Stone Mud Buggy FB1000, Operator'S Manual

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3
MUD BUGGY
Table of
Contents
FOREWORD / LIMITED WARRANTY ....................................................... 4-5
Notes Page ......................................................................................6
INTRODUCTION................................................................................ 7-10
Introduction ...................................................................................8
Intended Use...................................................................................8
General Description ..........................................................................8-9
Machine Diagram .............................................................................10
TECHNICAL DATA............................................................................. 11-18
Machine Specifications .....................................................................12
Lubrication Specifications.................................................................12
Engine Specifications .......................................................................13
Machine Sound Level Specifications....................................................13
Machine Dimensions.........................................................................14
Engine Controls ...............................................................................15
Machine Operation Controls ...............................................................15-16
Pin and Plate Location ......................................................................17
Notes Page ......................................................................................18
HEALTH & SAFETY ........................................................................... 19-28
Decal Placement...............................................................................20-21
Safety Warnings ...............................................................................22-26
Safety Use .......................................................................................27
Notes Page ......................................................................................28
OPERATION .................................................................................... 29-42
General Safety Notes .........................................................................30
Prevent Damage to Machine ...............................................................31
Safety Symbols ................................................................................32
Delivery Inspection ..........................................................................32
Break-In Period ...............................................................................32
Know Your Buggy .............................................................................32
Machine Cleanliness .........................................................................33
Pre-Start Checklist ...........................................................................33
Starting the Machine ........................................................................34
To Shut Off Engine............................................................................34
Machine Operation ...........................................................................36
Mounting / Dismounting Buggy .........................................................36
Dumping Operation ..........................................................................36
Operator Controls .............................................................................37
Quick Release Dual Wheels .................................................................38
Cold Weather Starting .......................................................................39
Hoses, Fittings and Leakage...............................................................39
Cleaning Machine.............................................................................39
Parking Buggy .................................................................................39
Transporting Machine .......................................................................40
Mud Buggy Lifting Points ..................................................................40
Hydraulic Oil ...................................................................................41
Hardware/Cleaning/Storage ..............................................................42
MAINTENANCE ................................................................................ 43-58
First Service 50 Hours / Additional Service Info....................................44
Lubrication Points ...........................................................................44
Chassis Grease/Lube Points ...............................................................45
Engine ...........................................................................................46
Engine Oil / Air Filter ..................................................................46
Spark Plug / Engine RPM / Cooling System / Valve Clearance.............47
Electric Start Option .........................................................................48
Battery / Battery Policy ....................................................................48-49
Power Train .....................................................................................49-50
Transmission ...................................................................................51
Hoses, Fittings & Leakage..................................................................51
Brake Adjustments / Service Brake Adjustment ....................................51
Tires, Lugnuts and Hardware..............................................................52
Fuel Tank ........................................................................................52
Storage / Spring Start Up ..................................................................53
Maintenance Chart Machine Breakdown / Maintenance Chart..................54-55
Troubleshooting ..............................................................................56
Maintenance Log..............................................................................57
CALIFORNIA PROPOSITION 65 WARNING ............................................... IBC