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EZIARC 160 •  EZIARC200

Lap Joint (Fig 1-19e)

Fillet Joint (Fig 1-19f)

Corner Weld 
(Fig 1-19g)

Tee Joints 
(Fig 1-19h)

Edge Joint 
(Fig 1-19i)

Plug Welds 
(Fig 1-19j)

MMA Welding Techniques

A Word for Beginners

For  those  who  have  not  yet  done  any  welding,  the 

simplest way to commence is to run beads on a piece 

of scrap plate. Use mild steel plate about 6.0mm thick 

and a 3.2mm electrode. 

Clean any paint, loose scale or grease off the plate 

and set it firmly on the work bench so that welding 

can be carried out in the down hand position. Make 

sure that the Work Lead/Clamp is making good elec-

trical contact with the work, either directly or through 

the work table. For light gauge material, always clamp 

the work lead directly to the job, otherwise a poor cir-

cuit will probably result.

The Welder

Place yourself in a comfortable position before begin-

ning to weld. Get a seat of suitable height and do as 

much work as possible sitting down. Don’t hold your 

body tense. A taut attitude of mind and a tensed body 

will soon make you feel tired. Relax and you will find 

that the job becomes much easier. You can add much 

to your peace of mind by wearing a leather apron and 

gauntlets. You won’t be worrying then about being 

burnt or sparks setting alight to your clothes. 

Place the work so that the direction of welding is 

across, rather than to or from, your body. The elec-

trode holder lead should be clear of any obstruction 

so that you can move your arm freely along as the 

electrode burns down. If the lead is slung over your 

shoulder, it allows greater freedom of movement and 

takes a lot of weight off your hand. Be sure the insula-

tion on your cable and electrode holder is not faulty; 

otherwise you are risking an electric shock.

Striking the Arc

Practice this on a piece of scrap plate before going on 

to more exacting work. You may at first experience 

difficulty due to the tip of the electrode “sticking” to 

the work piece. This is caused by making too heavy 

a contact with the work and failing to withdraw the 

electrode quickly enough. A low amperage will accen-

tuate it. This freezing-on of the tip may be overcome 

Summary of Contents for EZIARC 160

Page 1: ...EZIARC 160 200 OPERATING INSTRUCTIONS MMA STICK WELDERS LIFT TIG OPTIONAL TORCH CONSTANT CURRENT www strata co nz...

Page 2: ...a market leading provider of innovative power equipment solutions to a wide range of industries across New Zealand and Australia Key product categories are welding equipment air compressors power gen...

Page 3: ...ne 5 Quick Start Guide 6 Available Parts Accessories 7 Wiring Diagram 8 Care Maintenance 9 Electrodes 9 Effects of MMA Welding Various Metals 10 Basic MMA Welding Guide 11 Welding Techniques 12 Other...

Page 4: ...ease of use Lift TIG welding operation for precision in aesthetically important welding jobs torch optional Digital current display meter for accurate pre setting and feedback of welding parameters o...

Page 5: ...is an arc ignition system for basic TIG weld ing that removes the need to scratch start or strike the tungsten on the work piece to start the arc which can have a negative effect on the weld quality...

Page 6: ...input power lead Switch the Quick Start Guide Welder Installation mains power switch to on to power up the ma chine Set the welding mode switch 6 to MMA 1 4 Select the required output current using th...

Page 7: ...2 cable 16 25mm plug 3m AAL1625 Arc Lead 16mm2 cable 16 25mm plug 4m CP1625 Cable Plug 15 25mm ALS1625 MMA Lead Set 200A 2 3m 3 8 Dinse Connector TWP17V 12 2D WP17 Valve TIG Torch 12ft 1625 Cable Plug...

Page 8: ...8 www strata co nz EZIARC 160 EZIARC200 Wiring Diagram...

Page 9: ...This appliance is manufactured in accordance with relevant safety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use on...

Page 10: ...ing electrodes are classified into a number of groups depending on their applications There are a great number of electrodes used for specialised in dustrial purposes which are not of particular inter...

Page 11: ...for repair work on castings etc it will be necessary to cut or grind an angle between the pieces being joined to ensure proper penetration of the weld metal and to produce sound joints In general sur...

Page 12: ...body tense A taut attitude of mind and a tensed body will soon make you feel tired Relax and you will find that the job becomes much easier You can add much to your peace of mind by wearing a leather...

Page 13: ...s to prevent contraction stresses from the cooling weld metal pulling the plates out of alignment Plates thicker than 6 0mm should have their mating edges bevelled to form a 70 to 90 included angle Th...

Page 14: ...ps position angle iron with one leg horizontal and the other vertical This is known as a horizontal vertical HV fillet Strike the arc and immediately bring the electrode to a position perpendicular to...

Page 15: ...is rather convex due to the effect of gravity before the metal freezes Tilted 10o in line of travel Overhead Fillet Weld Fig 1 28 Angle tacked to pipe 45o to plate Use a short arc and do not attempt t...

Page 16: ...16 www strata co nz EZIARC 160 EZIARC200 Troubleshooting...

Page 17: ...nd you are prepared to begin work before turning on the welder 3 Unplug before performing maintenance Always unplug the welder from its electrical outlet before performing any inspection maintenance o...

Page 18: ...y Instructions Warnings WARNING Protect yourself and others from possible seri ous injury or death Keep children away Read the operating Instruction manual before in stalling operating or servicing th...

Page 19: ...stibles on the other side by moving the combustibles to a safe location If relocation of combustibles is not possible desig nate someone to serve as a fire watch equipped with a fire extinguisher duri...

Page 20: ...nect power to equipment if it will be left unat tended or out of service 7 Use fully insulated electrode holders Never dip the holder in water to cool it or lay it down on the ground or the work surf...

Page 21: ...7 Do not weld on closed containers such as tanks or drums 8 Connect the work lead clamp to the job as close to the welding area as practical to prevent weld ing current from travelling long possibly...

Page 22: ...amaged a cylinder can explode Since gas cylinders are normally part of the welding process be sure to treat them carefully 1 Protect compressed gas cylinders from exces sive heat mechanical shocks and...

Page 23: ...ed by incorrect operation of the product lack of proper care and maintenance of the product external damage external circumstances such as contaminated fuel or poor water supply modifications to the p...

Page 24: ...our customer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network To locate your nearest...

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