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EZIARC 160 •  EZIARC200

5.   Work in a confined space only if it is well venti-

lated, or while wearing an air-supplied respirator. 

Shielding ga es used for welding can displace air 

causing injury or death. Be sure the breathing air 

is safe.

6.   Do not weld in locations near degreasing, clean-

ing, or spraying operations. The heat and rays 

of the arc can react with vapours to form highly 

toxic and irritating gases.

7.   Do not weld on coated metals, such as galva-

nized, lead, or cadmium plated steel, unless the 

coating is removed from the weld area, the area 

is well ventilated, and if necessary, while wearing 

an air- supplied respirator. The coatings and any 

metals containing these elements can give off 

toxic fumes if welded.

Fire & Explosive Risks

WARNING!

Sparks and spatter fly off from the welding arc.

The flying sparks and hot metal, weld spatter,

work piece, and hot equipment can cause fires

and burns.

Accidental contact of electrode or welding wire to 

metal objects can cause sparks, overheating, or fire.
1.   Protect yourself and others from flying sparks 

and hot metal.

2.   Do not weld where flying sparks can strike flam-

mable material.

3.   Remove all flammables within 10m of the weld-

ing site.

4.   Be alert that welding sparks and hot materials 

from welding can easily go through small cracks

 

and openings to adjacent areas.

5.   Watch for fire, and keep a fire extinguisher nearby.
6.   Be aware that welding on a ceiling, floor, bulk-

head, or partition can cause fire on the hidden 

side.

7.   Do not weld on closed containers such as tanks 

or drums.

8.   Connect the work lead/clamp to the job as close 

to the welding area as practical to prevent weld-

ing current from travelling long, possibly un-

known paths and causing electric shock and fire 

hazards.

Fumes And Gases

WARNING!

Welding produces fumes and gases. Breathing

these fumes and gases can be hazardous to 

your health.

1.   Keep your head out of the fumes. Do not breathe

 

the fumes.

2.   If inside, ventilate the area and/or use an exhaust

 

at the arc to remove welding fumes and gases.

3.   If  ventilation  is  poor,  use  an  approved  air-sup-

plied respirator.

4.   Read the Safety Data Sheets (SDS) and the man-

ufacturer’s instruction for the metals, consuma-

bles, coatings, and cleaners.

12.  Use  only  well-maintained  equipment.  Repair  or 

replace damaged parts as soon as practical.

13.  In confined spaces or damp locations, do not use 

a welder with AC output unless equipped with a 

voltage reducer.

Arc rays from the welding process produce intense 

heat and strong ultraviolet rays that can burn eyes 

and skin. Use the following table to select the appro-

priate shade number for a Welding Helmet or Welding 

Face Shield.

1.   Use a Welding Helmet or Welding Face Shield fit-

ted with a proper shade of filter (see AS 60974-

1,  AS/NZS  1337.1  and  AS/NZS  1338.1  Safety 

Standards) to protect your face and eyes when 

welding or watching.

2.   Wear approved safety glasses. Side shields are 

recommended.

3.   Use protective screens or barriers to protect 

others from flash and glare; warn others not to 

watch the arc.

4.  Wear protective clothing made from durable, 

flame-resistant  material  (wool  and  leather)  and 

foot protection.

5.   Never wear contact lenses while welding.

Summary of Contents for EZIARC 160

Page 1: ...EZIARC 160 200 OPERATING INSTRUCTIONS MMA STICK WELDERS LIFT TIG OPTIONAL TORCH CONSTANT CURRENT www strata co nz...

Page 2: ...a market leading provider of innovative power equipment solutions to a wide range of industries across New Zealand and Australia Key product categories are welding equipment air compressors power gen...

Page 3: ...ne 5 Quick Start Guide 6 Available Parts Accessories 7 Wiring Diagram 8 Care Maintenance 9 Electrodes 9 Effects of MMA Welding Various Metals 10 Basic MMA Welding Guide 11 Welding Techniques 12 Other...

Page 4: ...ease of use Lift TIG welding operation for precision in aesthetically important welding jobs torch optional Digital current display meter for accurate pre setting and feedback of welding parameters o...

Page 5: ...is an arc ignition system for basic TIG weld ing that removes the need to scratch start or strike the tungsten on the work piece to start the arc which can have a negative effect on the weld quality...

Page 6: ...input power lead Switch the Quick Start Guide Welder Installation mains power switch to on to power up the ma chine Set the welding mode switch 6 to MMA 1 4 Select the required output current using th...

Page 7: ...2 cable 16 25mm plug 3m AAL1625 Arc Lead 16mm2 cable 16 25mm plug 4m CP1625 Cable Plug 15 25mm ALS1625 MMA Lead Set 200A 2 3m 3 8 Dinse Connector TWP17V 12 2D WP17 Valve TIG Torch 12ft 1625 Cable Plug...

Page 8: ...8 www strata co nz EZIARC 160 EZIARC200 Wiring Diagram...

Page 9: ...This appliance is manufactured in accordance with relevant safety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use on...

Page 10: ...ing electrodes are classified into a number of groups depending on their applications There are a great number of electrodes used for specialised in dustrial purposes which are not of particular inter...

Page 11: ...for repair work on castings etc it will be necessary to cut or grind an angle between the pieces being joined to ensure proper penetration of the weld metal and to produce sound joints In general sur...

Page 12: ...body tense A taut attitude of mind and a tensed body will soon make you feel tired Relax and you will find that the job becomes much easier You can add much to your peace of mind by wearing a leather...

Page 13: ...s to prevent contraction stresses from the cooling weld metal pulling the plates out of alignment Plates thicker than 6 0mm should have their mating edges bevelled to form a 70 to 90 included angle Th...

Page 14: ...ps position angle iron with one leg horizontal and the other vertical This is known as a horizontal vertical HV fillet Strike the arc and immediately bring the electrode to a position perpendicular to...

Page 15: ...is rather convex due to the effect of gravity before the metal freezes Tilted 10o in line of travel Overhead Fillet Weld Fig 1 28 Angle tacked to pipe 45o to plate Use a short arc and do not attempt t...

Page 16: ...16 www strata co nz EZIARC 160 EZIARC200 Troubleshooting...

Page 17: ...nd you are prepared to begin work before turning on the welder 3 Unplug before performing maintenance Always unplug the welder from its electrical outlet before performing any inspection maintenance o...

Page 18: ...y Instructions Warnings WARNING Protect yourself and others from possible seri ous injury or death Keep children away Read the operating Instruction manual before in stalling operating or servicing th...

Page 19: ...stibles on the other side by moving the combustibles to a safe location If relocation of combustibles is not possible desig nate someone to serve as a fire watch equipped with a fire extinguisher duri...

Page 20: ...nect power to equipment if it will be left unat tended or out of service 7 Use fully insulated electrode holders Never dip the holder in water to cool it or lay it down on the ground or the work surf...

Page 21: ...7 Do not weld on closed containers such as tanks or drums 8 Connect the work lead clamp to the job as close to the welding area as practical to prevent weld ing current from travelling long possibly...

Page 22: ...amaged a cylinder can explode Since gas cylinders are normally part of the welding process be sure to treat them carefully 1 Protect compressed gas cylinders from exces sive heat mechanical shocks and...

Page 23: ...ed by incorrect operation of the product lack of proper care and maintenance of the product external damage external circumstances such as contaminated fuel or poor water supply modifications to the p...

Page 24: ...our customer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network To locate your nearest...

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