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PARTS CATALOG

8.9

ELECTRICAL/PNEUMATIC CONTROLS ASSEMbLY (125–150HP)

*INLET VALVE MODULATION OPTION ONLY

*INLET VALVE REGULATION OPTION ONLY

M14

*INLET VALVE REGULATION OPTION ONLY

NOT SHOWN OR VOLTAGE VARIATIONS: - SEE TABLE: MAIN VFD - SEE TABLE: VFD MOTOR CORD GRIP [BACK BOTTOM OF VFD] - SEE TABLE: MOTOR WIRING CABLE [BETWEEN CORD GRIPS] - SEE TABLE: MOTOR CORD GRIP [MOTOR CONDUIT BOX]

NTS

1 OF 1

DJW

05/12/14

AS802-V125150T1

ELEC/PNEUCTL 125-150HP VFD

DRAWING, ASSEMBLY T1

M10

M11

M12

M13

E10

E11

E12

REVISIONS

REV.

DESCRIPTION

DATE

APPROVED

RELEASED

05/12/14

DJW/GLB

INTERNAL TO CONTROLS TUBING LEGEND

BLOWDOWN - FORCED CLOSED INLET

INLET VALVE MODULATION CONTROL LINE

ATMOSHPERIC BLOWDOWN LINE

REGULATOR VALVE INLET

RECEIVER TANK PRESSURE XDCR

LINE PRESSURE XDCR CONTROL LINE

ELECTRICAL LEGEND

UNIT DISCHARGE TEMP. SWITCH

BLOWDOWN SOLENOID VALVE

RECEIVER TANK PRESSURE XDCR

LINE PRESSURE XDCR

FLUID FILTER DP SWITCH

FROM MAIN VFD/DC BUSS

TO FAN VFD

MOD BUSS

DRIVE COMMUNICATION

E10

12-COND. MAIN VFD CONTROL

E11

FAN CURRENT SENSOR

E12

8-COND. FAN VFD CONTROL

MOUNTING LOCATION

MOUNT TO CONTROL PANEL DOOR

FROM AIR OUTLET PIPE ASSEMBLY

FROM SUMP TANK LID PORT

FROM MPV PORTS

MOUNTED TO COOLER SUPPORT LEG

INLET TUBE PORT(FILTER END)

TO INLET TUBE PORT(INLET VALVE END)

INLET VALVE PORTS

FROM HI-PRESSURE FLUID FILTER PORT

M10

FROM LO-PRESSURE FLUID FILTER PORT

M11

MOUNT TO FLUID FILTER SUPPORT(BOTTOM SIDE)

M12

FROM SIDE SUMP TANK PORT(WET SIDE)

M13

FROM UNIT DISCHARGE PORTS

M14

MOUNT TO FRAME CORNER PLATFORM

ELECTRICAL COMPONENTS NOT SHOWN

VOLTAGE

PACKAGE

MAIN DRIVE

P/N

VFD/MOTOR

CONDUIT FITTING

P/N(2-EACH)

CONDUIT P/N

(FT)

230V

125

380V/60

125

400V

125

460V

125

18519-180C

575V

125

18519-130D

380V/60

150

400V

150

460V

150

16519-216C

575V

150

16519-172D

ITEM NO.

PART NUMBER

PART DESCRIPTION

QTY

34-60103-605

ELBOW, 1/2" 90D, SEALTITE

34-60103-606

CONN, 1/2" SEALTITE

00216-195

BRACKET, 204UNIT

00345-016

SWITCH, DELTA-P 0-20PSID NO

03001-190S

ORIFICE, 1/2" M/F .190"

03480-002

SILENCER, AIR 1/4" NPT

09355-109

SUPPORT, DRIVE AND

09602-028

TUBE, 1/4'' HI DP SWITCH

09602-029

TUBE, 1/4'' LO DP SWITCH

09660-014

VALVE, 2-WAY (N.O.)

16412-057

CONTROL BOX ASSEMBLY

16519-XXX

DRIVE, VFD A1000 VARIOUS

40529-011

VALVE,SOLENOID 2-W NO120V

69671-010M

MICRO PROCESSOR, CTL T1

69676-007

SENSOR, PRESS TRANS 16BAR

69677-005DC

SENSOR, TEMP 1/8" NPT

90364-172

SCREW, PHIL PANHD 8-32X1 PLTD

90623-008

NIPPLE, HEX 1/2 NPT CLOSE

91135-008

UNION, PIPE 1/2" GALV. SCH40

91163-006

BUSHING, RDC GALV 1/2"X3/8"

91177-166

NIPPLE, GALV 1/2"X5"SCH80

91401-001S

NUT, CONDUIT SEALING LOCK 0.50"

91553-044

CONN, NT 1/4 X 1/4 MPT

91553-064

CONN, NT 3/8 X 1/4 MPT

91557-044

ELBOW, 90 NT 1/4 X 1/4 M

91557-064

ELBOW, 90 NT 3/8 X 1/4 M

91557-066

ELBOW, 90 NT 3/8 X 3/8 M

91928-008

PLUG, PIPE 1/2" SOC-HEX-HEAD

92141-002

BULKHEAD, 1/4" FNPT BRASS

92469-056

NIPPLE, GALV. 1/4" X 2.0"

92960-003

CONN, MALE 1/4''TX1/8''MPT

92970-003

ELBOW, 90° 1/4'' X 1/8''MPT

93115-001

BOLT, WHIZ 1/4-20 X 3/4

93115-023

BOLT, WHIZ 3/8-16 X 1 1/4"

93115-024

BOLT, WHIZ 1/2-13 X1 1/4'' GR5

93165-002

NUT, WHIZ HEX 1/4-20

93165-004

NUT, WHIZ HEX 3/8-16

93165-006

NUT, WHIZ HEX 1/2-13

94561-002

PLUG, PIPE 1/4" SQUARE HD

94561-004

PLUG, PIPE 1/2" SQ.HD

95330-078

TEE, GALV 1/2 X 1/2 X 1/4

95510-004

TEE, STRT BR 1/4

95794-0417

GRIP,CORD STR 1/4 NPT

95795-0812

GRIP,CORD STR 1/2

95795-0841

GRIP,CORD STR 1/2X16/4

96399-004

ELBOW, 90 DEG. MALE 1/4"

96399-108

ELBOW, 1/2" M X M NPT

00901052 0003

ELBOW, 1/2M X 1/2F 90 DEG 3000#

00901165 0011

BUSHING, REDUC 1/2 X 1/8 300#

05019730 0005

VALVE, CHECK 1/4NPT

SHEET

SCALE:

TOLERANCES AS FOLLOWS:

REV

DESCRIPTION

THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SUL

LIVAN-PALATEK, INC. IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC

OR COPIED.

1201 West US Highway 20, Michigan City IN 46360

WWW.SULLIVANPALATEK.COM 1-800-438-6203

SULLIVAN-PALATEK

CHECKED BY:

DATE:

DRAWN BY:

FIRST USED ON:

ANGLES: + OR - 1/2 DEG.

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE NOTED

X.XXX + OR - 0.005

X.XX + OR - 0.020

DECIMAL: X.X + OR - 0.050

MATERIAL:

IT IS LOANED SUBJECT TO RETURN UPON DEMAND, IS NOT TO BE USED D

IRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN-PALATEK

'S INTEREST.

DRAWING NO:

SIZE

FIGURE 8-5.

AS802-V125150T1 R00

Summary of Contents for SP20

Page 1: ...User Manual Industrial Air Compressors 2014 JULY Document 18730 020 00 Issued July 07 2014 VFD Series SP20 Models T1 Microprocessor Control Variable Frequency Drive ...

Page 2: ... Record the model and serial number of the compressor for future reference when contacting the factory for service or parts Model Number Serial Number DISCLAIMER Although this manual is checked for conformity with the machines described we cannot guarantee that all errors will be excluded Necessary corrections will be made in future editions of this manual This manual is subject to change without ...

Page 3: ... authorized to perform warranty service if such service in the judgment of Sullivan Palatek has adversely affected the performance of the compressor the consequences of negligence misuse accident installation or storage The consequences of compressor lubrication ne glect as manifested by varnishing pitting erosion of the rotors or stator or both Any premium for overtime labor requested by purchase...

Page 4: ... compressor must be completed and returned within 10 days of delivery and start up to register the compressor in to the Platinum program Eligibility for the Platinum warranty will expire 180 days after shipment of the product from the factory and can only be reestablished by application to the Sullivan Palatek Product Support department which may require a paid on site inspection before granting S...

Page 5: ...ould occur if the instruction is not followed NOTE is used to inform the reader of installation operation or maintenance information that is important but not hazardous I III MANUAL ORGANIZATION Anyone operating or servicing the Sullivan Palatek air compressor should read this entire manual and be familiar with its information The chart below is a quick guide to the contents in this manual SECTION...

Page 6: ...s to keep on hand and exploded assembly drawings with corresponding parts lists of all the parts on the air compressor I IV SUPPLEMENTAL DOCUMENTS For more detailed information on certain components or optional equipment specific to this compressor supplemental documents are provided in addition to the standard compressor manual ...

Page 7: ... 3 COMPONENT DESCRIPTION 13 3 1 Air Compressor Package 14 3 2 Compression Cycle 14 3 3 Drive System 14 3 4 Protective Devices 15 3 5 Air Oil Discharge System 15 3 6 Cooling and Lubricating System 16 3 7 Air Inlet and Capacity Control System 17 3 8 Monitoring System 22 4 INSTALLATION 23 4 1 Receiving 24 4 2 Moving and Lifting 24 4 3 Location and Support 24 4 4 Intake Air 24 4 5 Ventilation and Cool...

Page 8: ... Box Assembly 460V 20hp Fan Motor 56 8 9 Electrical Pneumatic Controls Assembly 125 150hp 58 8 10 Electrical Pneumatic Controls Assembly 200 250hp 62 8 11 Electrical Pneumatic Controls Assembly 350hp 66 8 12 Electrical Pneumatic Controls Assembly Remote NEMA 1 70 8 13 Electrical Pneumatic Controls Assembly Remote NEMA 4 72 8 14 Air Inlet Assembly 74 8 15 Air Inlet Assembly Remote 76 8 16 Receiver ...

Page 9: ...1 1 INTRODUCTION TOPICS IN THIS SECTION General Compressor Safety Precautions 2 Safety Decals 2 Screw Compressor Airend Exchange Program 3 ...

Page 10: ...g pressure relief valve ports hoses or tools Avoid bodily contact with hot oil hot surfaces sharp edges and corners Serious injury or death may result from horseplay with air hoses and compressed air Do not do it do not allow it Do not operate the compressor if there is a possibility of it ingesting flammable toxic or explosive fumes mists or particulate Do not operate the compressor with its fan ...

Page 11: ...or other responsible administrator to be sure the operator is properly trained made aware of and understands the meaning of all warning decals 1 3 SCREW COMPRESSOR AIREND EXCHANGE PROGRAM After the warranty period has expired a factory remanufactured airend can be purchased on an exchange basis All bearings and seals have been replaced All other parts not meeting our quality standards are also rep...

Page 12: ...4 Introduction ...

Page 13: ...ional Drawing Air Cooled 125 150hp 7 2 3 Dimensional Drawing Air Cooled 200 250hp 8 2 4 Piping and Instrumentation Diagram Air Cooled 9 2 5 Piping and Instrumentation Diagram Water Cooled 10 2 6 Wiring Diagram 460V 10hp Fan Motor 11 2 7 Wiring Diagram 460V 10hp Fan Motor 12 ...

Page 14: ...g bar 175 175 175 175 175 Minimum Pressure psig bar 70 70 70 70 70 Motor Output 60 Hz hp kW 125 150 200 250 300 COMPRESSOR DATA 200 PSI SP20 125 SP20 150 SP20 200 SP20 250 SP20 300 Capacity acfm 461 495 730 790 960 Full Load Pressure psig bar 200 200 200 200 200 Minimum Pressure psig bar 70 70 70 70 70 Motor Output 60 Hz hp kW 125 150 200 250 300 COMPRESSOR DATA 250 PSI SP20 125 SP20 150 SP20 200 ...

Page 15: ... 48 INCHES ALL 2 AROUND PACKAGE FOR BOTH SERVICING AND AIR FLOW 4X 0 88 DIAMETER FRAME MOUNTING HOLES 3 AIR FLUID SEPARATOR ELEMENT HEIGHT IS 16 00 ALLOW THIS 4 FOR SERVICE HEIGHT ABOVE THE TANK Q1 MPC SCREEN HEIGHT IS APPROX 66 00 5 COOLER OPENING IS 48 50 X 48 50 6 DIMENSIONAL TOLERANCE 50 7 FLUID FILTER ELEMENTS REVISIONS REV DESCRIPTION DATE APPROVED 00 RELEASED 02 15 13 DJW GLB D C B A A B C ...

Page 16: ...CHES ALL 2 AROUND PACKAGE FOR BOTH SERVICING AND AIR FLOW 4X 0 88 DIAMETER FRAME MOUNTING HOLES 3 AIR FLUID SEPARATOR ELEMENT HEIGHT IS 16 00 ALLOW THIS 4 FOR SERVICE HEIGHT ABOVE THE TANK Q1 MPC SCREEN HEIGHT IS APPROX 66 00 5 COOLER OPENING IS 48 50 X 48 50 6 DIMENSIONAL TOLERANCE 50 7 FLUID FILTER ELEMENTS REVISIONS REV DESCRIPTION DATE APPROVED 00 RELEASED 02 15 13 DJW GLB D C B A A B C D 1 2 ...

Page 17: ...9 Specifications 2 4 PIPING AND INSTRUMENTATION DIAGRAM AIR COOLED Figure 2 3 P I SP20 MPC 125 300 ...

Page 18: ...10 Specifications 2 5 PIPING AND INSTRUMENTATION DIAGRAM WATER COOLED Figure 2 4 P I SP20 MPC WC ...

Page 19: ...6 1 05 1 04 1 03 1 02 1 01 1 24 CB111 2A V I SW1 2 V I THERMAL OVERLOAD OPTIONAL VFD 1 YASKAWA A1000 MAIN MOTOR DRIVE RUN SIGNAL FROM T1 XO3 VFD 2 YASKAWA V1000 FAN MOTOR DRIVE T111 50VA XFMR 120 24 VAC 1 4 3 2 1 1 2 3 4 5 6 2 1 C8 C7 C5 C4 C3 C2 C1 C C6 2 1 2 1 2 1 BLK WHT 1 2 3 4 5 6 WHT BLK Figure 2 5 WD 00052 R00 SP SERIES VFD W T1 10HP FAN ...

Page 20: ...1 07 1 06 1 05 1 04 1 03 1 02 1 01 1 24 V I SW1 2 V I THERMAL OVERLOAD OPTIONAL VFD 1 YASKAWA A1000 MAIN MOTOR DRIVE RUN SIGNAL FROM T1 XO3 VFD 2 YASKAWA V1000 FAN MOTOR DRIVE T111 50VA XFMR 120 24 VAC 4 3 2 1 1 2 3 4 5 6 2 1 2 1 2 1 2 1 BLK WHT 1 2 3 4 5 6 C8 C7 C5 C4 C3 C2 C1 C C6 WHT BLK Figure 2 6 WD 00024 R00 SP SERIES VFD W T1 10HP ...

Page 21: ...OPICS IN THIS SECTION Air Compressor Package 14 Compression Cycle 14 Drive System 14 Protective Devices 15 Air Oil Discharge System 15 Cooling and Lubricating System 16 Air Inlet and Capacity Control System 17 Monitoring System 22 ...

Page 22: ...wer is transferred directly from the motor to the compressor unit by the drive coupling to bring the compressor unit up to operating speed An adapter housing self aligns the motor and compressor unit The power status and modes of operation are controlled through the starter assembly 3 3 1 DRIVE MOTOR The drive motor is the main electrical motor that powers the compressor unit The electric motor is...

Page 23: ...e sensor probe is located in the compressor unit discharge outlet side port 3 5 AIR OIL DISCHARGE SYSTEM After compression the high pressure air and oil mixture travels to the sump tank where the air and oil is separated by change of direction and reduction in velocity The oil is stored in the bottom portion sump of the tank until it is recirculated through the system The remaining oil in the air ...

Page 24: ...ed on seasonal requirements 3 6 COOLING AND LUBRICATING SYSTEM Oil is circulated through the compressor cooling and lubricating system by the minimum pressure main tained in the sump tank by the minimum pressure valve Oil flows from the sump tank to the temperature control valve where cool oil is allowed to initially bypass the fluid cooler As the temperature of the oil rises the temperature contr...

Page 25: ... CAPACITY CONTROL SYSTEM 1 2 3 5 KEY 1 VORTEX CONTROL VALVE 2 VORTEX PRESSURE REGULATOR 3 PRESSURE REGULATING CONTROL VALVE 5 BLOWDOWN SOLENOID VALVE INLET CONTROL VALVE INLET AIR FILTER D C 1 3 4 5 A B C D E E B A 2 FIRST USED ON TOLERANCES AS FOLLOWS THIS DRAWING AND ALL INFORMATION THEREIN IS THE CHECKED BY DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 00...

Page 26: ...d to ensure the compressor is up to proper speed and minimum design pressure has been achieved At this time the system in blow down status during which control air is supplied back to the inlet valve to keep it in a closed position and a controlled amount of air is vented out of the sump tank A predetermined blow down orifice and an inlet by pass orifice will maintain the unload sump pressure nomi...

Page 27: ...come up to operating pressure During this time no control air will be flowing to any major components As the sump pressure reaches the set point of the minimum pressure valve air flow to customer s process will start The mois ture separator outlet pressure to the customer s process is monitored and will control the blow down when needed Sump pressure and line pressure are displayed on the control ...

Page 28: ...tisfies the customer s demand set pressure the control regulating valve will sense the demand change and start supplying air to the inlet poppet valve closing the disc to the desired posi tion The reduced volume of air will attempt to sustain the line pressure until either a higher demand of air is required which will force the system back to full load status or no more air is required which will ...

Page 29: ...status for a preset unload time This time prevents the main motor from exceed ing its recommended maximum starts per hour If air demand occurs prior to shutdown the system will change back to full load status SHUTDOWN Once the requirements have been met by both the customer s demand and the unload time the compres sor will shut down During this time pressure remains in the system and the compresso...

Page 30: ...alve opens to vent airflow from the sump tank to the atmosphere The opening of the valve is controlled by the adjustable set point of the microprocessor Air from the blow down solenoid valve is vented back to the inlet air filter to reduce noise during blow down The blow down solenoid valve is located on the upper side of the sump tank 3 7 5 LINE PRESSURE TRANSDUCER P2 The line pressure transducer...

Page 31: ... Receiving 24 Moving and Lifting 24 Location and Support 24 Intake Air 24 Ventilation and Cooling 24 Electrical Connections 25 Fluid Level Check 25 Direction of Rotation 25 Compressed Air System 26 Multiple Machine Installation 26 Storage 26 ...

Page 32: ...sor on a level hard surface capable of supporting its weight in a clean well lit and well ventilated area Allow at least four feet of clearance on all sides and top of the compressor for safe inspec tion maintenance use of lifting equipment and air circulation When installing on a mezzanine ensure there is proper beam and brace support for the compressor s weight disbursed in square inches the com...

Page 33: ...y regulations The compressor must also be grounded properly in accordance with all applicable codes Three phase power terminates at connections L1 L2 and L3 on the motor contactor Make sure the wire is of sufficient size for the amperage of the compressor Make sure it is a good electrical and mechanical connection and no hairs are sticking out The ground wire must be terminated to the ground termi...

Page 34: ...r horsepower to allow smooth operation of the compressor s controls Compressed air should enter the receiver tank at a lower connection point than the air out connection and not on plane Dryer and associated conditioning filters should be next as needed Locate as close as practical to where the compressed air is to be utilized to save piping use a minimum number of 90 fittings reduce loss of cfm a...

Page 35: ...27 5 Operation TOPICS IN THIS SECTION T1 User Interface 28 Access Codes 29 Prior to Starting 30 Normal Start 30 Normal Stop 30 Restarts 30 ...

Page 36: ...00 while in menu mode press and hold for longer than two seconds ENTER Confirm selection or value adjustments Press to lock a selected value display and prevent returning to the default display after a short delay When locked the key symbol will flash To unlock press CLEAR It will also return to the default display when power is removed DOWN Scroll down through menu and menu item options or decrem...

Page 37: ...y value or option adjustment that has not been confirmed and entered into memory will be abandoned and the original setting maintained A flashing key symbol displayed with any item indicates the item is locked and cannot be modified This will occur if the Item is view only non adjustable or in instances where the item cannot be adjusted while the compressor is in the operational STARTED state Item...

Page 38: ... Close and lock out main power disconnect 3 Press START on the T1 controller refer to 5 1 T1 User Interface 4 Open the service valve to the plant air distribution system 5 Allow machine to reach normal operating pressure and observe operation of automatic controls 6 Check for any possible leaks 5 5 NORMAL STOP 1 Close the service valve 2 Allow sump pressure to fall to 40 45 psi 3 Press STOP on the...

Page 39: ...ON Maintenance Schedule 32 General Maintenance Safety 33 Stopping for Maintenance 33 Bolt Torque Guidelines 33 Compressor Lubricant 34 Oil Filter 37 Air Oil Separator 38 Oil After Cooler 39 Minimum Pressure Valve 39 Pressure Adjustment 40 ...

Page 40: ... 5 CHANGE LUBRICANT FOOD GRADE X 9 6 5 CHANGE LUBRICANT PALASYN 45 X 9 6 5 CHANGE LUBRICANT PAL EXTRA 44 X 9 6 5 CHANGE LUBRICANT PAL EXTRA 68 X 9 6 5 CHANGE SEPARATOR ELEMENT X X 1 6 12 6 12 INSPECT ELECTRICAL CONTACTS X 7 INSPECT INTAKE VALVE X 7 GREASE MOTOR 13 NOTES 1 50 Weekly 1 000 Quarterly 4 000 Yearly etc 2 Once after initial 50 hours from installation 3 Checked with compressor off sightg...

Page 41: ...e main power switch stating that the compressor is being serviced 2 Isolate the compressor from the compressed air supply by closing a manual shutoff valve downstream from the compressor Display a sign in clear view at the shutoff valve that the compressor is being serviced Be certain that a pressure relief valve is installed upstream of any isolation valve 3 Wait until sump pressure reading is 0 ...

Page 42: ... Discard in an approved manner 4 Remove any remaining oil by splitting the discharge pipe at the compressor unit ADD NEW LUBRICANT 1 Clean any dirt from around the oil fill cap 2 Loosen the cap to make sure any remaining pressure is relieved through the vent hole then remove 3 Add oil to the edge of the oil fill port 4 Replace cap and tighten securely 6 5 4 CONVERT When converting to a different t...

Page 43: ...1201 W U S HIGHWAY 20 MICHIGAN CITY IN 46360 00350 012 SAMPLE OIL FROM SUMP TANK 1 Run the compressor long enough to reach normal operating temperatures 2 Follow 6 3 Stopping for Maintenance procedures 3 Remove the drain plug from the end of the drain line at the bottom of the sump tank 4 Open the drain valve and drain any water from the sump tank Discard in an approved manner 5 Fill the clear sam...

Page 44: ... 5 Mail the sample to C O Lube Analysis Sullivan Palatek Inc 1201 West US Hwy 20 Michigan City IN 46360 INTERPRET RESULTS The results of the oil analysis will be given to the sender of the sample by Sullivan Palatek The analysis report includes customer unit infor mation sample data spectrochemical analysis physical properties additional test results and analysis recommendations If previous oil sa...

Page 45: ...g for Maintenance procedures 2 Verify that compressor has little to no air pressure prior to removal of component parts 3 A drain valve on side of head is supplied if desired to drain residual fluid remaining in the filter head 4 If at minimum place a small pan under the head and with rag remove old element A strap wrench or equivalent may be needed to remove the elements discard the old elements ...

Page 46: ...ION 1 Clean the top of the tank and the bottom side of the lid to ensure clean installation of new element 2 Inspect the new element to verify that staples are in the gaskets and there are no punctures Carefully install the new separator element into position Make sure the bolt holes are lined up 3 Carefully place the lid into position onto the separator element Again make sure that the bolt holes...

Page 47: ...cure clamps Figure 6 7 SP20 FILTE REPL 1 2 3 5 A B C C B A 4 AIR FILTER MAINTENANCE 6 8 OIL AFTER COOLER The oil after cooler fins should be inspected and cleaned every 500 hours or monthly 6 8 1 INSPECTION 1 Inspect the cooler from the fan guard side If any dirt or foreign material is found the cooler should be removed and cleaned 2 Cleaning in place may cause damage to the fan or cooler 6 8 2 RE...

Page 48: ... procedures optional 2 If the compressor is equipped with the optional canopy remove the front left access door panel The pressure control regulating valve is located behind this enclosure panel to the right of the electrical control panel 3 Tighten the adjusting screw on the pressure control regulating valve about one turn to remove the modulating control while adjusting the load and unload setti...

Page 49: ... 42 Machine Will Not Build Up Full Discharge Pressure 42 Machine Shuts Down With Air Demand Present 43 Line Pressure Rises Above Unload Pressure 43 Excessive Lubricant Consumption 43 Pressure Relief Valve Opens Repeatedly 44 Receiver Pressure Venting Through Blow Down 44 ...

Page 50: ...ce CDT sensor Defective control relay Replace control relay Power failure Refer to 5 6 Restarts Unit filled with oil Inlet valve is leaking Replace inlet valve Unit failure Replace unit 7 2 MACHINE WILL NOT BUILD UP FULL DISCHARGE PRESSURE CAUSE REMEDY Air demand is too great Repair system air leaks Add compressor capacity to satisfy demand Dirty air filter Clean or change element as required Pres...

Page 51: ...e is too high Provide sufficient ventilation Low lubricant level Add lubricant Clogged oil filter Change oil filter element Cooler thermostat not functioning properly Replace thermostat Defective CDT sensor Replace CDT sensor 7 4 LINE PRESSURE RISES ABOVE UNLOAD PRESSURE CAUSE REMEDY Leak in control system tubing causing loss of pressure signals Replace tubing Improperly adjusted or defective cont...

Page 52: ...transducer P2 Incorrect control settings Readjust or replace pressure regulating valve Receiver pressure transducer P1 is defective Replace receiver pressure transducer P1 Faulty pressure relief valve Replace pressure relief valve 7 7 RECEIVER PRESSURE VENTING THROUGH BLOW DOWN CAUSE REMEDY Defective check valve portion of minimum pressure valve Repair or replace check valve ...

Page 53: ...NEMA 1 70 Electrical Pneumatic Controls Assembly Remote NEMA 4 72 Air Inlet Assembly 74 Air Inlet Assembly Remote 76 Receiver Assembly 78 Air Piping Assembly Air Cooled SP20 125 SP20 150 80 Air Piping Assembly Air Cooled SP20 200 SP20 250 82 Air Piping Assembly Air Cooled SP20 300 SP20 350 84 Air Piping Assembly Water Cooled 86 Air Cooler Assembly 125 150hp 88 Air Cooler Assembly 200hp 90 Air Cool...

Page 54: ...pressor NOTE Use the space provided on the inside cover of the manual to record the model and serial number of the compressor for future reference 8 1 1 CONTACT INFORMATION For replacement parts and manuals contact us at Sullivan Palatek Inc 1201 West US Highway 20 Michigan City IN 46360 T 219 874 2497 F 219 872 5043 Toll Free 800 438 6203 www sullivanpalatek com 8 2 PARTS DRAWINGS The parts drawi...

Page 55: ... 1 11 K40529 011A KIT REPAIR SOLENOID BLOW DOWN VALVE 1 12 00701701 0204 KIT COMPRESSOR SHAFT SEAL 1 13 40530 011 VALVE BLOW DOWN SOLENOID 1 14 03100 066 VALVE PRESSURE RELIEF 1 15 69676 007 TRANSDUCER RECEIVER PRESSURE P1 1 16 69676 007 TRANSDUCER LINE PRESSURE P2 1 17 69677 005DC SENSOR COMPRESSOR DISCHARGE TEMPERATURE 1 18 00345 016 SWITCH FLUID FILTER DIFFERENTIAL 1 19 00061 005 LUBRICANT PALA...

Page 56: ...ife under severe demanding conditions normally encountered in recirculating systems such as rotary screw compressors Pal EXTRA 44 combines the advantages of synthesized hydrocarbon blended with a very thermally and oxidatively stable polyester This combination provides excellent material compatibility and superior resis tance to air borne contaminants FLUID LIFE 10 000 hours or 2 years ORDERING OP...

Page 57: ... fluid which is very thermally stable as well as resistant to degradation from ingested fumes Because of its higher viscosity this fluid is recommended for use in compressors at high operating pressure Pal EXTRA will have a long service because of its specialized formulation FLUID LIFE 12 000 hours or 2 years ORDERING OPTIONS DESCRIPTION PART NUMBER LUBRICANT PAL EXTRA 68 5 GALLON PAIL 00070 005 L...

Page 58: ... COMPRESSOR FRAME AND DRIVE ASSEMBLY 22 16 13 2 17 1 14 23 15 6 5 6 10 21 18 3 12 9 19 7 4 18 19 20 11 8 24 ITEM P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 0 23 0 24 1 3 4 5 2 Figure 8 1 AS801 200250TW R00 ...

Page 59: ... X 3 4 10 90115 096 BOLT HH 3 4 10 X 3 4 11 90115 104 BOLT HH 1 2 13 X 3 25 4 12 90305 064 WASHER LOCK 5 8 4 13 90306 057 WASHER LOCK 5 8 HC 8 14 91097 055 NIPPLE HALF 1 8 X 2 GALV 1 15 92224 117 BOLT SOC 1 2 13 X 2 8 16 92224 823 BOLT SOC 5 8 11 X 2 8 17 93115 001 BOLT WHIZ 1 4 20 X 3 4 4 18 93115 013 BOLT WHIZ 3 8 16 X 1 0 16 19 93165 004 NUT WHIZ HEX 3 8 16 16 20 99988 008 NUT NYLOCK 1 2 13 4 2...

Page 60: ...3 14 7 2 15 NOT SHOWN 30A FAN MOTO 2A T1 MPC PR NOTES 1 REFERENCE ITEM PART NU 1 31 8515 2 00339 3 00350 4 00716 5 00716 6 01347 7 01347 8 01348 9 08718 10 10543 11 60641 12 60641 13 60642 14 60642 15 60642 16 61540 17 61540 REV 00 01 TB LIST 1 2 5 21 22 23 24 30 31 32 33 34 35 36 C C C1 C2 C3 C4 C5 C6 C7 C8 GND GND 81 82 83 84 85 86 1 3 4 5 A B C D E 2 Figure 8 2 16412 057 R01 ...

Page 61: ...7 01348 001 DUCT WIRING 1IN IN 10 8 08718 006 LUG BOX 14AWG 2AWG STRAND 1 9 10543 065 ENCLOSURE 24 X 12 X 8 N4 T1 1 10 31 85153 379 SWITCH EMERGENCY STOP 1 11 60641 120 BREAKER CIRCUIT 2 AMP 1P 1 12 60641 210 BREAKER CIRCUIT 1 AMP 2P 1 13 60642 001 TERMINAL BLOCK GRAY 36 14 60642 002 TERMINAL BLOCK GROUND GRN 2 15 60642 500 TERMINAL BLOCK END ANCHOR 2 16 61540 009 FUSEHOLDER 1AMP 1POLE 2 17 61540 ...

Page 62: ... T1 MPC PROTECTION QTY 2 2A NOTES 1 REFERENCE S P WIRING DIAGRAM ITEM PART NUM 1 31 85153 2 00339 00 3 00350 01 4 00716 05 5 00716 12 6 01347 00 7 01347 00 8 01348 00 9 08718 00 10 10543 06 11 60641 12 12 60641 21 13 60642 00 14 60642 00 15 60642 00 16 60642 00 17 61540 00 18 61540 04 REV 00 TB LIST UPR 1 5 22 24 31 33 35 C C1 C3 C5 C7 81 83 85 SPARE SPARE GND GND LWR 2 21 23 30 32 34 36 C C2 C4 C...

Page 63: ...L DIN LARGE IN 7 5 8 01348 001 DUCT WIRING 1IN IN 10 9 08718 006 LUG BOX 14AWG 2AWG STRAND 1 10 10543 065 ENCLOSURE 24 X 12 X 8 N4 T1 1 11 60641 120 BREAKER CIRCUIT 2 AMP 1P 1 12 60641 210 BREAKER CIRCUIT 1 AMP 2P 1 13 60642 002 TERMINAL BLOCK GROUND GRN 2 14 60642 006 TERMINAL BLOCK 2 TIER GRAY 18 15 60642 007 TERMINAL BLOCK 2 TIER END BAR 1 16 60642 008 TERMINAL BLOCK 2 17 61540 009 FUSEHOLDER 1...

Page 64: ...NCE S P WIRING DIAGRA 1 NO BOTTOM WIRE TRACK ALLOW 2 ITEM PART NUMBER 1 31 85153 379 2 00339 001 3 00350 011 4 00716 050 5 00716 120 6 01347 003 7 01347 003 8 01348 001 9 08718 006 10 10543 065 11 60641 120 12 60641 210 13 60642 002 14 60642 006 15 60642 007 16 60642 008 17 61540 009 18 61540 045 REV 00 TB LIST UPR 1 5 22 24 31 33 35 C C1 C3 C5 C7 81 83 85 SPARE SPARE GND GND LWR 2 21 23 30 32 34 ...

Page 65: ...L DIN LARGE IN 7 5 8 01348 001 DUCT WIRING 1IN IN 10 9 08718 006 LUG BOX 14AWG 2AWG STRAND 1 10 10543 065 ENCLOSURE 24 X 12 X 8 N4 T1 1 11 60641 120 BREAKER CIRCUIT 2 AMP 1P 1 12 60641 210 BREAKER CIRCUIT 1 AMP 2P 1 13 60642 002 TERMINAL BLOCK GROUND GRN 2 14 60642 006 TERMINAL BLOCK 2 TIER GRAY 18 15 60642 007 TERMINAL BLOCK 2 TIER END BAR 1 16 60642 008 TERMINAL BLOCK 2 17 61540 009 FUSEHOLDER 1...

Page 66: ... TABLE MOTOR WIRING SEE TABLE MOTOR CORD G 10 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 E6 E7 E8 E9 E10 E11 E12 E6 ELECTRICAL LEGEND E1 UNIT DISCHARGE TEMP SWITCH E2 BLOWDOWN SOLENOID VALVE E3 RECEIVER TANK PRESSURE XDCR MOUNTING LOCATION M1 MOUNT TO CONTROL PANEL DOOR M2 FROM AIR OUTLET PIPE ASSEMBLY M3 FROM SUMP TANK LID PORT M4 FROM MPV PORTS M5 MOUNTED TO COOLER SUPPORT LEG M6 INLET TUBE PORT...

Page 67: ...NDUIT SEALING LOCK 0 50 10 23 91553 044 CONN NT 1 4 X 1 4 MPT 2 24 91553 064 CONN NT 3 8 X 1 4 MPT 2 25 91557 044 ELBOW 90 NT 1 4 X 1 4 M 4 26 91557 064 ELBOW 90 NT 3 8 X 1 4 M 1 27 91557 066 ELBOW 90 NT 3 8 X 3 8 M 3 28 91928 008 PLUG PIPE 1 2 SOC HEX HEAD 1 29 92141 002 BULKHEAD 1 4 FNPT BRASS 3 30 92469 056 NIPPLE GALV 1 4 X 2 0 1 31 92960 003 CONN MALE 1 4 TX1 8 MPT 2 32 92970 003 ELBOW 90 1 4...

Page 68: ...BLE MOTOR CORD G 10 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 E6 E7 E8 E9 E10 E11 E12 E6 ELECTRICAL LEGEND E1 UNIT DISCHARGE TEMP SWITCH E2 BLOWDOWN SOLENOID VALVE E3 RECEIVER TANK PRESSURE XDCR MOUNTING LOCATION M1 MOUNT TO CONTROL PANEL DOOR M2 FROM AIR OUTLET PIPE ASSEMBLY M3 FROM SUMP TANK LID PORT M4 FROM MPV PORTS M5 MOUNTED TO COOLER SUPPORT LEG M6 INLET TUBE PORT FILTER END ELECTRIC VOLTA...

Page 69: ...T LEG M6 INLET TUBE PORT FILTER END M7 TO INLET TUBE PORT INLET VALVE END M8 INLET VALVE PORTS M9 FROM HI PRESSURE FLUID FILTER PORT M10 FROM LO PRESSURE FLUID FILTER PORT M11 MOUNT TO FLUID FILTER SUPPORT BOTTOM SIDE M12 FROM SIDE SUMP TANK PORT WET SIDE M13 FROM UNIT DISCHARGE PORTS M14 MOUNT TO FRAME CORNER PLATFORM 8 9 3 ELECTRICAL LEGEND ELECTRICAL LEGEND E1 UNIT DISCHARGE TEMP SWITCH E2 BLOW...

Page 70: ...44 45 22 1 2 NOT SHOWN OR VOLTAGE SEE TABLE MAIN VFD SEE TABLE VFD MOTOR SEE TABLE MOTOR WIRI SEE TABLE MOTOR COR M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 E6 E7 E8 E9 E10 E11 E12 E6 IT ELECTRICAL LEGEND E1 UNIT DISCHARGE TEMP SWITCH E2 BLOWDOWN SOLENOID VALVE E3 RECEIVER TANK PRESSURE XDCR MOUNTING LOCATION M1 MOUNT TO CONTROL PANEL DOOR M2 FROM AIR OUTLET PIPE ASSEMBLY M3 FROM SUMP TANK LID POR...

Page 71: ...NDUIT SEALING LOCK 0 50 10 23 91553 044 CONN NT 1 4 X 1 4 MPT 2 24 91553 064 CONN NT 3 8 X 1 4 MPT 2 25 91557 044 ELBOW 90 NT 1 4 X 1 4 M 4 26 91557 064 ELBOW 90 NT 3 8 X 1 4 M 1 27 91557 066 ELBOW 90 NT 3 8 X 3 8 M 3 28 91928 008 PLUG PIPE 1 2 SOC HEX HEAD 1 29 92141 002 BULKHEAD 1 4 FNPT BRASS 3 30 92469 056 NIPPLE GALV 1 4 X 2 0 1 31 92960 003 CONN MALE 1 4 TX1 8 MPT 2 32 92970 003 ELBOW 90 1 4...

Page 72: ...OLTAGE SEE TABLE MAIN VFD SEE TABLE VFD MOTOR SEE TABLE MOTOR WIRI SEE TABLE MOTOR COR M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 E6 E7 E8 E9 E10 E11 E12 E6 IT ELECTRICAL LEGEND E1 UNIT DISCHARGE TEMP SWITCH E2 BLOWDOWN SOLENOID VALVE E3 RECEIVER TANK PRESSURE XDCR MOUNTING LOCATION M1 MOUNT TO CONTROL PANEL DOOR M2 FROM AIR OUTLET PIPE ASSEMBLY M3 FROM SUMP TANK LID PORT M4 FROM MPV PORTS M5 MOUN...

Page 73: ...RT LEG M6 INLET TUBE PORT FILTER END M7 TO INLET TUBE PORT INLET VALVE END M8 INLET VALVE PORTS M9 FROM HI PRESSURE FLUID FILTER PORT M10 FROM LO PRESSURE FLUID FILTER PORT M11 MOUNT TO FLUID FILTER SUPPORT BOTTOM SIDE M12 FROM SIDE SUMP TANK PORT WET SIDE M13 FROM UNIT DISCHARGE PORTS M14 MOUNT TO FRAME CORNER PLATFORM 8 10 3 ELECTRICAL LEGEND ELECTRICAL LEGEND E1 UNIT DISCHARGE TEMP SWITCH E2 BL...

Page 74: ...11 32 35 44 43 E5 8 30 9 31 30 31 2 16 42 E5 INLET VALVE REGULATION OPTION ONLY 38 26 43 44 21 1 2 NOT SHOWN OR VOLTAGE V SEE TABLE VFD MOTOR SEE TABLE MOTOR WIRI SEE TABLE MOTOR COR M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 E6 E7 E8 E9 E10 E11 E12 E6 IT ELECTRICAL LEGEND E1 UNIT DISCHARGE TEMP SWITCH E2 BLOWDOWN SOLENOID VALVE MOUNTING LOCATION M1 MOUNT TO CONTROL PANEL DOOR M2 FROM AIR OUTLET P...

Page 75: ...N NT 3 8 X 1 4 MPT 2 24 91557 044 ELBOW 90 NT 1 4 X 1 4 M 4 25 91557 064 ELBOW 90 NT 3 8 X 1 4 M 1 26 91557 066 ELBOW 90 NT 3 8 X 3 8 M 3 27 91928 008 PLUG PIPE 1 2 SOC HEX HEAD 1 28 92141 002 BULKHEAD 1 4 FNPT BRASS 3 29 92469 056 NIPPLE GALV 1 4 X 2 0 1 30 92960 003 CONN MALE 1 4 TX1 8 MPT 2 31 92970 003 ELBOW 90 1 4 X 1 8 MPT 2 32 93115 001 BOLT WHIZ 1 4 20 X 3 4 4 33 93115 023 BOLT WHIZ 3 8 16...

Page 76: ...31 30 31 2 16 42 E5 INLET VALVE REGULATION OPTION ONLY 38 26 43 44 21 1 2 NOT SHOWN OR VOLTAGE SEE TABLE VFD MOTOR SEE TABLE MOTOR WIRI SEE TABLE MOTOR COR M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 E6 E7 E8 E9 E10 E11 E12 E6 IT ELECTRICAL LEGEND E1 UNIT DISCHARGE TEMP SWITCH E2 BLOWDOWN SOLENOID VALVE MOUNTING LOCATION M1 MOUNT TO CONTROL PANEL DOOR M2 FROM AIR OUTLET PIPE ASSEMBLY M3 FROM SUMP T...

Page 77: ...SURE FLUID FILTER PORT M10 FROM LO PRESSURE FLUID FILTER PORT M11 MOUNT TO FLUID FILTER SUPPORT BOTTOM SIDE M12 FROM SIDE SUMP TANK PORT WET SIDE M13 FROM UNIT DISCHARGE PORTS M14 MOUNT TO FRAME CORNER PLATFORM 8 11 3 ELECTRICAL LEGEND ELECTRICAL LEGEND E1 UNIT DISCHARGE TEMP SWITCH E2 BLOWDOWN SOLENOID VALVE E3 RECEIVER TANK PRESSURE XDCR E4 LINE PRESSURE XDCR E5 FLUID FILTER DP SWITCH E6 FROM MA...

Page 78: ...70 Parts Catalog 8 12 ELECTRICAL PNEUMATIC CONTROLS ASSEMBLY REMOTE NEMA 1 2 9 12 13 4 9 10 6 8 7 13 11 1 14 5 3 Figure 8 11 AS820 010 R00 ...

Page 79: ...24 BOLT HH 1 2 13 X 1 1 4 6 7 90165 005 NUT HEX 1 2 13 6 8 00900305 0004 WASHER LOCK 1 2 6 9 91425 080 BUSHING CONDUIT PL 5 2 10 93115 002 BOLT WHIZ 5 16 18 X 3 4 4 11 93115 012 BOLT WHIZ 5 16 18 X 1 4 12 93115 024 BOLT WHIZ 1 2 13 X1 1 4 GR5 6 13 93165 003 NUT WHIZ HEX 5 16 18 8 14 93165 006 NUT WHIZ HEX 1 2 13 6 15 01153 018 PLATE FORK POCKET COVER SP32 2 16 93115 001 BOLT WHIZ 1 4 20 X 3 4 8 MO...

Page 80: ...atalog 8 13 ELECTRICAL PNEUMATIC CONTROLS ASSEMBLY REMOTE NEMA 4 L1 L1 L2 L2 L3 L3 16 13 18 3 10 11 14 5 17 19 20 12 8 7 9 14 2 1 MOUNTED TO DOOR 17 15 4 MOUNTED TO SUB PANEL 6 6 16 IT N Figure 8 12 AS820 012 R00 ...

Page 81: ...11 4002 REACTOR LINE 400A 3 1 9 16519 304C DRIVE VFD A1000 304A 480V 1 10 20144 007 BASE SP20 N4 VFD 1 11 61540 046 FUSEHOLDER 2 POLE 600V 30A 1 12 90115 024 BOLT HH 1 2 13 X 1 1 4 4 13 90321 004 WASHER FLAT 3 8 ZINC PLATE 2 14 93115 013 BOLT WHIZ 3 8 16 X 1 0 5 15 93115 024 BOLT WHIZ 1 2 13 X1 1 4 GR5 4 16 93165 004 NUT WHIZ HEX 3 8 16 5 17 93165 006 NUT WHIZ HEX 1 2 13 8 18 96362 006 WASHER BOLT...

Page 82: ...12 18 15 2 17 16 4 5 MOUNTED TO UNIT INLET FLANGE MOUNTED TO COOLER SUPPORT R ITEM PART 1 9141 2 002 3 004 4 006 5 030 6 05017 7 05018 8 0979 9 906 10 9141 11 922 12 922 13 923 14 923 15 931 16 931 17 931 18 931 D C 1 3 4 5 A B C D E E B A 2 Figure 8 13 AS805 125200 R01 ...

Page 83: ...0 0010 BAND AIR FILTER D750 900 2 7 05018174 0047 FILTER AIR D750 900 1 8 09790 005HP VALVE INTAKE 6 250 1 9 90659 265 O RING VITON 1 10 91411 077M ELBOW RUBBER 7 0 X 7 0 ID 1 11 92224 822 BOLT SOC 5 8 11 X 1 3 4 8 12 92224 097 BOLT SOC 3 4 10 X 1 1 2 8 13 92320 208 CLAMP HOSE 6 1 2 1 14 92320 368 CLAMP HOSE 7 1 2 NOM 3 15 93115 013 BOLT WHIZ 3 8 16 X 1 0 2 16 93115 032 BOLT WHIZ 5 16 18 X 1 50 4 ...

Page 84: ...MOUNTED TO UNIT INLET FLANGE MOUNTED TO COOLER SUPPORT 6 8 17 11 3 23 2 12 22 ITEM PART 1 00 2 00 3 00 4 00 5 03 6 03 7 097 8 10 9 90 10 914 11 91 12 91 13 914 14 92 15 92 16 92 17 92 18 93 19 93 20 93 21 93 22 94 23 0091 24 0501 25 0501 D C 1 3 4 5 A B C D E E B A 2 Figure 8 14 AS805 125200 RMT R00 ...

Page 85: ...W RUBBER 7 X 6 MOD 1 11 91411 070 EBLOW RUBBER 1 12 91411 077 ELBOW RUBBER 7 0 X 7 0 ID 1 13 91411 077M ELBOW RUBBER 7 0 X 7 0 ID 1 14 92224 097 BOLT SOC 3 4 10 X 1 1 2 8 15 92224 822 BOLT SOC 5 8 11 X 1 3 4 8 16 92320 208 CLAMP HOSE 6 1 2 1 17 92320 368 CLAMP HOSE 7 1 2 NOM 9 18 93115 013 BOLT WHIZ 3 8 16 X 1 0 2 19 93115 032 BOLT WHIZ 5 16 18 X 1 50 4 20 93165 003 NUT WHIZ HEX 5 16 18 4 21 93165...

Page 86: ... 00909753 0081 4 01663817 0014 5 03001 096 6 03100 066 7 03286 003 8 03448 205 9 08000 024L 10 08305 024SAE 11 09349 001 12 09602 007 13 09602 008 14 09610 012 15 18577 001 16 19600 070 17 80220 010 18 91176 008 19 91928 008 20 92141 005 21 93115 024 22 93165 006 23 95785 008 24 96363 042 25 96363 044 26 96363 108 27 96390 046 REV 00 01 D C 1 3 4 5 A B C D E E B A 2 Figure 8 15 AS803 125250 R01 ...

Page 87: ...EL 1 11 09349 001 SIGHTGLASS OIL RETURN 1 12 09602 007 TUBE SCAV LINE 125 250HP 1 13 09602 008 TUBE SCAV LWR 125 250HP 1 14 09610 012 TUBE TK TO TV TYKE 5 8 1 15 18577 001 INSERT STRAINER 1 16 19600 070 PIPE DISCH ASY 204UNIT 1 17 80220 010 ELBOW CMS ORB 5 8 X 875M 1 18 91176 008 NIPPLE PIPE 1 2 CLOSE STEEL 1 19 91928 008 PLUG PIPE 1 2 SOC HEX HEAD 2 20 92141 005 BULKHEAD 1 2 FNPT BRASS 1 21 93115...

Page 88: ... COOLER OUTLET PORT MOUNTED TO FRAME RAIL MOUNTED TO FRAME RAIL 13 ITEM PART NUM 1 00216 1 2 01475 0 3 01528 1 4 03000 0 5 07550 2 6 09229 2 7 09530 0 8 09610 0 9 09632 2 10 19604 0 11 91027 0 12 91177 1 13 91285 0 14 91285 0 15 91553 0 17 91557 0 17 92141 0 18 93115 0 19 93115 0 20 93165 0 21 93165 0 22 96363 2 23 96390 2 24 96399 1 25 00906058 REV 00 01 D C 1 3 4 5 A B C D E E B A 2 Figure 8 16 ...

Page 89: ...2 PIPE ASSEMBLY 1 11 91027 008 ELBOW PIPE 90 GALV 1 2 1 12 91177 135 NIPPLE PIPE 2X4 SCH 80 GALV 1 13 91285 008 COUPLING PIPE 1 2 GALV STL 1 14 91285 032 COUPLING 2 GALV 1 15 91553 088 CONN NT 1 2 X 1 2 MPT 1 17 91557 088 ELBOW 90 NT 1 2 X 1 2 M 1 17 92141 005 BULKHEAD 1 2 FNPT BRASS 1 18 93115 013 BOLT WHIZ 3 8 16 X 1 0 2 19 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 3 20 93165 004 NUT WHIZ HEX 3 8 16 2 ...

Page 90: ...OR TANK LID 12 5 17 9 13 8 19 1 7 25 27 AA AA MOUNTED TO FRAME RAIL FROM AFTER COOLER OUTLET PORT TO AFTER COOLER INLET PORT 24 MOUNTED TO FRAME RAIL 21 22 10 28 20 16 6 18 2 26 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 D C 1 3 4 5 A B C D B A 2 Figure 8 17 AS807 200250A R01 ...

Page 91: ... 09610 030SAE VALVE MPC 3 SAE 1 12 19600 071 PIPE ASSY 3IN FLEX CODE 61 1 13 19604 001 PIPE ASSEMBLY 1 14 90165 006 NUT HEX 5 8 11 GR5 4 15 90305 064 WASHER LOCK 5 8 4 16 91027 008 ELBOW PIPE 90 GALV 1 2 1 17 91177 048 NIPPLE CL GAL SCH80 3 0 1 18 91285 008 COUPLING PIPE 1 2 GALV STL 1 19 91285 048 COUPLING 3 GALV 1 20 91553 088 CONN NT 1 2 X 1 2 MPT 1 21 91557 088 ELBOW 90 NT 1 2 X 1 2 M 1 22 921...

Page 92: ... TANK LID 2 13 14 29 9 5 16 1 4 22 24 AA AA MOUNTED TO FRAME RAIL FROM AFTER COOLER OUTLET PORT TO AFTER COOLER INLET PORT 21 MOUNTED TO FRAME RAIL 18 19 6 25 17 12 3 15 26 23 8 ITE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 D C 1 3 4 5 A B C D B A 2 Figure 8 18 AS807 300350A R00 ...

Page 93: ...91177 048 NIPPLE CL GAL SCH80 3 0 1 14 91182 526 NIPPLE GAL SCH80 3 0 x5 00 1 15 91285 008 COUPLING PIPE 1 2 GALV STL 1 16 91285 048 COUPLING 3 GALV 1 17 91553 088 CONN NT 1 2 X 1 2 MPT 1 18 91557 088 ELBOW 90 NT 1 2 X 1 2 M 1 19 92141 005 BULKHEAD 1 2 FNPT BRASS 1 20 92773 115 STUD 5 8 UNC X 3 4 21 93115 013 BOLT WHIZ 3 8 16 X 1 0 2 22 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 3 23 93165 004 NUT WHIZ HE...

Page 94: ...MOUNT TO FRAME RAIL MOUNTED TO FRAME RAIL MOUNT TO AIR OIL SEPARATOR TANK LID R 0 ITEM PAR NUMB 1 00216 2 01475 3 01528 4 07550 5 09229 30 6 09530 7 09610 03 8 19600 9 19604 10 90165 11 90305 12 91027 13 91182 1 14 91285 15 91285 16 91553 17 91557 18 92141 19 92773 20 93115 21 93115 22 93165 23 93165 24 96399 25 00906058 26 00909753 27 00910659 28 00911859 1 3 4 5 2 Figure 8 19 AS807 200W R00 ...

Page 95: ... ELBOW PIPE 90 GALV 1 2 1 13 91182 1512 NIPPLE GAL SCH80 3 0 x3 2 14 91285 008 COUPLING PIPE 1 2 GALV STL 1 15 91285 048 COUPLING 3 GALV 1 16 91553 088 CONN NT 1 2 X 1 2 MPT 1 17 91557 088 ELBOW 90 NT 1 2 X 1 2 M 1 18 92141 005 BULKHEAD 1 2 FNPT BRASS 1 19 92773 115 STUD 5 8 UNC X 3 4 20 93115 013 BOLT WHIZ 3 8 16 X 1 0 2 21 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 3 22 93165 004 NUT WHIZ HEX 3 8 16 2 2...

Page 96: ...8 23 3 7 22 29 16 2 27 1 NOT SHOWN 09870 004 16FT WEATHERSTRIP UND 98432 400 16 WIRE TIES GUARD HALV SEE TABLE STARTER BOX CORD GRI SEE TABLE MOTOR WIRING CABLE B SEE TABLE MOTOR CORD GRIP MOT INSTALLATION NOTE 2X 01528 111 WILL NOT BE SUPPLIED WILL BE REPLACED WITH 08339 086 C 1 3 4 5 A B C B A 2 Figure 8 20 AS804 125150A VFD R02 ...

Page 97: ... 4 2 17 93115 002 BOLT WHIZ 5 16 18 X 3 4 26 18 93115 012 BOLT WHIZ 5 16 18 X 1 8 19 93115 013 BOLT WHIZ 3 8 16 X 1 0 6 20 93115 024 BOLT WHIZ 1 2 13 X1 1 4 GR5 4 21 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 6 22 93165 002 NUT WHIZ HEX 1 4 20 2 23 93165 003 NUT WHIZ HEX 5 16 18 34 24 93165 004 NUT WHIZ HEX 3 8 16 6 25 93165 006 NUT WHIZ HEX 1 2 13 10 26 94302 032 SCREW SELF DRILL 8 X 3 4 16 27 94649 013 ...

Page 98: ...9 23 24 19 5 26 15 9 11 23 17 17 18 13 10 8 23 3 7 22 29 16 1 2 27 NOT SHOWN 09870 004 16FT WEATH 98432 400 16 WIRE TIE SEE TABLE FAN DRIVE SEE TABLE MOTOR W SEE TABLE MOTOR CO INSTALLATION NOTE 2X 01528 111 WILL NO WILL BE REPLACED W C 1 3 4 5 A B C B A 2 Figure 8 21 AS804 200A VFD R02 ...

Page 99: ... 16 16 16 93115 001 BOLT WHIZ 1 4 20 X 3 4 2 17 93115 002 BOLT WHIZ 5 16 18 X 3 4 26 18 93115 012 BOLT WHIZ 5 16 18 X 1 8 19 93115 013 BOLT WHIZ 3 8 16 X 1 0 6 20 93115 024 BOLT WHIZ 1 2 13 X1 1 4 GR5 4 21 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 6 22 93165 002 NUT WHIZ HEX 1 4 20 2 23 93165 003 NUT WHIZ HEX 5 16 18 34 24 93165 004 NUT WHIZ HEX 3 8 16 6 25 93165 006 NUT WHIZ HEX 1 2 13 10 26 94302 032 S...

Page 100: ...24 19 5 26 15 9 23 17 17 18 13 10 8 23 3 7 22 29 16 1 27 2 11 NOT SHOWN 09870 004 16FT WEATHE 98432 400 16 WIRE TIES SEE TABLE FAN DRIVE SEE TABLE MOTOR WIR SEE TABLE MOTOR COR INSTALLATION NOTE 2X 01528 111 WILL NOT B WILL BE REPLACED WIT C 1 3 4 5 A B C B A 2 Figure 8 22 AS804 250A VFD R03 ...

Page 101: ...X 2 4 15 92906 008 CLIP FAN GUARD 3 16 16 16 93115 001 BOLT WHIZ 1 4 20 X 3 4 2 17 93115 002 BOLT WHIZ 5 16 18 X 3 4 26 18 93115 012 BOLT WHIZ 5 16 18 X 1 8 19 93115 013 BOLT WHIZ 3 8 16 X 1 0 6 20 93115 024 BOLT WHIZ 1 2 13 X1 1 4 GR5 4 21 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 6 22 93165 002 NUT WHIZ HEX 1 4 20 2 23 93165 003 NUT WHIZ HEX 5 16 18 34 24 93165 004 NUT WHIZ HEX 3 8 16 6 25 93165 006 NU...

Page 102: ...25 17 21 22 17 3 24 13 7 21 15 15 16 27 8 6 21 1 5 20 26 14 11 9 NOT SHOWN 09870 004 16FT WEAT 98432 400 16 WIRE TIE SEE TABLE FAN DRIV SEE TABLE MOTOR W SEE TABLE MOTOR C INSTALLATION NOTE 2X 01528 111 WILL NO WILL BE REPLACED W C 1 3 4 5 A B C B A 2 Figure 8 23 AS804 300A VFD R00 ...

Page 103: ...115 001 BOLT WHIZ 1 4 20 X 3 4 2 15 93115 002 BOLT WHIZ 5 16 18 X 3 4 26 16 93115 012 BOLT WHIZ 5 16 18 X 1 8 17 93115 013 BOLT WHIZ 3 8 16 X 1 0 6 18 93115 024 BOLT WHIZ 1 2 13 X1 1 4 GR5 4 19 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 6 20 93165 002 NUT WHIZ HEX 1 4 20 2 21 93165 003 NUT WHIZ HEX 5 16 18 34 22 93165 004 NUT WHIZ HEX 3 8 16 6 23 93165 006 NUT WHIZ HEX 1 2 13 10 24 94302 032 SCREW SELF DR...

Page 104: ...14 8 22 16 16 17 28 9 7 22 2 1 6 21 27 15 12 10 NOT SHOWN 09870 004 16FT WEATH 98432 400 16 WIRE TIE SEE TABLE MOTOR ST SEE TABLE MOTOR O SEE TABLE STARTER SEE TABLE MOTOR W SEE TABLE MOTOR C INSTALLATION NOTE 2X 01528 111 WILL NO WILL BE REPLACED W C 1 3 4 5 A B C B A 2 Figure 8 24 AS804 350A VFD R00 ...

Page 105: ... 5 16 18 X 1 8 18 93115 013 BOLT WHIZ 3 8 16 X 1 0 6 19 93115 024 BOLT WHIZ 1 2 13 X1 1 4 GR5 4 20 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 6 21 93165 002 NUT WHIZ HEX 1 4 20 2 22 93165 003 NUT WHIZ HEX 5 16 18 34 23 93165 004 NUT WHIZ HEX 3 8 16 6 24 93165 006 NUT WHIZ HEX 1 2 13 10 25 94302 032 SCREW SELF DRILL 8 X 3 4 16 26 99988 008 NUT NYLOCK 1 2 13 4 27 00902905 0004 CLAMP SUPPORT 75 ID 2 28 00907...

Page 106: ...WATER COOLER ASSEMBLY 8 10 11 9 9 11 6 5 4 3 1 2 8 10 7 ITEM PAR NUMB 1 00549 2 00549 3 01528 4 01528 5 01528 6 01528 7 01528 8 93115 9 93115 10 93165 11 93165 REV 00 D C 1 3 4 5 A B C D E E B A 2 Figure 8 25 AS804 200W R00 ...

Page 107: ... 3 01528 027 SUPPORT CLRS SP20 WC 1 4 01528 094 SUPPORT COOLER BACK 1 5 01528 095 SUPPORT COOLER FRONT 1 6 01528 096 SUPPORT CLR UDAC 125 250HP 2 7 01528 111 SUPPORT PLATE COOLER 2 8 93115 013 BOLT WHIZ 3 8 16 X 1 0 16 9 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 10 10 93165 004 NUT WHIZ HEX 3 8 16 16 11 93165 006 NUT WHIZ HEX 1 2 13 10 ...

Page 108: ...E 1 1 4 3 09620 018 TUBE 1 1 4 4 09620 019 TUBE 1 1 4 5 18338 020 VALVE WATE 6 91027 020 ELBOW 90 G 7 91135 020 UNION 1 1 4 8 92469 151 NIPPLE GAL 9 92469 205 NIPPLE GAL 10 92469 223 NIPPLE GAL 11 93115 034 BOLT WHIZ 1 12 93165 006 NUT WHIZ HE 13 96363 202 CONN CMS 1 14 96390 202 ELBOW CMS 15 00901161 0021 BUSHING PIP 16 00901161 0025 BUSHING RE D C 1 3 4 5 A B C D E E B A 2 FIRST US TOLER THIS DR...

Page 109: ...ER REGULATING 1 6 91027 020 ELBOW 90 GALV 1 25 1 7 91135 020 UNION 1 1 4 GALV 1 8 92469 151 NIPPLE GALV 1 1 4 X 4 1 2 1 9 92469 205 NIPPLE GALV 1 1 4 X 6 1 10 92469 223 NIPPLE GALV 1 1 4 X 7 1 11 93115 034 BOLT WHIZ 1 2 13 X 1 1 2 2 12 93165 006 NUT WHIZ HEX 50 13 2 13 96363 202 CONN CMS 1 1 4 X 1 1 4 1 14 96390 202 ELBOW CMS 1 1 4 X 1 1 4 5 15 00901161 0021 BUSHING PIPE 1 50 X 1 25 150 GALV 2 16 ...

Page 110: ...ARATOR TANK FLANGE 1 4 5 REV 00 01 02 03 ITEM PART NUMBER 1 00520 016 2 00520 028 3 00900306 0004 4 00901052 0022 5 00903872 0027 6 03000 2024 7 08415 005SAE 8 08756 002 9 09620 072 10 09620 073 11 19505 XXX 12 38020 031 13 80120 020 14 80220 020 15 80220 2024 16 91548 020 17 91548 2024 18 92224 095 19 93115 013 20 93115 104 21 98389 020 T PART N 19505 0 19505 0 19505 0 D C 1 3 4 5 A B C D E E B A...

Page 111: ... 09620 072 TUBE 1 1 4 INJECTION 1 10 09620 073 TUBE 1 25 CLR IN OUT 2 11 19505 001 VALVE THERMO SAE 175F 145PSI 1 19505 002 VALVE THERMO SAE 190F 145PSI 1 19505 003 VALVE THERMO SAE 150F VFD 1 12 38020 031 HOSE THRVLV FLTR 30 75LG 1 13 80120 020 CONNECTOR CMS ORB 1 1 4 1 14 80220 020 ELBOW CMS ORB 1 1 4 4 15 80220 2024 ELBOW ORB 11 4TX1 88SAE 1 16 91548 020 ELBOW 1 25 SAE X 1 25 ORFS 1 17 91548 20...

Page 112: ... FLANGE ADAPTER MOUNTED TO AIR OIL SEPARATOR TANK FLANGE FROM COOLER OUTLET TO COOLER INLET 1 6 10 5 2 19 16 23 24 27 8 14 20 13 7 9 18 11 3 15 4 9 22 26 21 25 13 17 12 WATER REG VALVE PROBE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1 3 4 5 2 Figure 8 28 AS806 200W R00 ...

Page 113: ...ON 1 12 91147 007 COUPLING RED 3 4 X1 2 BLK 1 13 91176 032 NIPPLE CL BLK SCH80 2 2 14 91544 2020 CONN 1 1 4 ORFS TO 1 1 4 MNPT 1 15 91548 2024 ELBOW 1 50 SAE X 1 25 ORFS 1 16 92224 095 BOLT SOC 1 2 13 X 1 1 2 2 17 92466 012 NIPPLE 3 4X3 1 18 93115 023 BOLT WHIZ 3 8 16 X 1 1 4 4 19 93115 104 BOLT WHIZ 3 8 16 X 1 3 4 4 20 94182 019 ELBOW RDCR 2 X 1 1 4 BLK 1 21 95329 038 TEE R 2 X 1 X 2 BLK 1 22 963...

Page 114: ...15 00011 055 P 16 00011 056 P 17 00011 059 P 21 00011 060 P 19 00011 062 P 20 00011 063 P 21 00011 064 P 22 00011 066 P 23 00489 035 P 24 00489 037 P 25 00489 039 P 26 00489 055 P 27 00489 056 P 28 00489 058 P 29 00935 016 A 30 00947 057 P 31 00947 065 P 32 10947 071 P 33 10947 095 P 34 10947 096 P 35 10947 097 P 36 10947 098 P 37 10947 101 P 38 10947 104 P 39 10947 105 P 40 10947 106 P 41 10947 1...

Page 115: ...0489 035 PANEL ACCESS ASY MAIN SP20 32 4 24 00489 037 PANEL ACCESS ASY SIDE 1 25 00489 039 PANEL ACCESS ASY VFD SIDE 1 26 00489 055 PANEL ACCESS ASY VFD ROOF 1 27 00489 056 PANEL ACCESS ASY MTR ROOF 1 28 00489 058 PANEL ACCESS ASY SEP ROOF 1 29 00935 016 ANGLE CLR SEAL 4 30 00947 057 PANEL ENCL TOP FRONT 1 31 00947 065 PANEL ENCL TOP BACK 1 32 10947 071 PANEL SUPPORT TOP 1 33 10947 095 PANEL CORNE...

Page 116: ... 10 00011 052 11 00011 053 12 00011 054 13 00011 055 14 00011 057 15 00011 059 21 00011 060 17 00011 062 18 00011 063 19 00011 064 20 00011 066 21 00489 035 22 00489 037 23 00489 039 24 00489 054 25 00489 055 26 00489 056 27 00947 057 28 00947 065 29 10947 054 30 10947 055 31 10947 071 32 10947 095 33 10947 096 33 10947 098 35 10947 101 36 10947 104 37 10947 105 38 10947 106 39 10947 107 40 10947 ...

Page 117: ...ESS ASY SIDE 1 23 00489 039 PANEL ACCESS ASY VFD SIDE 1 24 00489 054 PANEL ACCESS ASY SEP ROOF 1 25 00489 055 PANEL ACCESS ASY VFD ROOF 1 26 00489 056 PANEL ACCESS ASY MTR ROOF 1 27 00947 057 PANEL ENCL TOP FRONT 1 28 00947 065 PANEL ENCL TOP BACK 1 29 10947 054 PANEL TOP ENCL FAN 1 30 10947 055 PANEL TOP ENCL FAN 1 31 10947 071 PANEL SUPPORT TOP 1 32 10947 095 PANEL CORNER FRONT 1 33 10947 096 PA...

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