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EZIARC 160 •  EZIARC200

Arc Rays can Burn Eyes and Skin

DANGER!

Arc rays from the welding process produce

intense heat and strong ultraviolet rays that 

can burn eyes and skin.

1.   Use a Welding Helmet or Welding Face Shield fit-

ted  with  a  proper  shade  filter  (refer  AS  60974-

1,  AS/NZS  1337.1  and  AS/NZS  1338.1  Safety 

Standards) to protect your face and eyes when 

welding or watching. (See Filter Table on Page 20)

2.   Wear approved safety glasses. Side shields are 

recommended.

3.   Use protective screens or barriers to protect 

others from flash and glare; warn others not to 

watch the arc.

4.   Wear protective clothing made from durable,   

 

flame-resistant material (wool and leather) and

 

foot safety protection.

5.   Never wear contact lenses while welding.

Noise Can Damage Hearing

CAUTION!

Noise from some processes can damage hear-

ing.  Use  AS/NZS  compliant  ear  plugs  or  ear 

muffs if the noise level is high.

Work Environment Safety

DANGER!

Remove  any  combustible  material  from  the 

work area.

1.   When possible, move the work to a location well

 

away  from  combustible  materials.  If  relocation 

is not possible, protect the combustibles with a 

cover made of fire resistant material.

2.   Remove or make safe all combustible materials 

for a radius of 10 metres around the work area. 

Use a fire resistant material to cover or block all 

doorways, windows, cracks, and other openings.

3.   Enclose the work area with portable fire resistant

  screens. Protect combustible walls, ceilings, 

floors, etc., from sparks and heat with fire re-

sistant covers.

4.   If working on a metal wall, ceiling, etc., prevent 

ignition of combustibles on the other side by 

moving  the  combustibles  to  a  safe  location.  If 

relocation of combustibles is not possible, desig-

nate someone to serve as a fire watch, equipped 

with a fire extinguisher, during the welding pro-

cess and well after the welding is completed.

5.   Do not weld or cut on materials having a combus-

tible coating or combustible internal structure, as 

in walls or ceilings, without an approved method 

for eliminating the hazard.

6.   After welding, make a thorough examination for

 

evidence of fire. Be aware that visible smoke or 

flame may not be present for some time after 

the fire has started. Do not weld or cut in atmos-

pheres containing dangerously reactive or flam-

mable gases, vapours, liquids, and dust. Provide 

adequate ventilation in work areas to prevent accu-

mulation of flammable gases, vapours, and dust.

7.   Do not apply heat to a container that has held 

an unknown substance or a combustible mate-

rial whose contents, when heated, can produce 

flammable or explosive vapours. Clean and purge 

containers before applying heat. Vent closed con-

tainers, including castings, before preheating, 

welding, or cutting.

Electricity Can Kill

DANGER!

Touching live electrical parts can cause fatal 

shocks or severe burns. The electrode and work 

circuit is electrically live whenever the output is 

on.

The input power circuit and machine internal circuits 

are also live when power is on. In semi-automatic or 

automatic wire welding, the wire, wire reel, drive roll 

housing, and all metal parts touching the welding wire 

are electrically live. Incorrectly installed or improperly 

grounded equipment is a hazard.

1.   Do not touch live electrical parts.

2.   Wear  dry,  hole-free  insulating  gloves  and  body 

protection.

3.   Insulate yourself from the work and the ground 

using dry insulating mats or covers.

Summary of Contents for EZIARC 160

Page 1: ...EZIARC 160 200 OPERATING INSTRUCTIONS MMA STICK WELDERS LIFT TIG OPTIONAL TORCH CONSTANT CURRENT www strata co nz...

Page 2: ...a market leading provider of innovative power equipment solutions to a wide range of industries across New Zealand and Australia Key product categories are welding equipment air compressors power gen...

Page 3: ...ne 5 Quick Start Guide 6 Available Parts Accessories 7 Wiring Diagram 8 Care Maintenance 9 Electrodes 9 Effects of MMA Welding Various Metals 10 Basic MMA Welding Guide 11 Welding Techniques 12 Other...

Page 4: ...ease of use Lift TIG welding operation for precision in aesthetically important welding jobs torch optional Digital current display meter for accurate pre setting and feedback of welding parameters o...

Page 5: ...is an arc ignition system for basic TIG weld ing that removes the need to scratch start or strike the tungsten on the work piece to start the arc which can have a negative effect on the weld quality...

Page 6: ...input power lead Switch the Quick Start Guide Welder Installation mains power switch to on to power up the ma chine Set the welding mode switch 6 to MMA 1 4 Select the required output current using th...

Page 7: ...2 cable 16 25mm plug 3m AAL1625 Arc Lead 16mm2 cable 16 25mm plug 4m CP1625 Cable Plug 15 25mm ALS1625 MMA Lead Set 200A 2 3m 3 8 Dinse Connector TWP17V 12 2D WP17 Valve TIG Torch 12ft 1625 Cable Plug...

Page 8: ...8 www strata co nz EZIARC 160 EZIARC200 Wiring Diagram...

Page 9: ...This appliance is manufactured in accordance with relevant safety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use on...

Page 10: ...ing electrodes are classified into a number of groups depending on their applications There are a great number of electrodes used for specialised in dustrial purposes which are not of particular inter...

Page 11: ...for repair work on castings etc it will be necessary to cut or grind an angle between the pieces being joined to ensure proper penetration of the weld metal and to produce sound joints In general sur...

Page 12: ...body tense A taut attitude of mind and a tensed body will soon make you feel tired Relax and you will find that the job becomes much easier You can add much to your peace of mind by wearing a leather...

Page 13: ...s to prevent contraction stresses from the cooling weld metal pulling the plates out of alignment Plates thicker than 6 0mm should have their mating edges bevelled to form a 70 to 90 included angle Th...

Page 14: ...ps position angle iron with one leg horizontal and the other vertical This is known as a horizontal vertical HV fillet Strike the arc and immediately bring the electrode to a position perpendicular to...

Page 15: ...is rather convex due to the effect of gravity before the metal freezes Tilted 10o in line of travel Overhead Fillet Weld Fig 1 28 Angle tacked to pipe 45o to plate Use a short arc and do not attempt t...

Page 16: ...16 www strata co nz EZIARC 160 EZIARC200 Troubleshooting...

Page 17: ...nd you are prepared to begin work before turning on the welder 3 Unplug before performing maintenance Always unplug the welder from its electrical outlet before performing any inspection maintenance o...

Page 18: ...y Instructions Warnings WARNING Protect yourself and others from possible seri ous injury or death Keep children away Read the operating Instruction manual before in stalling operating or servicing th...

Page 19: ...stibles on the other side by moving the combustibles to a safe location If relocation of combustibles is not possible desig nate someone to serve as a fire watch equipped with a fire extinguisher duri...

Page 20: ...nect power to equipment if it will be left unat tended or out of service 7 Use fully insulated electrode holders Never dip the holder in water to cool it or lay it down on the ground or the work surf...

Page 21: ...7 Do not weld on closed containers such as tanks or drums 8 Connect the work lead clamp to the job as close to the welding area as practical to prevent weld ing current from travelling long possibly...

Page 22: ...amaged a cylinder can explode Since gas cylinders are normally part of the welding process be sure to treat them carefully 1 Protect compressed gas cylinders from exces sive heat mechanical shocks and...

Page 23: ...ed by incorrect operation of the product lack of proper care and maintenance of the product external damage external circumstances such as contaminated fuel or poor water supply modifications to the p...

Page 24: ...our customer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network To locate your nearest...

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