Stone Mud Buggy FB1000 Operator'S Manual Download Page 56

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MUD BUGGY

Maintenance

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TROUBLESHOOTING

Summary of Contents for Mud Buggy FB1000

Page 1: ...Mud Buggy MATERIAL HANDLER REVISION REVISIÓN RÉVISION REVISIONE J 07 2008 P N N P Réf n N cat 56486 Model SB1600 SB2100 FB1000 Operator Manual ...

Page 2: ... F oducts Fr r r r rom A Right Built Com om A Right Built Com om A Right Built Com om A Right Built Com om A Right Built Compan pan pan pan pany y y y y Right Built means tough reliable easy to use machines that lower lifetime costs They re designed to be reliable productive operator friendly and serviceable always with the end user in mind ...

Page 3: ...achine 34 To Shut Off Engine 34 MachineOperation 36 Mounting Dismounting Buggy 36 Dumping Operation 36 Operator Controls 37 QuickRelease Dual Wheels 38 Cold Weather Starting 39 Hoses Fittings and Leakage 39 CleaningMachine 39 Parking Buggy 39 Transporting Machine 40 Mud Buggy Lifting Points 40 HydraulicOil 41 Hardware Cleaning Storage 42 MAINTENANCE 43 58 First Service 50 Hours Additional Service ...

Page 4: ...n Eq uction Eq uction Eq uction Eq uction Equipment Inc uipment Inc uipment Inc uipment Inc uipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 585 229 2363 Please enter the following data This will help expedite any service or warranty work 1 Machine Type ________________________________________________________ Machine S N ________________________________________________________...

Page 5: ...is will be refused b as an alternative to the foregoing modes of settlement the Manufacturer s dealer to repair defective units with reimbursement for expenses except labor and be reviewed with the Manufacturer prior to repair A Warranty Evaluation Form must accompany all warranty claims Warranty is voided by product abuse alterations and use of equipment in applications for which it was not inten...

Page 6: ...___ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ ______________________...

Page 7: ...Stone Construction Equipment Inc 1 Introduction ...

Page 8: ... follow the instructions carefully Refer to the Technical Data Section to familiarize yourself with machine controls and components Failure to do so may injure yourself or a bystander INTENDED USE These machines are dynamically balanced to meet standards for lateral stability longitudinal stability parking and service brake effectiveness which provides a stable reliable and productive machine for ...

Page 9: ... dump pedal or dump lever can be used for controlled dumping The cam locking parking brake lever provides secure locking of the automotive type brake shoes with a knob on the lever to allow brake tension adjustment Quick Release Tire Hubs The Quick Release Tire System allows quick removal of the outer Buggy tires The quick release option allows the Buggy to be converted from a 46 inch to a 36 inch...

Page 10: ...BUGGY MACHINE DIAGRAM hopper handle bars operator platform dump handle pedal fuel tank reverse speed control handle drive tires cowl forward speed control handle steer tires parking brake brake pedal hydraulic tank engine ...

Page 11: ...Stone Construction Equipment Inc 2 Technical Data ...

Page 12: ...B 4QFFE LN I NQI NQI NQI VFM 5BOL M HBM HBM HBM JTDIBSHF FJHIU DN JO JO JO 0QUJPOT 2VJDL 3FMFBTF 3FNPWBCMF 5JSFT PBN GJMMFE 5JSFT PO BSLJOH 5JSFT 4UFFM SVN MFDUSJD 4UBSU PBN GJMMFE 5JSFT PO BSLJOH 5JSFT MFDUSJD 4UBSU 2VJDL 3FMFBTF 3FNPWBCMF 5JSFT PBN GJMMFE 5JSFT PO BSLJOH 5JSFT MFDUSJD 4UBSU TAQHB SHNMÐ2ODBHEHB SHNMRÐ2 Ð2 Ð Ð 5ZQF 2VBOUJUZ OHJOF SBOLDBTF RVBSUT MJUFS 4FF OHJOF BOVBM 8IFFM FBSJOHT...

Page 13: ...O PEFM 5ZQF 5FTU BUF 5FTU POEJUJPOT 5FNQFSBUVSF EFHSFFT BISFOIFJU EFHSFF FMTJVT NCJFOU 4PVOE CB BTU NPEF 4PJM POEJUJPO 4JMUT BOE DMBZT PJTUVSF JNJU QQSPYJNBUFMZ FRVBM UP OHJOF 4QFFE 31 5FTU 4JUF POFPZF FX PSL 64 4PVOE FWFM BU 0QFSBUPS 1PTJUJPO ECB Ð2 3 2Ð OHJOF 5ZQF IQ DZDMF 0WFSIFBE 7BMWF OHJOF BLF POEB OHJOF PEFM 9 5PSRVF 31 GU MC N 0QFSBUJOH 31 BUUFSZ BNQ VFM 5ZQF 6OMFBEFE BTPMJOF JOJNVN 0DUBOF...

Page 14: ...14 MUD BUGGY Introduction MACHINE DIMENSIONS C A B HLDMRHNMRÐ Ð DMFSGÐ Ð 6HCSGÐÐ Ð DHFGSÐ 4 Y 8 Y O DN Y 8 Y O DN ...

Page 15: ...echnical Data Manual Recoil Start ENGINE CONTROLS Throttle Engine Choke Gas Valve Engine Fuel Stop Switch Gas Valve carburetor Throttle Key Switch on Choke Electric Option Engine Start Button Engine Fuel Stop Switch ...

Page 16: ...16 MUD BUGGY Technical Data MACHINE OPERATION CONTROLS Reverse Speed Control Handle Brake Pedal Dump Pedal Parking Brake Dump Handle Forward Speed Control Handle ...

Page 17: ...17 MUD BUGGY Technical Data P N PLATE LOCATION SS N Plate SEngine P N ...

Page 18: ...___________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ ______________...

Page 19: ...Stone Construction Equipment Inc 3 Health Safety ...

Page 20: ...o ensure that all guards and safety features are retained and function properly Cut crush and tip over hazards Look out for pedestrians other vehicles or obstructions Transport load only in lowered position Use caution when placing a raised load Tilt tub or stake bed slowly to release load Do not exceed rated operating capacity Peligros de cortes aplastamientos y volcaduras Esté atento al paso de ...

Page 21: ...cortes aplastamientos y volcaduras Punto de izamiento solo para plataforma de estacas No utilice el punto de izamiento de la plataforma de estacas para elevar la máquina Stake Bed only 55541 If safety or hazard decals or operator s manual are missing from this equipment contact the manufacturer immediately at 1 800 888 9926 or 585 229 5141 Si las etiquetas de seguridad o peligro o el manual del op...

Page 22: ...ges in this manual This notation appears before warnings in the text It means that the step that follows must be carried out to avoid the possibility of personal injury or death These warnings are intended to help the technician avoid any potential hazards encountered in the normal service procedures We strongly recommend that the reader takes advantage of the information provided to prevent perso...

Page 23: ...cool before performing any service work PRACTICE SAFE MAINTENANCE Understand service procedure before doing work Keep area clean and dry Never lubricate service or adjust machine while it is moving Keep hands feet and clothing from power driven parts Disengage all power and operation controls to relieve pressure Stop the engine Allow machine to cool Securely support any machine elements thatmust b...

Page 24: ... place Do not operate the equipment if fuel or oil leaks exist repair immediately Never operate this equipment in an explosive atmosphere Starting fluid ether is highly flammable do not use or an explosion or fire may result PREPARE FOR EMERGENCIES Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire de...

Page 25: ...ontainers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Inquire on the proper way to recycle or dispose of waste from your local environ mental or recycling center WARNING EYE PROTECTION Always wear splash goggles when operating equipment EXTENSION CORDS Always use the proper size grounded extension cord conforming to the N...

Page 26: ...loss of water and creation of hydrogen gas Rising battery temperature and vigorous gassing are clear indica tions of excessive charging which may reduce battery life So called FAST also known as High Rate or Boost chargers should be used with caution Do not use a fast charger for more than 30 minutes on any battery In very cold weather a discharged battery may freeze Never charge a frozen battery ...

Page 27: ...If used correctly they will provide an effective and safe means of moving loads and meet the appropriate performance standards It is essential that the operator of the machine is adequately trained in its safe operation be authorized to operate it and have sufficient knowledge of the machine to ensure that it is in full working order before being put to use ...

Page 28: ...___ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ ______________________...

Page 29: ...Stone Construction Equipment Inc 4 Operation ...

Page 30: ...e not readable or lost If the machine is repaired and parts have been replaced on which decals were fixed ensure new decals are fitted before the machine is put into service Always make sure there is adequate ventilation around the machine Never run the engine in an enclosed area without good ventilation or next to combustible materials Stop the engine before refuelling If there isa spillage mop i...

Page 31: ...he correct specification Check the reason for low oil level Follow the engine starting instructions in this manual and on the machine If you see oil leaking report it and get it fixed immediately Make sure the correct fuel oils and grease are used Never use the machine for purposes other than those it was manufactured for Always ensure workmates are aware of your work plan If equipped ensure all t...

Page 32: ...e you better BREAK IN PERIOD This unit is ready for normal operation However extra care during the first 50 hours of operation will result in more satisfactory long term machine performance and cost of ownership Do not exceed 50 hours of operation before conducting the break in first service Run engine at full throttle Idle engine 3 minutes before stopping DO NOT idle engine for long periods Check...

Page 33: ...d engine controls function properly before starting Check the oil level before starting the engine WarrantyisVOID if runwithout oil Consult the Engine Manual supplied with this unit for specific instructions and oil recommendations Check engine air filter Check engine fuel level Check hydraulic fluid level ENGINE IS EQUIPPED WITH LOW OIL SHUTDOWN UNIT WILL SHUTDOWN IF ENGINE OIL IS LOW WARNING ...

Page 34: ...e pull cord 5 Adjust throttle speed figure 2 6 Turn choke to full open when engine is warm figure 2 NOTE These starting instructions are general guidelines only Consult the ENGINE MANUAL included with the unit for specific instructions TO SHUT OFF ENGINE 1 Reduce throttle 2 Set parking brake to on position figure 1 3 Turn engine fuel stop switch to the stop position figure 2 4 Turn gas off when en...

Page 35: ...rd motion Select the control for the corresponding motion you want to go 5 Squeeze speed control handle figure 3 on handle bar to move the machine Note The more you squeeze the handle the faster the machine will travel 6 When you releasethe speed control handle the machine will stop if machine does not stop when speed controlis released have machine inspected by Certified Repair Person 7 Service B...

Page 36: ... mounting or dismounting DUMPING OPERATION Capacity Know the load capacities of your buggy and never exceed them Buggies normally operate on uneven unpaved bumpyand or inclined surfaces adjust load accordingly 1 Position the machine where you intend to dump load 2 Push handle forward to dump figure 3 3 Pull handle back to lower bucket OPERATOR CONTROLS Before operating this unit it is important to...

Page 37: ...Reverse Speed Control Handle Brake Pedal Dump Pedal Parking Brake Dump Handle Forward Speed Control Handle figure 3 who will be using it with the location and proper use of the controls to insure safe and efficient operation ...

Page 38: ...ter 5 Replace five 5 lug nuts on inner wheel and torque to 90 ft lbs 6 Repeat above steps on opposite side of machine Note Maximum payload reduced by 25 1875 lbs when operating machine without dual wheels Quick Release Wheel Option 1 Position machine inner wheel over2x4 and apply parking brake 2 Remove large tee bolt in centerof wheel with crow bar figure 5 3 Remove outside wheel with quick change...

Page 39: ...ccur PARKING BUGGY Parking on a Grade Parking the unit on a grade should be avoided if possible If unit mustbe parked on a grade park it at right angles to the slope andapply the parking brake and block the wheels if necessary Long Term Parking When unit is not in use for long period of time tilt tub up so water snow and debris will not collect inside Coverdump cylinder shaft to prevent corrosion ...

Page 40: ...NG POINTS The unit can be hoisted withthree 3 lift points under the hopper Tilt the hopper forward to locate the three lift loops and attach chain or straps at each of the loops as shown below Take up slack in chain or straps to properly balance the unit There are two ways of lifting the unit from the side or from the front Lifting the standing platform will allow access to the fork pockets Access...

Page 41: ...low proper clearance for overhead obstructions such as power lines overhangs and doorwayswhen transporting unit on a high vehicle HYDRAULIC OIL Check oil sight gauge see figure 7 located on the side of the hydraulic oil tank in the engine compartment when the oil is at ambient temperature Keep oil level in middle of sight glass Consult Manualsupplied with this unit for specific instructions and oi...

Page 42: ...lean the bucket inside and out at the end of each day s operation To prevent lumps of dried plaster from forming and contaminating further batches of plaster or mortar do not allow build up materials to form on bucket side walls Before cleaning shut the engine off and disconnect the spark plug wire to prevent accidental starting Spray the bucket with water before the mix dries to remove any accumu...

Page 43: ...Stone Construction Equipment Inc 5 Maintenance ...

Page 44: ...ion ADDITIONAL SERVICE INFORMATION This is not a detailed engine service manual For more detailed service information refer to engine manuals IMPORTANT Read engine Emission Warranty Statement and Engine Manual before operat ing or performing maintenance LUBRICATION POINTS Wheel Bearings Steering Column Bearing Housing Hopper Pivots Hydraulic Fill Control Cables Fuel Cap Gauge Engine Oil Fill Dipst...

Page 45: ... Cylinder Pivots 2 fittings Steering Pivot 1 fitting located on steering housing Rear Wheel Bearings repack bearings yearly Grease weekly using a grease gun Removethe blue protection caps before greasing and replace when finished Moving Joints Hinges and Cables Lubricate with oil every 500 hours Cylinder Pivots Pivot Points ...

Page 46: ...ires 1 16 quarts 1 1 liter Over 40 Degrees Fahrenheit 13 Degrees Celsius SAE 30 Below 40 Degrees Fahrenheit 13 Degrees Celsius SAE 20 ENGINE IS EQUIPPED WITH LOW OIL SHUT DOWN UNIT WILL SHUT DOWN IF ENGINE OIL IS LOW Air Filter Check air filter before each use and clean after every 50 hours of service Clean primary outer element at 50 hours after break in period then every 50 hours or 12 months Se...

Page 47: ...d Check that the spark plug washer is in good condition If spark plug is to be reused clean with a wire brush and set gap 028 031in 70 80mm Thread the spark plug in by hand to prevent cross threading After the spark plug is seated tighten with a spark plug wrench to 18 22 ft lb 24 4 29 8 Nm Note The spark plug must be securely tightened An improperly tightened spark plug can become very hot and ma...

Page 48: ...with water Apply baking soda or lime to help neutralize the acid Flush your eyes with water for 10 15 minutes Get medical attention immediately If acid is swallowed Drink large amounts of water or milk Then drink milk of magnesia beaten eggs or vegetable oil Get medical attention immediately Once a month check the battery condition With engine off check the battery for 12 5 volts with a voltmeter ...

Page 49: ...il 424 Hydraulic Oil or equivalent should be changed every 200 hours The Hydraulic Oil Filter needs to be changed every time the Hydraulic Oil is changed For temperatures below 35 degrees oil should be switched to thinner 15 weight hydraulic fluid For satisfactory operation the following oil conditions apply Accurate level readings can be obtained only when the fluid is cold and machine is on leve...

Page 50: ...e hydraulic breather cap is designed to pressurize the reservoir to 5 PSI Loosen cap slowly to avoid injury whenever adding oil orworking on the hydraulic system Use a wrench on the hex directly under the cap Breather Cap Lock Down Screw ...

Page 51: ...rn arm can be rotated If wheels were observed moving forward rotate return arm clockwise If wheels were observed moving in reverse rotate counterclockwise Tighten lock down screw and follow step 3 POTENTIAL FORSERIOUS INJURY CERTAIN PROCEDURES REQUIRE THE MACHINE TO BE OPERATED WHILE RAISED OFF OF GROUND TO PREVENT INJURY ENSURE THE MACHINE IS PROPERLY SECURED DO NOT ATTEMPT any adjustments with t...

Page 52: ...teners are used these should only be tightened to the strength of the original Make sure fasteners threads are clean and that you properly start thread engagement This will prevent them from failing when tightening When installing or replacing hardware loctite 262 threadlocker is required to prevent loosening FUEL TANK Gasoline ONLY see Engine Specifications Section for requirements Fill fuel tank...

Page 53: ...rculate the lubricating oil 5 Disconnect and remove the battery Put the battery into safe storage in a fully charged condition Before the battery is put into storage protect its terminals against corrosion Grease may be used on the terminals 6 Remove the air filter Seal the ventpipe of the fuel tank or the fuel filler cap with waterproof tape SPRING START UP 1 Drain engine preservative oil and fil...

Page 54: ...IMPORTANT The person attempting any of the following maintenance tasks must be authorized to do so and have read and understood all sections within this manual MAINTENANCE CHART MACHINE BREAKDOWN M1 M5 M8 M7 M6 M4 M3 M2 E1 E6 E7 ...

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Page 57: ... EBUFT PG TFSWJDF BOE IPVST PO NBDIJOF BJOUFOBODF BUF PVST BUF PVST BUF PVST BUF PVST BUF PVST BUF PVST BUF PVST OHJOF 0JM JMUFS IST JS MFBOFS IST 4QBSL 1MVHT IST 7BMWFT IST ZESBVMJD 0JM IST ZESBVMJD JMUFS IST ZESBVMJD SFBUIFS IST BUUFSZ NPOUIMZ SFBTF 3FBS 8IFFM VC ZFBSMZ SFBTF 4UFFSJOH PMVNO XFFLMZ VCSJDBUF BCMFT BOE 1JWPU IST ...

Page 58: ...MUD BUGGY 58 ...

Page 59: ... producto producen agentes químicos reconocidos en el Estado de California como causantes del cáncer de defectos congénitos y de otros daños al sistema reproductor CALIFORNIA PROPOSITION 65 WARNING Engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm ...

Page 60: ...nt Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 585 229 2363 e mail sceny stone equip com www stone equip com A 100 employee owned American manufacturer 2001 Stone Construction Equipment Inc Printed in U S A SPR ...

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