April 13, 2009
115-V 20-Amp 60-Hz Self-Timed Unit
31
REMOVE AND REPLACE BRAKE RODS, BASKET, HUB, AND BRAKE DISC ASSEMBLY
Do this FIRST
Make certain you have all the correct parts and fasteners necessary for correct installation. Re-use any
components that are not damaged, otherwise replace them. Parts used in this process: (1) EC22 Basket and
Brake Disc Assembly, (1) AEC1506 Hub Roll Pin, (2) AEC1620 S.S. Threaded Brake Rods, (2) AEC1622 Short
Compression Springs, (2) AEC1624 S.S. Locknuts, and (1) BEC1502 Motor, 115 V 60 Hz. Plus any
components required to properly reinstall the Drive Unit Assembly (Page 27) and the Sub-Top and Top
Assemblies (Page 19).
REMOVE BRAKE RODS, BASKET, HUB, AND BRAKE DISC ASSEMBLY
1) Remove SUITMATE
®
unit from the Wall Mount Bracket. See instructions beginning on Page 17.
2) Remove Top and Sub-Top Assemblies. See instructions beginning on Page 19.
3) Remove Drive Unit Assembly. See instructions beginning on Page 27.
Note:
If Basket itself is damaged it must be replaced, please contact Extractor Corporation at:
(Telephone) 800-553-3353, (Fax) 847-742-3552, or (E-Mail) [email protected].
4) Remove the Brake Rods from the Drive Unit Assembly by removing the locknut and spring on each
Brake Rod. Set the Brake Rods, springs, and locknuts aside for reassembly. Inspect and replace the Short
Compression Springs if any wear or deformation is observed.
5) Place a C-clamp over each Brake Lever Arm and under the Motor Mounting Plate. Tighten the C-clamps to
allow free rotation of the Basket and Motor shaft.
Note:
Do not remove C-clamps!
6) Rotate the Hub so that the hole for the Hub Roll Pin that holds the Hub to the Motor shaft can be
clearly seen.
7) Use a hammer and a drift punch to remove the Hub Roll Pin that holds the Hub to the Motor shaft. A new
Hub Roll Pin is required for reassembly (Part Number AEC1506).
Using a small pry bar or large screwdriver, pry up on the Hub to free it from the Motor shaft. Rotate the
Hub so that even pressure is exerted evenly around the Hub and Motor shaft. Repeat until you can manually
remove the Basket and Brake Disc Assembly from the Motor shaft. Be careful not to damage the Hub or the
Motor Mounting Plate. If the Hub is “frozen” to the Motor shaft, please contact Extractor Corporation at:
(Telephone) 800-553-3353, (Fax) 847-742-3552, or (E-Mail) [email protected] and explain your problem
.
REPLACE BRAKE RODS, BASKET, HUB, AND BRAKE DISC ASSEMBLY
1) Push the Basket, Hub, and Brake Disc Assembly onto the Motor Shaft so that the hole in the Hub lines up
with the hole in the Motor Shaft.
Note:
Apply a light coat of grease to the Motor shaft to facilitate assembly.
Note:
It may be necessary to use a 2”x4” piece of wood to tap the Hub down onto the Motor shaft. Do not
tap or pound on the basket.
2) Use a 3/16” drive pin punch to test for the proper hole alignment of the Hub and the Motor Shaft.
3) Drive a NEW Hub Roll Pin (Part Number AEC1506) into the Hub and through the Motor Shaft so that the pin
is flush with the Hub.
4) Remove the C-clamps.
5) Reinstall the Brake Rods onto the Drive Unit Assembly by installing the locknut and spring on each Brake
Rod removed in step 4 above.
6) Reinstall Drive Unit Assembly. See instructions beginning on Page 27.
7) Reinstall Sub-Top and Top Assemblies. See instructions beginning on Page 19.
8) Reinstall SUITMATE
®
unit to the Wall Mount Bracket. See instructions beginning on Page 21.
9) Retest the SUITMATE
®
unit for proper operation, refer to TESTING AND OPERATION on Page 8.
WWW.RESTROOMDIRECT.COM 704•937•2673 129 Oakpark Dr., Unit A, Mooresville, NC 28115
Summary of Contents for Swimsuit Water Extractor
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