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9. Daily inspection and maintenance

DANGER

Never approach or touch any rotating parts (shaft, etc.) when maintaining or inspecting the reducer during
operation.

Loose clothing cought in these rotating parts may result in severe injury and/or death.

Be sure to stop both the driving and driven machines before checking any tooth surfaces; otherwise, you may
be caught in the gear engaging section, resulting in severe injury and/or death.
Do not operate any units without all (safety) covers in place. Failure to do so may cause injury and/or death.

CAUTION

The surface of the reducer will get hot, do not touch the reducer ; otherwise, a burn may result.
Do not change the oil during operation or soon after operation has ceased ; otherwise, the hot oil may cause
burns.
Do not remove any covers or open the reducer during operation ; otherwise, splashing hot lubricant may
cause burn.

Change lubricant according to the maintenance manual, and use only those recommended lubricants ;
otherwise, the system may be damaged.

We cannot assume any responsibility for damage or injury resulting from an unauthorized modification by a
customer.

9-1) Daily inspection

To ensure proper and contined optimum operation, use the table below to perform daily inspections of the unit.

When any abnomality is found during daily inspection, take appropriate corrective measures based on "10.
Troubleshooting (P.9)" 
If normal operation is still not possible, contact the nearest agent, distributor, or service office.

(1) Change oil 500 hours or 6 months whichever comes first after initial start-up. 

(2) In case of the oil temperature is below 80 C (176  F), a 8000 hours or 1 year (Whichever comes first) change interval 
     is recommended.

(3) In case of the oil temperature is above 80 C (176  F), a 4000 hours or 6 months (Whichever comes first) change 
     interval is recommended.

Inspection item

Noise

Vibration

Surface

temperature

Oil level

Oil leakage

Foundation bolt

Details of inspection

Is there abnormal sound or sudden change in the noise characteristics during
operation ?
Is there any abnormal vibration or sudden change in the vibration of the
reducer?

Is the temperature of the surface of the reducer abnormally high ? Or is it
rising rapidly?

The temperature rise during operation differs according to the type of
reducers. A surface temperature of approx. 80 C (176  F)will not cause
any adverse effects as long as it does not rise significantly above this level.

Is the oil level decreasing ?

(Check the oil level with a dipstick or visible oil gauge when the reducer is not
operating)

Is oil leaking from the oil seal or other sections?

Have any bolts come loose ?

Table 7

9-2) Change of lubricant

Deterioration of the oil will be accelerated when the ambient temperature changes rapidly or the ambient atmosphere
contains corrosive gases. In these situations consult with the lubricant manufacturer.

Do not operate damaged PARAMAX DRIVE FOR AIR COOLED CONDENSERS; otherwise, injury, fire, 
or damage to the system may result. 

Summary of Contents for PARAMAX SFC Series

Page 1: ...y trained technicians Carefully read the maintenance manual before use Oil is removed from PARAMAX DRIVE FOR AIR COOLED CONDENSERS before shipment Supply oil according to the maintenance manual before...

Page 2: ...garding safety and proper use DANGER CAUTION The unit should be operated only within its design and performance specifications otherwise injury or damage to a system may occur Keep hands and all forei...

Page 3: ...tor Serial number Fig 1 Rating plate CAUTION Unpack the unit after verifying that it is positioned right side up otherwise injury may result Verify that the unit received is in fact the one ordered Wh...

Page 4: ...or damage to the equipment and or lifting device may result Before hoisting check the weight with the rating plate crate performance specifications catalog etc Never hoist a PARAMAX DRIVE FOR AIR COOL...

Page 5: ...n lbs 12390 21510 Install PARAMAX DRIVE FOR AIR COOLED CONDENSERS on a sufficiently rigid base Use installation bolts corresponding to JIS strength class 8 8 or its equivalent The torque of installati...

Page 6: ...Shaft Shaft end thread Fig 3 Fig 2 6 Lubrication 6 1 Shipping condition 6 2 Method of lubrication 6 3 Selection of lubricant Refer to Table 3 to select mineral oil or synthetic oil Table 4 shows recom...

Page 7: ...h a visual oil gauge Fig 4 Exercise care when supplying oil to ensure that loose nuts bolts washers dust water and other foreign substances will not enter the unit If oil level is lower than the speci...

Page 8: ...plug during operation otherwise splashing lubricant may cause burns When reversing the direction of rotation first bring the unit to a complete stop then commence reverse rotation otherwise the system...

Page 9: ...al operation is still not possible contact the nearest agent distributor or service office 1 Change oil 500 hours or 6 months whichever comes first after initial start up 2 In case of the oil temperat...

Page 10: ...hop Place the key in position Repair at a specialized workshop Adjust the protective device Change the connection The output shaft turns when there is no load Excessive temperature rise Oil leakage Ab...

Page 11: ...on shaft Helical gear Helical pinion shaft Key Oil pump Key Key Key Key Tolerance ring Tapered roller bearing Tapered roller bearing Spherical roller bearing Spherical roller bearing Tapered roller be...

Page 12: ...11 Fig 6 Locations of oil filler and drain plug Oil Filler Oil Gauge Drain Plug Magunetic Plug Air Breather Oil Pump Cooling Fan 13 Locations of oil filler and drain plug...

Page 13: ...God or any other reasons beyond the control of the Seller 8 waste exhaustion normal wear and tear or deterioration on the parts of the Products such as bearing oil seal 9 any other troubles problems...

Page 14: ...GM2202E 1 0 2004 2...

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