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Suitmate Swimsuit Water Extractor, Installation & Maintenance Manual

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Suitmate Swimsuit Water Extractor Installation & Maintenance Manual Download Page 35

April 13, 2009

115-V 20-Amp 60-Hz Self-Timed Unit

33

REMOVE / REPLACE BRAKE DISC AND BASKET

Do this FIRST

Make certain you have the correct parts and fasteners necessary for correct installation. Re-use any 

components that are not damaged, otherwise replace them. Parts used in this process: (1) EC20 Basket and 

Hub Assembly, (1) BEC1702 S.S. Brake Disc, (3) AEC1704 S.S. Lockwashers, (3) AEC1703 S.S. Screws. 

Plus any components required to properly reinstall the Drive Unit Assembly (Page 27) and the Sub-Top and 

Top Assemblies (Page 19).

REMOVE BRAKE DISC AND BASKET

1) Remove SUITMATE

®

 unit from the Wall Mount Bracket. See instructions beginning on Page 17.

2) Remove Top and Sub-Top Assemblies. See instructions beginning on Page 19.
3) Remove Drive Unit Assembly. See instructions beginning on Page 27.
4) Remove Brake Rods, Basket, Hub and Brake Disc Assembly. See instructions beginning on Page 31.
5) Remove the (3) screws and washers from the bottom of the Hub Assembly. Set them aside for reassembly.
6) Remove the Brake Disc from the Hub. The Brake Disc may have to be tapped off using a small plastic 

    hammer. Replace if necessary.

REPLACE BRAKE DISC AND BASKET

1) Replace the Brake Disc by assembling it over the Hub and aligning the (3) holes. Secure the Brake Disc 

    using (3) screws and (3) Lock Washers.
2) Reinstall the Brake Disc and Basket Assembly onto the motor shaft. See instructions beginning on Page 31.
3) Reinstall the Brake Rods to the Drive Unit Assembly by installing the locknut and spring on each Brake Rod.
4) Reinstall Drive Unit Assembly. See instructions beginning on Page 27.
5) Reinstall Sub-Top and Top Assemblies. See instructions beginning on Page 21.
6) Reinstall SUITMATE

®

 unit to the Wall Mount Bracket. See instructions beginning on Page 18.

7) Retest the SUITMATE

®

 unit for proper operation, refer to TESTING AND OPERATION on Page 8. 

WWW.RESTROOMDIRECT.COM      704•937•2673     129 Oakpark Dr., Unit A, Mooresville, NC 28115

Summary of Contents for Swimsuit Water Extractor

Page 1: ...115V 60Hz Manual WWW RESTROOMDIRECT COM 704 937 2673 129 Oakpark Dr Unit A Mooresville NC 28115...

Page 2: ...WWW RESTROOMDIRECT COM 704 937 2673 129 Oakpark Dr Unit A Mooresville NC 28115...

Page 3: ...UITMATE to the Wall Mount Bracket 18 Top and Sub Top Assemblies 19 Lid 23 Riser Cable Assembly 25 Drive Unit Assembly 27 Liner 29 Brake Rods Basket Hub and Brake Disc Assembly 31 Brake Disc and Basket...

Page 4: ...April 13 2009 115 V 20 Amp 60 Hz Self Timed Unit 2 WWW RESTROOMDIRECT COM 704 937 2673 129 Oakpark Dr Unit A Mooresville NC 28115...

Page 5: ...reverse the disassembly procedure IMPORTANT INSTALLATION OPTIONS Prior to installation of the SUITMATE unit determine how the utilities will be connected 1 Electrical and plumbing connected internall...

Page 6: ...page 6 to determine an appropriate location 5 The unit should be wired to 115 V AC 20 Amp 60 Hz dedicated circuit Consult the PROPER ELECTRICAL CONNECTIONS section of these instructions on page 6 to d...

Page 7: ...TE unit should be lowered down and centered on the Wall Mount Bracket After the unit is centered push down on the back of the unit to make certain that it is securely wedged onto the bracket Make cert...

Page 8: ...mm O D drain tailpiece is designed for connection with standard compression type plumbing fittings There is room inside the housing for the use of a standard P type plumbing connection The waste outl...

Page 9: ...d over the SUITMATE unit At this height the sign will not be blocked when the lid is raised It will also serve as a stop to keep the Lid from striking the wall behind the unit The sign has an adhesive...

Page 10: ...sket and that all material is at least two inches below the top of the Basket INSTALLATION TROUBLESHOOTING If the SUITMATE unit does not operate check the following 1 Check to see if there is power to...

Page 11: ...ut of the carton be careful not to damage the carton as it will be needed to return the defective unit 2 Hang the Exchange unit on the Wall Mount Bracket by lowering the upper lip of the SUITMATE unit...

Page 12: ...that there is power to the unit by using an A C voltmeter set to the appropriate range 2 Depress the GFCI RESET button 3 Check the connections in the GFCI Junction Box Check if there is power on the...

Page 13: ...ilities 4 After the SUITMATE unit is hooked over the upper bracket move it side to side so the center hole in the bottom channel is over the vertical line drawn in Step 2 Suggested location for Intern...

Page 14: ...Date Performed By Date Performed By Date Performed By Date Performed By Monthly Date Performed By Date Performed By Date Performed By Date Performed By Date Performed By Date Performed By Date Perfor...

Page 15: ...recommended strength in a gallon bucket of water b Clean the inside of the unit by spinning a small soft towel soaked in the cleaner Repeat this step 3 times c The spun towel can then be used to wipe...

Page 16: ...th the grain of the case up and down not sideways Follow stain removal by polishing the Case with Liquid Gold or its equivalent 2 Testing the GFCI a Locate the weatherproof junction box in the bottom...

Page 17: ...YES Does the basket spin freely Test by depressing the Brake Rods manually and trying to spin the basket YES There is some other problem with the unit and an Exchange may be recommended NO Something m...

Page 18: ...when bypassing the GFCI the GFCI is probably faulty and should be replaced 6 Does the unit make excessive noise YES The patrons may not be operating the unit properly Test by putting a swimsuit in th...

Page 19: ...anical components CAUTION Make certain the main electrical power to the unit is turned off and locked out before beginning work on the SUITMATE unit EXTERNAL ELECTRICAL SERVICE If the unit s electrica...

Page 20: ...urn the SUITMATE unit to its proper location and reconnect the unit by reversing the procedures outlined on page 17 Note Make certain the unit is level If it is not level remove the unit adjust the Wa...

Page 21: ...aced 4 Remove the 6 rivets from around the outer edge of the Black Plastic Top a Punch out the center of each rivet with a small drift punch b Drill out each rivet Note Make certain the drill bit does...

Page 22: ...med Unit 20 ALUMINUM POP RIVET 3 AEC1240 SUB TOP ASSEMBLY EC6 TURNBUCKLE NUT RISER SHUTTLE AEC2020 RISER CABLE EC8 1 AEC1807 SUB TOP GASKET 1 AEC1352 TURNBUCKLE WWW RESTROOMDIRECT COM 704 937 2673 129...

Page 23: ...wn over the Brake Rods 4 Push the Riser Cable Turnbuckle up and through the hole in the Riser Shuttle 5 Reattach the Nut removed in step 1 above to the Turnbuckle that is attached to the Riser Cable 6...

Page 24: ...03 HINGE PIN LEFT 1 AEC1405 S S ACTUATOR SCREW BLACK O RING 2 AEC1416 1 AEC1704 S S LOCKWASHER 1 BEC1404 HINGE PIN RIGHT AEC 1205 6 BLACK RIVET AEC1235 TIMED UNIT INSTRUCTIONS 1 LID OPERATING TOP ASSE...

Page 25: ...pin b Drill out each rivet c Chisel off the rivet heads Make certain the rivets are completely removed 7 Remove the hinge pin through the metal Lid Set the Left Hinge Pin aside for reassembly later 8...

Page 26: ...SER CABLE TURNBUCKLE STUD NOT USED SCREW 2 AEC1831 MACHINE NUT 1 AEC1807 TURNBUCKLE BOX 1 BEC1207 MICRO SWITCH MICRO SWITCH BOX COVER 1 AEC1245 1 AEC1304 RISER SHUTTLE TURNBUCKLE SOLD AS EC8 RISER CAB...

Page 27: ...e starting with the Riser Cable replacement 2 Drop the new Riser Cable with Turnbuckle down through the conduit to the Micro Switch 3 Insert the Turnbuckle through the hole in the Micro Switch arm Rep...

Page 28: ...BLY MOUNTING DRIVE UNIT REMOVAL OF SHOCK MOUNT SUITMATE UNIT BOTTOM VIEW OF L1 L2 Black Wire terminated with Insulated Connector Secured to this terminal L1 Green Wire secured to Motor Frame with Gree...

Page 29: ...or 11 Return the SUITMATE unit to its upright position 12 Remove the three sets of Nuts and Lock Washers that hold the Drive Unit to the Case Set them aside for reassembly 13 From the top of the SUITM...

Page 30: ...lf Timed Unit 28 BLACK DRAIN HOSE 1 AEC1248 S S HOSE CLAMP 1 AEC1249 FOAM STRIP 4 AEC1244 BLACK PLASTIC LINER 1 DEC1213 CASE 1 DEC1201 FOAM STRIP 1 AEC1243 WWW RESTROOMDIRECT COM 704 937 2673 129 Oakp...

Page 31: ...ace to expose the bottom of the unit 5 If the factory supplied drain hose was used unscrew the hose clamp that holds the plastic drain tube to the Liner drain hose outlet 6 Remove the drain hose and s...

Page 32: ...1622 COMPRESSION S S THREADED BRAKE ROD 2 AEC1620 BRAKE LEVER ARMS MOUNTING PLATE WITH MOTOR 1 BEC1502 S S LOCKNUT 2 AEC1624 1 EC18 BASKET HUB AND 1 AEC1506 HUB ROLL PIN 1 EC22 DISC ASSEMBLY WWW RESTR...

Page 33: ...and a drift punch to remove the Hub Roll Pin that holds the Hub to the Motor shaft A new Hub Roll Pin is required for reassembly Part Number AEC1506 Using a small pry bar or large screwdriver pry up...

Page 34: ...Self Timed Unit 32 BASKET AND HUB ASSEMBLY IS EC20 HUB 1 CEC1701 S S SCREW 3 AEC1703 BASKET 1 BEC1708 S S LOCKWASHER 3 AEC1704 1 BEC1702 S S BRAKE DISC WWW RESTROOMDIRECT COM 704 937 2673 129 Oakpark...

Page 35: ...ions beginning on Page 31 5 Remove the 3 screws and washers from the bottom of the Hub Assembly Set them aside for reassembly 6 Remove the Brake Disc from the Hub The Brake Disc may have to be tapped...

Page 36: ...STIC BUSHING PLATE ASSEMBLY 1 EC17 MOTOR MOUNTING 2 AEC1609 FLAT WASHER BRAKE LEVER ASSEMBLY 2 EC16 2 AEC1603 BRACKET 1 AEC1823 S S POP RIVET 1 AEC1601 BUSHING 2 AEC1603 ASSEMBLY 1 EC16 BRAKE SUPPORT...

Page 37: ...o the Brake Support Bracket on the Motor Mounting Plate Refer to drawing on bottom of Page 34 a Punch out the center of each rivet with a small drift punch b Drill out the rivet c Chisel off the rivet...

Page 38: ...RED 1 8 x 3 16 S S POP RIVET 2 AEC1208 BRAKE LEVER ARM AEC1602 BRAKE PAD ASSEMBLY EC14 BRAKE PAD SUPPORT 2 AEC1607 BRAKE PAD AEC1608 MAKE CERTAIN THAT COUNTERSUNK HOLES ARE UP 1 2 x 3 16 S S POP RIVET...

Page 39: ...ivet is completely removed 7 Remove the Brake Pad Assembly 8 Remove the rivets that hold the Brake Pad to the Brake Pad support bracket a Punch out the center of each rivet with a small drift punch b...

Page 40: ...R AEC1822 RING MUST BE ALIGNED AGAINST THE END NOTE THE SIDE OF THE SHOCK BUMPER TO DRIVE UNIT CONNECTOR POSITION OF ELECTRICAL AEC1202 HEX NUT MOUNT SHOCK AEC1224 RING AEC1223 FROM PULLING WASHER INS...

Page 41: ...ssemblies See instructions beginning on Page 19 3 Remove Drive Unit Assembly See instructions beginning on Page 27 4 Remove the S S Nut that secures the Shock Mount to the Shock Bumper Ring 5 Remove t...

Page 42: ...R AEC1822 RING MUST BE ALIGNED AGAINST THE END NOTE THE SIDE OF THE SHOCK BUMPER TO DRIVE UNIT CONNECTOR POSITION OF ELECTRICAL AEC1202 HEX NUT MOUNT SHOCK AEC1224 RING AEC1223 FROM PULLING WASHER INS...

Page 43: ...40 for details 6 Remove the rivet that holds the Shock Bumper Ring to the Motor Mounting Plate a Punch out center of the rivet with a small drift punch b Drill out the rivet c Chisel off the rivet he...

Page 44: ...BLY MOUNTING DRIVE UNIT REMOVAL OF SHOCK MOUNT SUITMATE UNIT BOTTOM VIEW OF L1 L2 Black Wire terminated with Insulated Connector Secured to this terminal L1 Green Wire secured to Motor Frame with Gree...

Page 45: ...PROPER LOCATION IS A REQUIREMENT THE SIDE OF THE SHOCK BUMPER MUST BE ALIGNED AGAINST THE END OF THE ALUMINUM SPACER MOUNTING PLATE BRAKE LEVERS ASSEMBLY EC18 MOTOR 1 BEC1502 MOTOR MOUNT SPACER 3 AEC1...

Page 46: ...2009 115 V 20 Amp 60 Hz Self Timed Unit 44 Position of 90 Electrical connector to drive unit Location of AEC1822 Aluminum Spacer WWW RESTROOMDIRECT COM 704 937 2673 129 Oakpark Dr Unit A Mooresville...

Page 47: ...44 remove the 4 Hex Head Bolts Lock Washers and Motor Mount Spacers that hold the Motor to the Mounting Plate Note Examine the placement of the 4 spacers especially the AEC1822 Aluminum Spacer next to...

Page 48: ...April 13 2009 115 V 20 Amp 60 Hz Self Timed Unit 46 BOTTOM VIEW OF SUITMATE UNIT 2 AEC1820 GFCI MOUNTING SCREWS GFCI WWW RESTROOMDIRECT COM 704 937 2673 129 Oakpark Dr Unit A Mooresville NC 28115...

Page 49: ...g the unit from the wall Do this FIRST Make certain you have all the correct parts and fasteners necessary for correct installation Parts used in this process 1 AEC2009 GFCI 115V 60Hz REMOVE GFCI 1 Tu...

Page 50: ...f Timed Unit 48 MOTOR END CAP SCREWS 2 MOTOR END CAP AEC1910 Photograph shows the location of various motor components MOTOR SWITCH CAPACITOR THERMAL BREAKER WWW RESTROOMDIRECT COM 704 937 2673 129 Oa...

Page 51: ...cap aside 3 Remove the screw on the Motor s post that holds the Capacitor retaining piece and the plastic shield Set the pieces of the shield aside for reassembly Note Carefully note the position and...

Page 52: ...f Timed Unit 50 MOTOR END CAP SCREWS 2 MOTOR END CAP AEC1910 Photograph shows the location of various motor components MOTOR SWITCH CAPACITOR THERMAL BREAKER WWW RESTROOMDIRECT COM 704 937 2673 129 Oa...

Page 53: ...end cap aside 3 Remove the hex head screw holding the Thermal Breaker in place Set them aside for reassembly later Note Carefully note the position and location of the old Thermal Breaker as the new T...

Page 54: ...f Timed Unit 52 MOTOR END CAP SCREWS 2 MOTOR END CAP AEC1910 Photograph shows the location of various motor components MOTOR SWITCH CAPACITOR THERMAL BREAKER WWW RESTROOMDIRECT COM 704 937 2673 129 Oa...

Page 55: ...e 2 captive screws and setting the end cap aside 3 Remove the hex head screw holding the Motor Switch in place Set it aside for reassembly Note Carefully note the position and location of the old Moto...

Page 56: ...EC1250 GASKET S S STAR LOCK 1 AEC1810 AEC1815 TURNBUCKLE SOLD AS EC8 RISER CABLE NYLON STUD SPACER 2 AEC1809 TURNBUCKLE NUT 2 AEC1807 2 AEC1828 MICRO SWITCH SCREWS HOT WIRE BLACK BOX 1 BEC1207 AEC1219...

Page 57: ...eassembly 6 Remove the Micro Switch from the mounting studs REPLACE MICRO SWITCH 1 Remove the wires one at a time and put each wire in the matching position on the new Micro Switch 2 Place the newly w...

Page 58: ...EC1250 GASKET S S STAR LOCK 1 AEC1810 AEC1815 TURNBUCKLE SOLD AS EC8 RISER CABLE NYLON STUD SPACER 2 AEC1809 TURNBUCKLE NUT 2 AEC1807 2 AEC1828 MICRO SWITCH SCREWS HOT WIRE BLACK BOX 1 BEC1207 AEC1219...

Page 59: ...o Switch and Riser Cable lower assembly by unscrewing 2 screws Place the screws aside for reassembly later 4 Remove the 2 Nuts 2 Lock Washers and 4 Spacers to access the Timer Set the hardware aside f...

Page 60: ...SER CABLE TURNBUCKLE STUD NOT USED SCREW 2 AEC1831 MACHINE NUT 1 AEC1807 TURNBUCKLE BOX 1 BEC1207 MICRO SWITCH MICRO SWITCH BOX COVER 1 AEC1245 1 AEC1304 RISER SHUTTLE TURNBUCKLE SOLD AS EC8 RISER CAB...

Page 61: ...E unit CHECKING MICRO SWITCH ALIGNMENT 1 Stand the unit upright and reaching from the rear push the Lid down on the top of the unit to determine if the Riser Cable that runs from the top of the unit t...

Page 62: ...0 Hz Self Timed Unit 60 DRIVE UNIT ASSEMBLY EC23 EC5 SUITMATE UNIT ASSEMBLY DEC1201 CASE SUB TOP ASSEMBLY EC6 WITH LID ASSEMBLY EC4 TOP EXPLODED VIEW WWW RESTROOMDIRECT COM 704 937 2673 129 Oakpark Dr...

Page 63: ...mbly EC20 EC18 Mounting Plate with Brake Lever Arms Assembly EC10 Switch Box Assembly EC2 Top Assembly EC12 EC24 Drive Unit Assembly Case Assembly Sub Top Assembly Top with Lid Assembly EC6 EC4 EC8 EC...

Page 64: ...3 RPHV ZLWK 6 6 5 9 7 1 5 5 1 7 5 3 2 7 8 6 6 6 6 6 5 9 7 68 723 6 7 7 9 5 0 8 1 0 8 6 6 5 6 5 6 877 6 6 5 6 5 6 877 187 62 6 6 877 6 3 1 6 6 5 1 5 6 5 66 0 5 6 5 6 9 7851 8 62 6 7851 8 187 QXW PD EH...

Page 65: ...5 7 6 6 6 1 21 678 63 5 5 2 7 1 1 2 7 8 6 1 5 5 2 7 1 1 2 7 8 6 1 5 7 5 2 7 1 1 2 7 8 6 1 5 5 2 7 1 1 2 7 8 6 1 5 5 6 1 0 6 66 0 6 7 2 66 0 6 6 6 3 67 1 5 6 2 3 2 7 1 2 6 3 5 7 6 0 2 5 1 2 3 2 7 1 2...

Page 66: ...6 8 7 6 3 7 1 21 6 5 6 6 5 9 7 1 5 3 6 1 2 6 6 5 3 0 2 6 6 6 6 7 6 5 1 6 8 7 6 3 7 6 7 1 8 66 0 6 7 1 5 6 66 0 6 7 66 0 6 6 5 6 5 6 1 3 6 6 6 6 2 6 5 5 9 81 7 68 66 0 92 7 0 6 6 6 5 9 5 7 3 1 7 1 8 2...

Page 67: ...21 8 7 2 187 7 6 3 7 8 1 2 7 6 3 R 5 2 7 1 1 2 7 8 1 2 7 6 3 5 2 7 1 1 2 7 8 1 2 2 187 7 5 5 7 8 1 1 5 5 1 8 2 5 5 2 7 1 1 2 7 8 6 1 5 2 7 1 1 2 5 2 1 5 2 7 1 1 2 5 2 1 6 6 187 5 6 2 7 3 6 6 6 5 1 26...

Page 68: ...V 20 Amp 60 Hz Self Timed Unit 3 57 180 5 6 5 37 21 48 17 7 27 5 68 70 7 3 576 1 76 FRQWLQXHG 78 725 6 5 7 7 2 1 3 3 6 7 1 0 3 5 02725 3 576 7 02725 62 6 3 5 7 7 0 5 219 56 21 7 5 3 576 7 35 6 68 7 7...

Page 69: ...option as purchase s sole and exclusive remedy repair or replace such equipment or any defective component or part thereof which proves to be defective or refund the net purchase price paid by the or...

Page 70: ...WWW RESTROOMDIRECT COM 704 937 2673 129 Oakpark Dr Unit A Mooresville NC 28115...

Page 71: ...WWW RESTROOMDIRECT COM 704 937 2673 129 Oakpark Dr Unit A Mooresville NC 28115...

Page 72: ...WWW RESTROOMDIRECT COM 704 937 2673 129 Oakpark Dr Unit A Mooresville NC 28115...

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