.seps.com.sg/

Manila (Philippines)

SEI (PHILIPPINES) Incorporated

Tel: +63 2 811 2755/2756

Gurgaon (India)

SEI Trading India Pvt. Ltd. (SETI)

Tel: +91 124 4577 470

https://www.sumitomosplicers.in/

Contact Address

Summary of Contents for 82C+

Page 1: ...Be sure to read all the following warnings and cautions before use Guide to operation TYPE 82C...

Page 2: ...Y PRECAUTIONS The meaning of these symbols In the product and this operation manual symbols are used to highlight warnings and cautions for you to read so that accidents can be prevented The meanings...

Page 3: ...y use the heat shrink oven for long hours keeping it high temperature Doing so can cause heat shrink oven to malfunction The following case is the exception for repairing and replacing the product fre...

Page 4: ...condition such as unusual noise smoke or unusual odor occurs immediately turn off the power and disconnect the power plug Next contact our qualified service personnel 26 Be sure to turn off the splice...

Page 5: ...aged excessive current flow can cause loss of control during charging or discharging of the battery pack heat generation bursting and fire 7 Make sure the polarities are correctly connected Do not att...

Page 6: ...Ion battery Follow the direction of the transport company 11 Before carrying the case make sure that there is no visible sign of damage and screw looseness on the handle and latch If the case with dam...

Page 7: ...and fire Avoid charging the battery pack at extremely low temperature below 0 C Failure to do so may lead to deterioration in performance and battery leakage 5 Always turn off the power to the splice...

Page 8: ...lacing the battery pack by a new one 15 When disposing of the battery pack contact our qualified service personnel or follow the local regulations 16 Although bright spots or dark spots may appear on...

Page 9: ...NING This product is sold for the use in a limited sales area and the sale resale transfer lease or otherwise of this product to the other regions is prohibited except written consent of Sumitomo Elec...

Page 10: ...2657736 2660633 2738583 Sweden Patent No s 1355177 1892547 United Kingdom Patent No s 1355177 1892547 1944631 2241914 2420633 2657736 2657737 2660633 2738583 Hong Kong S A R Patent No s 1106961 Desig...

Page 11: ...ute rent lease transfer or disclose the whole or part of the writings to the public or unidentified parties and transfer disclose or display the electrical format of the writings through online media...

Page 12: ...TYPE 82C SOFTWARE USER LICENCE SD logo is a trademark or registered trademark of SD 3C LLC Apple is a trademark or registered trademark of Apple Inc Google play is a trademark or registered trademark...

Page 13: ...ogram 2 9 Selecting heater program 2 10 Stripping the fiber coating Cleaning the bare fiber 2 11 Cleaving the fiber 2 12 Inserting fibers into the splicer 2 14 Arc test 2 15 Starting the automatic spl...

Page 14: ...ntenance 6 9 SumiCloud 6 10 Information 6 12 7 Other convenient functions 7 1 Back monitor type 7 1 Universal clamp 7 2 Fiber holder operation 7 3 Detachable attachable bare fiber pads 7 4 Heater clam...

Page 15: ...s manual in a location in which you can easily get to see Optical fiber requirement The TYPE 82C can splice the following optical fiber types 1 Fiber diameter except 125 m are only applied in room tem...

Page 16: ...fusion splicer or an accessory such as a cleaver the SumiCloud notifies a user as a caution or warning message The caution or warning message is sent to a field installer s smartphone and at the same...

Page 17: ...version is provided Fusion splicer TYPE 82C USB cable Cooling tray Hand strap No Description Part number Quantity 1 Fusion splicer TYPE 82C 1 pc 2 Carrying case CC 82 1 pc 3 Battery pack BU 16 1 pc 4...

Page 18: ...licable coating diameter 250 900 m Applicable fiber diameter 125 m Replacement blade for FC 6R and FC 8R FCP 20BL 7R Replacement blade for FC 6 FCP 20BL FC 8R F FC 6S C FC 6RS C FC 6S 5C Jacket remove...

Page 19: ...en enables to start the splicing and heating processes and edit the settings Heat shrink oven Used to heat and shrink fiber protection sleeves The splicer has 2 independent heat shrink ovens front and...

Page 20: ...blinks during the pre heating processes SET key Starts the splicing process Keys are equipped on the top of the splicer There are also SET RESET and HEAT icons on the touchscreen monitor Heat shrink...

Page 21: ...llumination Illuminates the V groove Lit when the hood is opened Lens protection glass Protects the lens surface Microscope objective lens Fiber is observed through the lens V grooves Keep bare fibers...

Page 22: ...d slot For splice data output Insert Wireless LAN SD card in this slot when using SumiCloud DC output terminal Used to supply DC power to a hot jacket remover SELECT switch Displays Splice Heater prog...

Page 23: ...assword entry screen is displayed Enter your start up password referring to the instruction below HEATER key 1 Moves the cursor to left RESET key Moves the cursor to right POWER key Moves the cursor d...

Page 24: ...es approx 200 C Take care when you run the heater High voltage High voltage is generated in the electrode during an arc Unplug the power cord and remove the battery pack be fore you access the electro...

Page 25: ...ew type When the icon is tapped the image view type is changed to dual tandem dual side by side single single Show hide icons at the top of the screen Start the splicing process Splice program Heater...

Page 26: ...ater program Play a help video to learn fiber preparation etc Log in to Administrator mode by entering a password You can use some more useful Administrator functions Chapter 8 Administrator mode Adju...

Page 27: ...t all the necessary items ready TYPE 82C standard package Note that the applicable fiber protection sleeves differ depending on the cleave length P 5 2 TYPE 82C standard package Jacket remover Fiber c...

Page 28: ...further information on each step please see the page described below 1 Turning on the TYPE 82C P 2 8 2 Home screen P 2 8 3 Selecting splice program P 2 9 5 P 2 11 6 Cleaving the fiber P 2 12 7 Inserti...

Page 29: ...pplied to the AC adapter causing the AC adapter to stop running In this case the AC adapter needs replacing for a fee Contact our maintenance service center 3 Place the AC adapter in a proper location...

Page 30: ...y pack slot Insert the tab of the cover into the slot Close the cover Lock the cover securely Lock Battery pack installation Insert the battery pack straight all the way in the slot Battery pack remov...

Page 31: ...takes 4 hours to finish charging though the charging time differs according to the remaining battery capacity The LED green illuminates when the charging completes The battery pack can be charged whil...

Page 32: ...the indicator Tap The possible cycle displayed on the monitor is estimated based on the remaining battery level It changes according to the operational environment and condition No guaranteed value Ch...

Page 33: ...ot use or store the battery pack at high temperature such as in strong direct sunlight in cars during hot weather This may cause leakage of battery fluid If you are not going to use the battery pack f...

Page 34: ...d after turning on the power and then Home screen is displayed after a few seconds Output cord of the AC adapter Turning on the splicer Power key Turning off the splicer Press the Power key for more t...

Page 35: ...eration Selecting splice program P 4 1 P 4 2 Splice program list P 4 3 Customizing splice program 1 Tap the Splice program label on the Settings panel 2 Select a fiber category 3 Tap the splice progra...

Page 36: ...operation Selecting heater program 3 Tap the heater program you would like to use P 5 1 P 5 2 Heater program list P 5 3 Customizing heater program 1 Tap the Heater program label on the Settings panel...

Page 37: ...queaky clean Fiber protection sleeve Use the correct groove of the remover according to the fiber coating diameter See figure 1 3 Repeat the stripping process for the other fiber 4 Clean the bare fibe...

Page 38: ...g if the cleave length is 16mm 3 Close the lid of the single fiber adapter Lower the top clamp lever 4 Slide the blade carriage to the rear of the cleaver as indicated by the arrow Blade carriage Top...

Page 39: ...ly 1 Do not re clean the fiber after cleaving 2 To avoid damaging or contaminating a delicate fiber end insert the fiber in the splicer immediately after preparation 3 Glass fiber fragments are extrem...

Page 40: ...fiber in the splicer so the fiber end is between the edge of the v groove and the electrodes Electrode V groove Fiber 3 Close the fiber coating clamp lid Do not touch the fiber end face against any su...

Page 41: ...g in a typical splice program such as SMF Standard Auto Mode which is incorporated in the TYPE 82C automatically analyzes and then calibrates an arc power at each splice Normally an arc test does not...

Page 42: ...ress the Set key An arc test is started 4 The melt back distance of the left and right fibers and the arc center position which are measured via image processing are displayed on the monitor screen Th...

Page 43: ...prepared fiber in the fiber coating clamp of the fusion splicer P 2 14 Tap the Set icon or press the Set key to start splicing 2 Inspection of fiber end face dust 4 Estimated loss is displayed After t...

Page 44: ...ou can do the following actions View splice data after splicing Adjust the zoom of a fiber image Available when or is selected Adjust display brightness Capture a fiber image on the screen Adjust the...

Page 45: ...er pads Clean the V groove and bare fiber pads See the illustra tions below P 3 1 Cleaning V grooves P 3 2 Cleaning bare fiber pads Bubble Prefusion time is too short Increase the Prefusion time P 4 6...

Page 46: ...st Once started the proof test cannot be cancelled When the proof test is complete the screen as shown above is displayed Procced with the heating process See the next page Manual proof test Take care...

Page 47: ...1 Heater 1 Heater 2 When lowering the fiber onto the heat shrink oven use the markings on the heat shrink oven as a reference 60mm 40mm Marking for the center of the heat shrink oven 1 Open the heat...

Page 48: ...se personal injury and damage to the heat shrink oven Evaluating protection sleeve NG Cooling tray 6 Place the protection sleeve onto the cooling tray Install the cooling tray into the splicer as show...

Page 49: ...for drop cable is not available Groove for drop cable Remove the single fiber adapter Fiber cleaver If the single fiber adapter AP FC6M is attached to the cleaver it must be removed If the single fib...

Page 50: ...the cable sheath using nippers 3 Insert a protection sleeve over the cable 5 Split the cable sheath to expose 30 40mm of optical fiber Cut off the split cable sheath 6 The cable sheath is removed Rep...

Page 51: ...om the cable end 4 Place the cable in the groove for drop cable on the cleaver aligning the cable end with the end of the single fiber adapter Cleave the fiber referring to the cleaver instructions 6...

Page 52: ...ve the fiber coating at 2 4mm away from the edge of the fiber holder Touch the JR M03 against the edge to remove and you can remove the coating at 3mm away from the edge 3 Clean the bare fiber from th...

Page 53: ...licing process 3 Make sure that the fiber sits in the V groove correctly Perform an arc test prior to splicing 2 Place the fiber holder onto the fiber holder stage fitting the pin of the stage into th...

Page 54: ...the cable 3 While maintaining a slight tension on the cable ends transfer the cable to the heat shrink oven and close the right hand oven clamp 2 Take out the cable and slide the fiber protection slee...

Page 55: ...rk Clean each part with a cotton swab Please bear in mind that daily cleaning can maintain splicer performance Clean components before and after use Failure to do so may cause electric shock Cleaning...

Page 56: ...urface dirty a fiber image is unclear resulting in imperfect image processing If the display is uneven or LED error occurs clean them with a cotton swab moistened with alcohol 1 Prepare a cotton swab...

Page 57: ...lar motion 4 Use a dry cotton swab to wipe off any excess alcohol 5 Re fit the electrodes 6 Perform an arc test If splicing is carried out right after electrode replacement the splicer cannot automati...

Page 58: ...sily Clean the heating plate regularly with a dry cotton swab 1 Clean the heating plate with a dry cotton swab 2 Clean the clamps of the heat shrink oven with a cotton swab moistened with alcohol Remo...

Page 59: ...exceeds 6 000 times a warning message appears every time the splicer is powered on and until you replace electrodes according to the replacement procedures described in the next page Always replace w...

Page 60: ...rode from the electrode cover by pulling it out straight 5 Insert the protrusion of the electrode cover in the splicer While keep pushing down the cover tighten the thumbscrew fully Refer to the illus...

Page 61: ...lectrodes are installed in a wrong way Correct Make sure The protrusion of the electrode cover fits in the splicer properly The tips of the electrodes face each other at the same height The thumbscrew...

Page 62: ...e storing Discard the liquid solvent properly or lock the dispenser completely and put it in a plastic bag before packing the dispenser in the case Before storing the fiber cleaver dispose of the fibe...

Page 63: ...ate Software update The splicer software can be updated via internet Remote maintenance The splicer can be remotely inspected via internet Remote maintenance are not covered in some countries and regi...

Page 64: ...en you clear on the type of the fiber being spliced CS G654 Auto Can be used to splice identical CSF ITU T G654 Choose the program when you clear on the type of the fiber being spliced NZ G655 Auto Ca...

Page 65: ...d Can be used to splice identical standard DSF ITU T G 653 DS G653 Quick Can be used to splice identical standard DSF ITU T G 653 and make a faster splice In this mode APDS is disabled Other DSF The s...

Page 66: ...fault value has been changed 5 Delete the current value using icon first and then edit the value and tap Done Std is the default value 1 On the Splice Program screen P 2 9 select the fiber category wh...

Page 67: ...pied program and change the parameter settings First log in to Administrator mode to do this action P 8 1 Logging in to and logging out of Administrator mode 3 Tap A pull down menu appears Select Copy...

Page 68: ...e right upper corner of the screen The splice program which is currently selected for us cannot be hidden To hide the program first select other program to deselect the program and then do the above p...

Page 69: ...need to be changed Cleaning Arc Time Sets the time for cleaning arc to remove dust on optical fiber Gap Sets the gap between fiber end faces before arc fusion Cleave Angle Limit Sets the threshold of...

Page 70: ...ess to Automatic or Manual MFD Mismatch Coef Sets the coefficient for an estimated loss yielded due to MFD mismatch Wavelength Sets the wavelength for loss estimation calculation MFD L Sets the MFD of...

Page 71: ...plice program Arc discharging and motor driving systems during the splicing process 6 7 8 can only be edited in Administrator mode 1 Arc time 2 Prefuse time 3 Over Lap 4 Arc Power 5 Cleaning Arc Time...

Page 72: ...s 3 Arc is generated 1 Select NanoTune splicing program Tap the Set icon 2 Inspection of fiber end face The NanoTune is activated when the end face is poor 4 The NanoTune splice is completed and an es...

Page 73: ...splice mode creates an intentional core axial offset and splices fibers 4 Enter the value by touching the number keys and then tap Done An estimated splice loss displayed in the splicer varies dependi...

Page 74: ...ill does not match the target splice loss go back to step 5 6 to adjust ATTN Coef again Touch the ATTN icon on the arc pause screen to go to the setting screen Item Details Operator Administra tor Vie...

Page 75: ...g process is finished 40mm 0 9 Can be used for heat shrinking 40mm protection sleeves for single fiber with 0 9mm coating for example Sumitomo FPS 40 40mm 0 4 Can be used for heat shrinking 40mm prote...

Page 76: ...connector Lynx CustomFit E SC Fusion Can be used for heat shrinking dedicated protection sleeves for Sumitomo E SC Fusion Connector SPS 45mm Thin Can be used for heat shrinking 45mm semi shrunk protec...

Page 77: ...4 Select the parameter you would like to edit An editable parameter has a mark at the rightmost part of the row Customizing heater program Heater program can be customized as per your requirement by...

Page 78: ...area of heater programs After the copy you can edit the name of the copied program and change the parameter settings First log in to Administrator mode to do this action P 8 1 Logging in to and loggin...

Page 79: ...ing in to and logging out of Administrator mode 2 Tap to switch between ON OFF 1 Referring to the procedures in Page 5 4 go to Heater Program edit screen Tap the Pencil icon at the right upper corner...

Page 80: ...eating element is heated up to the set temperature in the first half duration of the heating cycle Numerical input Heating Duration A The first half duration of heating cycle Numerical input Heat Up T...

Page 81: ...t the splicer operation settings such as auto start re arc etc P 6 2 Function Settings P 6 5 Splice Data View splice data and edit data storage settings etc P 6 7 Maintenance P 6 9 SumiCloud Connect t...

Page 82: ...enu label to display the Menu screen 3 Tap Operation Settings icon on the Menu screen to edit the settings 4 Tap to toggle an item ON or OFF as desired 1 Tap the Settings panel icon to open the Settin...

Page 83: ...onal arc should be performed Add Arc Settings Allows to adjust the arc power for additional arc Ignore Cleave Angle Limit If this item is set to ON the splicer will ignore a result of cleave angle ins...

Page 84: ...Screen Pre Fusion Screen Arc Screen Post Fusion Screen Est Loss Screen Splicing process screen setup Available in Administrator mode If X or Y only is selected X or Y screen is displayed on the screen...

Page 85: ...unction Settings icon to edit the settings 5 Edit the setting as desired 1 Tap the Settings panel icon to open the Settings panel 4 Tap the item you would like to edit Scroll down the screen to view a...

Page 86: ...t the power key to re start the splicer Auto Power Off AC If the splicer is in Sleep mode and not interrupted on AC operation for another certain period of time it will automatically switch off Switch...

Page 87: ...d splice data Internal memory or SD card Histogram Displays a histogram of Splice losses and cleave angles based on stored splice data Data type to Save Allows to select data type to store from Text I...

Page 88: ...formation please refer to P 4 6 and P 4 7 Fiber Offset Inspected offset of the core axis or diameter axis Core Offset Inspected core step status of the offset caused by deformation Core Angle Inspecte...

Page 89: ...he circuit board optical unit motors and heat shrink oven are automatically inspected Motor Calibration The condition of all motors is inspected Caution for Arc Count Sets an arc count at which a caut...

Page 90: ...ection to ON to enable wireless LAN connection to connect the splicer to a smartphone via Wireless LAN When wireless LAN connection becomes available wireless LAN icon appears on the monitor screen 4...

Page 91: ...and sends by e mail Add splice location on the GPS map to the report Help Video Visual tutorial for splice operation on smartphone Help video for related products available Software update Automatic u...

Page 92: ...down the page to view all the patent information Software Version Serial Number Is required for maintenance of the splicer Service Support Shows the name of the company that handles sales and mainten...

Page 93: ...Set up and utilize the functions as necessary When the monitor is in the back position your splicing work is easier if the right hand and left hand coating clamps are swapped Refer to the following pr...

Page 94: ...position of the lid according to the fiber coating type and then close the lid 0 9mm coating 0 25mm coating Bare fiber 10mm 10mm Applicable cleave length for the universal clamp 3 Re fit the coating...

Page 95: ...be placed on the holder stage Fiber holder operation with the back monitor type When the fiber holder is used with the monitor in the back position your splicing work is easier if the direction of ope...

Page 96: ...together The bare fiber pad is attached to the hood and they are moved together when the hood is opened and closed The bare fiber pad is detached from the hood to make sure if the fiber is clamped pr...

Page 97: ...by the arrow The example shows the right hand lever is moved 1 The heater clamp lid and heater lid move independently The heater clamp lid and heater lid move together by sliding the lever in the dir...

Page 98: ...that automatically starts the splicing process and the heating operation In a high location secure the TYPE 82C to a tripod with M8 screw or 1 4 20UNC screw on its bottom to prevent it from dropping T...

Page 99: ...ed with the TYPE 82C Secure it to the splicer referring to the following procedures Please hook the end of the hand strap to the strap ring on the right and left sides of the TYPE 82C If the hand stra...

Page 100: ...inistrator mode is P 8 2 Changing Administrator password Logging in to and logging out of Administrator mode 1 Open the Settings panel Tap Login 3 After the entered password is verified Administrator...

Page 101: ...1 Open the Administrator settings panel Tap Password Settings Changing Administrator password 2 Tap Change Password 3 Enter the current 4 digit password and tap Done 4 Eter a new 4 digit password and...

Page 102: ...curity Settings On the next screen tap OFF in Security 4 Enter a min 4 to max 16 digit startup password and then tap Done Reenter the password for con firmation and then tap Done 5 Enter a date when t...

Page 103: ...every time after the date when the startup password is activated passed Security setting is enabled Change a startup password Change a date when the splicer requires a password entry You cannot start...

Page 104: ...he page and then tap Password Lock Set tings to set it to ON 4 In Operator mode splice program heater program function settings and sound setting cannot be edited If you would like to edit the setting...

Page 105: ...m 1 Open the Administrator settings panel Tap Menu 2 From the Menu screen select Operation Settings 3 Tap the lock icon 5 The lock setting is completed After you log out of Administrator mode the item...

Page 106: ...breaking in spite of a good arc test result clean the V grooves and the bare fiber pads completely Deterioration of a jacket remover fiber cleaver may lead to fiber breaking Clean the jacket remover...

Page 107: ...s a foreign object in the screen Clean the microscope lens protection glass and LEDs P 3 2 Cleaning LEDs P 3 3 Cleaning lens protection glass The fibers are not placed correctly in the splicer The fib...

Page 108: ...re fiber pad P 3 1 Cleaning V grooves P 3 2 Cleaning bare fiber pads The splicer failed to adjust the arc gap of the left right fiber There is a foreign object in the screen Clean the microscope lens...

Page 109: ...still poor Please change the blade position or replace the blade Instruction manual that came with the cleaver you use The splicer failed to adjust the focus There is a foreign object in the screen Cl...

Page 110: ...to align the left right fiber There is a foreign object in the screen Clean the microscope lens protection glass and LEDs P 3 2 Cleaning LEDs P 3 3 Cleaning lens protection glass There is dust on the...

Page 111: ...he previous page The splicer failed to inspect the right and left fibers There is dust on the fiber end face Cleave the left right fiber again Instruction manual that came with the cleaver you use The...

Page 112: ...free of charge a Damage or malfunction caused by misuse mishandling non qualified repair disassembly modification or any other irregular execution b Damage or malfunction caused by drop fall or any ot...

Page 113: ...ic splicers Bangkok Thailand Sumitomo Electric Thailand Limited Tel 66 0 2 260 7231 5 http www set th com Hong Kong China Sumitomo Electric Asia Ltd Tel 852 2576 0080 http www seac cn com Singapore Su...

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