Stromag 51 Series Translation Of The Original Assembly Instruction Download Page 41

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Original assembly/operating instructions Gear limit switch Type series 51 • No. 151-00004 H • 01.2018

11.2

Service address

The address for after-sales services and the spare parts sales department is:

Stromag GmbH

Hansastraße 120
D-59425 Unna
Germany

Tel.: +49 (0) 2303 102-0

Fax: +49 2303 102-201

[email protected]

NOTE

Should you need the assistance of a service engineer, please contact our Technical after-sales
services at the above address.

Summary of Contents for 51 Series

Page 1: ...Series 51 Document No 151 00004 H Date 01 2018 Translation of the Original assembly operating instructions Stromag GmbH Hansastra e 120 D 59425 Unna Tel 49 0 2303 102 0 Fax 49 0 2303 102 201 www strom...

Page 2: ...mental Protection Recycling 10 2 9 GCLS safety devices 11 2 10 Safety symbols pictograms on the GCLS 11 2 11 Wear personal protective equipment 11 2 12 Basic responsibilities of the operator and perso...

Page 3: ...34 6 4 4 Connect the earth conductor for IP66 housings 34 6 4 5 Connect the earth conductor for IP65 housings 34 6 5 Wiring diagram 35 6 5 1 Electrics 35 6 6 Switching point adjustment 35 6 6 1 Mode o...

Page 4: ...Original assembly operating instructions Gear limit switch Type series 51 No 151 00004 H 01 2018 4 12 Content Rendition of Declaration of Conformity 42...

Page 5: ...akes it easier for the operator to familiarise himself with the GCLS and to use it for its intended application This documentation covers various GCLS designs The figures used are partly by way of exa...

Page 6: ...are able to carry out the work assigned to them and identify and avoid any possible dangers as a result of their professional training knowledge and experience as well as knowledge of the applicable s...

Page 7: ...onditions of delivery of Stromag GmbH always apply 1 3 2 Copyright This documentation is a certified document as per the terms of the law against unfair competition The copyright is held by Stromag Gm...

Page 8: ...d in the technical specifications see section 4 1 The GCLS must not be used in potentially explosive areas 2 3 2 Approvals Overview of the respective national and international approvals of the GCLS s...

Page 9: ...ng 2 7 1 Mechanical dangers Danger due to rotating parts during operation without separating protective equipment or safety shut down 2 7 2 Thermal dangers Danger resulting from contact with hot surfa...

Page 10: ...m physical injury or material damage if not avoided 2 8 3 Mandatory symbols Basic protection As basic protection when working always wear the listed personal protective equipment 2 8 4 Note NOTE Indic...

Page 11: ...n addition to the documentation observe and instruct adherence to general legal and other binding regulations on accident prevention and protection of the environment Such obligations can also for e g...

Page 12: ...isconnect secure against reconnection de energise earth and short circuit cover or shield any adjacent live parts If it is not possible to de energise the unit due to compelling reasons e g when conne...

Page 13: ...ieces must be observed RECYCLING Dispose of the packaging material according to the local guidelines properly and in an environmentally friendly way 3 2 Scope of delivery On receipt check the delivery...

Page 14: ...umidity 60 GCLSs of protection class IP00 and IP20 should be stored in their transport packaging if possible For storage periods longer than 12 months the general condition of all parts and the packin...

Page 15: ...4 0 01 0 02 1000 0 67 6 5 7 085 50 8 0 01 0 02 1200 1 1 11 11 567 31 14 0 02 0 04 1500 1 8 17 5 18 367 19 6 0 03 0 06 1800 2 9 29 30 362 11 86 0 05 0 1 1800 4 7 48 49 573 7 27 0 08 0 16 1800 7 7 75 78...

Page 16: ...1 0 22 1800 10 9 110 115 714 3 11 0 19 0 4 1800 18 180 188 929 1 9 0 31 0 6 1800 29 4 280 300 000 1 2 0 5 1 0 1800 46 7 470 495 918 0 73 0 84 1 7 1800 77 1 770 809 694 0 44 1 35 2 6 1800 125 1200 1285...

Page 17: ...connection Fig 1 Information Value Comment Operating life of the contact 10 000 000 Mechanical circuits Operating time 100 Suitable for continuous operation Max speed 1 000 to 1 800 rpm Dependent on...

Page 18: ...t Positive opening acc to EN 60947 5 1 Annex K Shor circuit protection Utilization category acc to IEC 60947 Conventional thermal current I th Rated Insulation Voltage U i 99 10 A gG 99P 10 A gG 99G 2...

Page 19: ...N Ambient temperature 80 Fmax 9 N l 13 5 mm for standard shafts on GCLS according to protection class IP20 The following conditions must be observed For drives with a chain drive system timing belt sy...

Page 20: ...99G Contact changeover with screw connections contact material Gold 99L Contact changeover with soldering pins for PCB contact material Silver 99P Contact changeover with flat plug connections contac...

Page 21: ...ents 4 2 Dimensional Drawing NOTE Stromag GmbH strongly emphasises that the technical details such as dimensions weights tolerances tightening torques and other technical specifications and units requ...

Page 22: ...an aluminium housing of protection class IP65 or in a glass fibre reinforced polycarbonate housing in protection class IP66 and IP65 For the protection class of the available designs see the type cod...

Page 23: ...ld be engaged via a flexible connection a flexible diaphragm coupling for example The ideal drive is carried out over a torsionally stiff flexible coupling with low axial and radial restoring forces T...

Page 24: ...using this adjustment worm block adjustment 1 As such the relative adjustment of the single contacts to each other remains unchanged When rotating the black adjustment worm by one revolution 360 the...

Page 25: ...LS the block adjustment setting can be read from the dial 4 on the back panel The indicator disc rotates in parallel to the cam discs After adjusting the final cam disc the indicator 5 should be place...

Page 26: ...ponds to the switching point angle on the switching point radius of the cam disc Any cam angles 15 345 can be supplied as a special design upon request The usable revolutions enabled by a cam disc on...

Page 27: ...potentiometer is driven by the potentiometer coupling N max 345 S Max angle of rotation 1470 345 x 4 285 for driving 5 gear potentiometers A C Second shaft end The position feedback system is possible...

Page 28: ...f PTC heating 1 PTC heating group C Circuit diagram 2 Connecting terminal To avoid water condensation a heating resistor can be mounted in the switch room This heating is designed so that a heat outpu...

Page 29: ...commissioning the machine always adjust the GCLS first in accordance with the specifica tions in the mounting operating instructions The installation regulations applicable on site and the mounting i...

Page 30: ...may only be removed directly before assembly For assembly the machine must be located in the corresponding predefined position NOTE When driving screws into the machine side threads the following can...

Page 31: ...CLS on the machine 1 The connection between the drive shaft 1 of the GCLS and the machine must be positively locked 2 Depending on the installation conditions Mount the GCLS on the housing or input si...

Page 32: ...t be positively locked 2 Mount the flange 1 with screws 3 For adjusting switching points see section 6 6 2 4 Mount the housing cover see section 6 7 6 3 5 Assembly of the mounting bracket B3 Mount the...

Page 33: ...on nut 2 as necessary after 2 weeks The cable entry point for the GCLS should be carried out in such a way that no water can be conducted by the cable to the cable gland 6 4 2 Connect the screw connec...

Page 34: ...epare the ends of the connecting cables with a flat plug 6 mm 1 2 Fit the cable and check that it is securely seated 6 4 4 Connect the earth conductor for IP66 housings Earth conductor connection An e...

Page 35: ...cam disc assigned to it that is continuously adjustable The cam discs 1 can be adjusted with the adjustment worm 2 independently of one other This adjustment can be carried out without first loosenin...

Page 36: ...n of the GCLS 2 Switch the machine off and secure it against unintentional commissioning 3 Loosen the housing cover screws and if applicable remove the GCLS housing cover CAUTION Risk of accidents cau...

Page 37: ...ie Schrauben im Deckel sind gegen Verlieren gesichert 6 7 1 Mount the MH housing IP65 Housing cover assembly 1 Check the housing cover 2 seal 3 for cracks or damage NOTE Replace damaged seals 2 Fit th...

Page 38: ...be included in the waste disposal cycle Local regulations in the country of operation determine the disposal of components 7 Operation 7 1 Special safety guidelines See operating instructions of the m...

Page 39: ...Maintenance and inspection intervals In principle no maintenance work or inspections are necessary for the GCLS 8 4 1 Cleaning Dust deposits on the housing of the GCLS are irrelevant in terms of the f...

Page 40: ...ss clearly that the assembly and or use of parts other than the genuine spare parts supplied by ourselves can negatively change the given constructional characteristics of the GCLS and safety can ther...

Page 41: ...ess The address for after sales services and the spare parts sales department is Stromag GmbH Hansastra e 120 D 59425 Unna Germany Tel 49 0 2303 102 0 Fax 49 2303 102 201 info stromag com NOTE Should...

Page 42: ...st part of the product and will be delivered with the product Manufacturer Stromag GmbH Hansastr 120 59425 Unna Germany Resposible for the documentation Head of design dept TB EKM Product designation...

Page 43: ...Original assembly operating instructions Gear limit switch Type series 51 No 151 00004 H 01 2018 43...

Page 44: ...Stromag GmbH Hansastra e 120 D 59425 Unna Tel 49 0 2303 102 0 Fax 49 0 2303 102 201 www stromag com info stromag com...

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