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EZIARC 160 •  EZIARC200

High Tensile and Alloy Steels

The two most prominent effects of welding these 

steels are the formation of a hardened zone in the 

weld area, and, if suitable precautions are not taken,

the  occurrence  in  this  zone  of  under-bead  cracks. 

Hardened zone and underbead cracks in the weld area 

may be reduced by using the correct electrodes, pre-

heating, using higher current settings, using larger 

electrodes sizes, short runs for larger electrode de-

posits or tempering in a furnace.

Manganese Steels

The effect on manganese steel of slow cooling from 

high  temperatures  causes  embrittlement.  For  this 

reason it is absolutely essential to keep manganese 

steelcool during welding by quenching after each 

weld or skip welding to distribute the heat.

Cast Iron

Most types of cast iron, except white iron, are weld-

able. White iron, because of its extreme brittleness, 

generally cracks when attempts are made to weld it.

Trouble may also be experienced when welding 

white-heart malleable, due to the porosity caused by 

gas held in this type of iron.

Copper and Alloys

The most important factor is the high rate of heat 

conductivity of copper, making pre-heating of heavy 

sections necessary to give proper fusion of weld and 

base metal.

Types of Electrodes

ARC Welding electrodes are classified into a number 

of groups depending on their applications. There are 

a great number of electrodes used for specialised in-

dustrial purposes which are not of particular interest 

for everyday general work. These include some low 

hydrogen types for high tensile steel, cellulose types 

for welding large diameter pipes, etc. The range of 

electrodes dealt with in this publication will cover the 

vast majority of applications likely to be encountered; 

are all easy to use.

MILD STEEL :

E6011

 - This electrode is used for all-position welding or 

for welding on rusty, dirty, less-than- new metal. It has a 

deep, penetrating arc and is often the first choice for repair 

or maintenance work.

E6013 

- This all-position electrode is used for welding 

clean, new sheet metal. Its soft arc has minimal spatter, 

moderate penetration and an easy-to-clean slag.

E7014 

-  All  positional,  ease  to  use  electrode  for  use  on 

thicker steel than E6013. Especially suitable for sheet metal 

lap joints,  fillet welds and general purpose plate welding.

E7018

 - A low-hydrogen, all-position electrode used when 

quality is an issue or for hard-to-weld metals. It has the ca-

pability of producing more uniform weld metal, which has 

better impact properties at low temperatures.

CAST IRON:

ENI-CL 

 - Suitable for joining all cast irons except white 

cast iron.

STAINLESS STEEL:

E318L-16 

 - High corrosion resistances. Ideal for dairy 

work etc.

Electrodes for joining different metals

Effects of MMA Welding Various Materials

Summary of Contents for EZIARC 160

Page 1: ...EZIARC 160 200 OPERATING INSTRUCTIONS MMA STICK WELDERS LIFT TIG OPTIONAL TORCH CONSTANT CURRENT www strata co nz...

Page 2: ...a market leading provider of innovative power equipment solutions to a wide range of industries across New Zealand and Australia Key product categories are welding equipment air compressors power gen...

Page 3: ...ne 5 Quick Start Guide 6 Available Parts Accessories 7 Wiring Diagram 8 Care Maintenance 9 Electrodes 9 Effects of MMA Welding Various Metals 10 Basic MMA Welding Guide 11 Welding Techniques 12 Other...

Page 4: ...ease of use Lift TIG welding operation for precision in aesthetically important welding jobs torch optional Digital current display meter for accurate pre setting and feedback of welding parameters o...

Page 5: ...is an arc ignition system for basic TIG weld ing that removes the need to scratch start or strike the tungsten on the work piece to start the arc which can have a negative effect on the weld quality...

Page 6: ...input power lead Switch the Quick Start Guide Welder Installation mains power switch to on to power up the ma chine Set the welding mode switch 6 to MMA 1 4 Select the required output current using th...

Page 7: ...2 cable 16 25mm plug 3m AAL1625 Arc Lead 16mm2 cable 16 25mm plug 4m CP1625 Cable Plug 15 25mm ALS1625 MMA Lead Set 200A 2 3m 3 8 Dinse Connector TWP17V 12 2D WP17 Valve TIG Torch 12ft 1625 Cable Plug...

Page 8: ...8 www strata co nz EZIARC 160 EZIARC200 Wiring Diagram...

Page 9: ...This appliance is manufactured in accordance with relevant safety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use on...

Page 10: ...ing electrodes are classified into a number of groups depending on their applications There are a great number of electrodes used for specialised in dustrial purposes which are not of particular inter...

Page 11: ...for repair work on castings etc it will be necessary to cut or grind an angle between the pieces being joined to ensure proper penetration of the weld metal and to produce sound joints In general sur...

Page 12: ...body tense A taut attitude of mind and a tensed body will soon make you feel tired Relax and you will find that the job becomes much easier You can add much to your peace of mind by wearing a leather...

Page 13: ...s to prevent contraction stresses from the cooling weld metal pulling the plates out of alignment Plates thicker than 6 0mm should have their mating edges bevelled to form a 70 to 90 included angle Th...

Page 14: ...ps position angle iron with one leg horizontal and the other vertical This is known as a horizontal vertical HV fillet Strike the arc and immediately bring the electrode to a position perpendicular to...

Page 15: ...is rather convex due to the effect of gravity before the metal freezes Tilted 10o in line of travel Overhead Fillet Weld Fig 1 28 Angle tacked to pipe 45o to plate Use a short arc and do not attempt t...

Page 16: ...16 www strata co nz EZIARC 160 EZIARC200 Troubleshooting...

Page 17: ...nd you are prepared to begin work before turning on the welder 3 Unplug before performing maintenance Always unplug the welder from its electrical outlet before performing any inspection maintenance o...

Page 18: ...y Instructions Warnings WARNING Protect yourself and others from possible seri ous injury or death Keep children away Read the operating Instruction manual before in stalling operating or servicing th...

Page 19: ...stibles on the other side by moving the combustibles to a safe location If relocation of combustibles is not possible desig nate someone to serve as a fire watch equipped with a fire extinguisher duri...

Page 20: ...nect power to equipment if it will be left unat tended or out of service 7 Use fully insulated electrode holders Never dip the holder in water to cool it or lay it down on the ground or the work surf...

Page 21: ...7 Do not weld on closed containers such as tanks or drums 8 Connect the work lead clamp to the job as close to the welding area as practical to prevent weld ing current from travelling long possibly...

Page 22: ...amaged a cylinder can explode Since gas cylinders are normally part of the welding process be sure to treat them carefully 1 Protect compressed gas cylinders from exces sive heat mechanical shocks and...

Page 23: ...ed by incorrect operation of the product lack of proper care and maintenance of the product external damage external circumstances such as contaminated fuel or poor water supply modifications to the p...

Page 24: ...our customer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network To locate your nearest...

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