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EZIARC 160 •  EZIARC200

Weaving motion for 

second and subsequent 

runs

Pause at edge

of weave

Multi Run Vertical Fillet Weld (Fig 
1-26)

Examples of Vertical Fillet Welds 
(Fig 1-27)

Pause at edge of weave 

allows weld metal to build 

up and eliminates undercut

Note:  Weld contour

when insufficient pause 

at edge of weave

CORRECT

INCORRECT

2. Vertical Down

The E7014 Stick electrode makes welding in this posi-

tion particularly easy. Use a 3.2mm electrode at 100 

amps. The tip of the electrode is held in light contact

with the work and the speed of downward travel is 

regulated so that the tip of the electrode just keeps 

ahead of the slag. The electrode should point up-

wards at an angle of about 45º.

The electrode is held at 45º to the horizontal and tilted 

10º in the line of travel (Figure 1-28). The tip of the 

electrode may be touched lightly on the metal, which 

helps to give a steady run. A weave technique is not 

advisable for overhead fillet welds.

Use a 3.2mm E6013 Stick electrode at 100 amps, and 

deposit the first run by simply drawing the electrode 

along at a steady rate. You will notice that the weld 

deposit is rather convex, due to the effect of gravity 

before the metal freezes.

Tilted 10

o

 in

line of travel

Overhead Fillet Weld 
(Fig 1-28)

Angle tacked to pipe

45

o

 to plate

Use a short arc, and do not attempt to weave on the 

first run. When the first run has been completed de-

slag the weld deposit and begin the second run at the 

bottom. This time a slight weaving motion is neces-

sary to cover the first run and obtain good fusion at 

the edges.

At the completion of each side motion, pause for a 

moment to allow weld metal to build up at the edges, 

otherwise undercut will form and too much metal

will accumulate in the centre of the weld. Figure 1-26 

illustrates multi-run technique and Figure 1-27 shows 

the effects of pausing at the edge of weave and of 

weaving too rapidly.

3. Overhead Welds

Apart from the rather awkward position necessary, 

overhead welding is not much more difficult that 

down hand welding.

Set up a specimen for overhead welding by first tack-

ing a length of angle iron at right angles to another 

piece of angle iron or a length of waste pipe. Then 

tack this to the work bench or hold in a vice so that 

the specimen is positioned in the overhead position 

as shown in the sketch.

Other Knowledge 
& Resources

Please refer to Euroquip website

 

www.euroquip.co.nz/ Downloads.html  

for knowledgebase articles & operation videos.

Summary of Contents for EZIARC 160

Page 1: ...EZIARC 160 200 OPERATING INSTRUCTIONS MMA STICK WELDERS LIFT TIG OPTIONAL TORCH CONSTANT CURRENT www strata co nz...

Page 2: ...a market leading provider of innovative power equipment solutions to a wide range of industries across New Zealand and Australia Key product categories are welding equipment air compressors power gen...

Page 3: ...ne 5 Quick Start Guide 6 Available Parts Accessories 7 Wiring Diagram 8 Care Maintenance 9 Electrodes 9 Effects of MMA Welding Various Metals 10 Basic MMA Welding Guide 11 Welding Techniques 12 Other...

Page 4: ...ease of use Lift TIG welding operation for precision in aesthetically important welding jobs torch optional Digital current display meter for accurate pre setting and feedback of welding parameters o...

Page 5: ...is an arc ignition system for basic TIG weld ing that removes the need to scratch start or strike the tungsten on the work piece to start the arc which can have a negative effect on the weld quality...

Page 6: ...input power lead Switch the Quick Start Guide Welder Installation mains power switch to on to power up the ma chine Set the welding mode switch 6 to MMA 1 4 Select the required output current using th...

Page 7: ...2 cable 16 25mm plug 3m AAL1625 Arc Lead 16mm2 cable 16 25mm plug 4m CP1625 Cable Plug 15 25mm ALS1625 MMA Lead Set 200A 2 3m 3 8 Dinse Connector TWP17V 12 2D WP17 Valve TIG Torch 12ft 1625 Cable Plug...

Page 8: ...8 www strata co nz EZIARC 160 EZIARC200 Wiring Diagram...

Page 9: ...This appliance is manufactured in accordance with relevant safety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use on...

Page 10: ...ing electrodes are classified into a number of groups depending on their applications There are a great number of electrodes used for specialised in dustrial purposes which are not of particular inter...

Page 11: ...for repair work on castings etc it will be necessary to cut or grind an angle between the pieces being joined to ensure proper penetration of the weld metal and to produce sound joints In general sur...

Page 12: ...body tense A taut attitude of mind and a tensed body will soon make you feel tired Relax and you will find that the job becomes much easier You can add much to your peace of mind by wearing a leather...

Page 13: ...s to prevent contraction stresses from the cooling weld metal pulling the plates out of alignment Plates thicker than 6 0mm should have their mating edges bevelled to form a 70 to 90 included angle Th...

Page 14: ...ps position angle iron with one leg horizontal and the other vertical This is known as a horizontal vertical HV fillet Strike the arc and immediately bring the electrode to a position perpendicular to...

Page 15: ...is rather convex due to the effect of gravity before the metal freezes Tilted 10o in line of travel Overhead Fillet Weld Fig 1 28 Angle tacked to pipe 45o to plate Use a short arc and do not attempt t...

Page 16: ...16 www strata co nz EZIARC 160 EZIARC200 Troubleshooting...

Page 17: ...nd you are prepared to begin work before turning on the welder 3 Unplug before performing maintenance Always unplug the welder from its electrical outlet before performing any inspection maintenance o...

Page 18: ...y Instructions Warnings WARNING Protect yourself and others from possible seri ous injury or death Keep children away Read the operating Instruction manual before in stalling operating or servicing th...

Page 19: ...stibles on the other side by moving the combustibles to a safe location If relocation of combustibles is not possible desig nate someone to serve as a fire watch equipped with a fire extinguisher duri...

Page 20: ...nect power to equipment if it will be left unat tended or out of service 7 Use fully insulated electrode holders Never dip the holder in water to cool it or lay it down on the ground or the work surf...

Page 21: ...7 Do not weld on closed containers such as tanks or drums 8 Connect the work lead clamp to the job as close to the welding area as practical to prevent weld ing current from travelling long possibly...

Page 22: ...amaged a cylinder can explode Since gas cylinders are normally part of the welding process be sure to treat them carefully 1 Protect compressed gas cylinders from exces sive heat mechanical shocks and...

Page 23: ...ed by incorrect operation of the product lack of proper care and maintenance of the product external damage external circumstances such as contaminated fuel or poor water supply modifications to the p...

Page 24: ...our customer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network To locate your nearest...

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