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Stober MDS 5000, Commissioning Instructions, Page: 2 / 32

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Stober MDS 5000 Commissioning Instructions Download Page 2

ID 441758.05

2

Commissioning Instructions I/O Terminal Module

WE KEEP THINGS MOVING

Table of contents

Table of contents

1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3

2 Notes on Safety  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5

2.1

Component part of the product  . . . . . . . . . . . . . . . . . . . . . . 

5

2.2

Operation in accordance with its intended use  . . . . . . . . . . 

5

2.3

Qualified personnel  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6

2.4

Installation and connection  . . . . . . . . . . . . . . . . . . . . . . . . . 

7

2.5

Commissioning, operation and service  . . . . . . . . . . . . . . . . 

8

2.6

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

2.7

Presentation of notes on safety . . . . . . . . . . . . . . . . . . . . . . 

9

3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

10

4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

13

4.1

X100-X103: Analog and Binary Signals. . . . . . . . . . . . . . . . 

13

4.2

Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

21

4.2.1 X120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

21

4.2.2 X140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

24

4.2.3 BE encoder and BA encoder simulation  . . . . . . . . . . . . . . . 

27

4.3

X141: Motor temperature sensor . . . . . . . . . . . . . . . . . . . . . 

29

Summary of Contents for MDS 5000

Page 1: ...I O Terminal Module Commissioning Instructions Installation Connecting V 5 6 H or later 09 2013 en ...

Page 2: ...tion in accordance with its intended use 5 2 3 Qualified personnel 6 2 4 Installation and connection 7 2 5 Commissioning operation and service 8 2 6 Disposal 8 2 7 Presentation of notes on safety 9 3 Installation 10 4 Connection 13 4 1 X100 X103 Analog and Binary Signals 13 4 2 Encoder 21 4 2 1 X120 21 4 2 2 X140 24 4 2 3 BE encoder and BA encoder simulation 27 4 3 X141 Motor temperature sensor 29...

Page 3: ...er EnDat encoder 2 1 Sin Cos TTL incremental encoder simulation and evalutation SSI encoder simulation and evalutation Stepper motor signals simulation and evalutation The adapter is included with the REA 5001 Inverter HW status of the inverter SEA 5001 REA 5001 XEA 5001 MDS 5000A 200 or higher Yes Yes HW status 11 or higher for the accessories MDS 5000 up to 199 Yes Yes Yes Inverter HW status of ...

Page 4: ...D No 49015 Terminals 3 analog inputs 2 analog outputs 13 binary inputs 10 binary outputs Encoder TTL incremental encoder simulation and evaluation Stepper motor signals simulation and evaluation SSI encoder simulation and evaluation SSI connection cable X120 ID No 49482 Description For coupling the SSI interface X120 on the XEA 5001 0 3 m ...

Page 5: ...ve the devices without prior notice This documentation is purely a product description It does not represent promised properties in the sense of warranty law 2 1 Component part of the product The technical documentation is a component part of a product Since the technical documentation contains important information always keep it handy in the vicinity of the device until the machine is disposed o...

Page 6: ...e legal requirements the reference books this technical documentation and in particular the safety information contained therein must be carefully read understood and complied with Activity Possible occupational qualifications Transportation and storage Worker skilled in storage logistics or comparable training Configuration Graduate engineer electro technology or electrical power technology Techn...

Page 7: ...pened Opening the housing in another place or for other purposes is not permitted Use only copper lines For the line cross sections to be used refer to DIN VDE 0298 4 or DIN EN 60204 1 Appendix D and Appendix G Protect the device from falling parts pieces of wire leads metal parts and so on during installation or other tasks in the switching cabinet Parts with conductive properties inside the inve...

Page 8: ...s Before carrying out any work on the machine observe all the following five safety regulations in the above mentioned sequence 1 Enable Ensure that you also activate the auxiliary circuits 2 Secure against switching on 3 Ensure that the parts are de energized 4 Earth and short circuit 5 Cover or isolate any live neighboring parts You can then start your work on the drive controller Repairs may on...

Page 9: ...rning triangle means that minor injury may occur if the stated precautionary measures are not taken WARNING Warning means that there may be a serious danger of death if the stated precautionary measures are not taken DANGER Danger means that serious danger of death exists if the stated precautionary measures are not taken Information indicates important information about the product or a highlight...

Page 10: ...lowing installation instructions to avoid damage to the devices You will need one of the following accessory parts before you can connect binary and analog signals to the inverter Installation is the same for all four accessory parts SEA 5001 ID no 49576 REA 5001 ID no 49854 XEA 5001 ID no 49015 You will need A Phillips screwdriver The screws which are pre mounted on the accessory Information Note...

Page 11: ...758 05 WE KEEP THINGS MOVING 3 2 Lift up the upper end of the cover from the inverter 3 Lift the cover up and remove it from the inverter 4 Insert the accessory part at a slant with the gold contacts in front The gold contacts must be in front of the black terminal block ...

Page 12: ...2 Commissioning Instructions I O Terminal Module 3 WE KEEP THINGS MOVING 5 Slide the gold contacts into the black connector 6 Secure the accessory part to the inverter with the mounting screws You have now installed the accessory ...

Page 13: ...scription X100 SEA 5001 REA 5000 REA 5001 XEA 5001 NOTICE Machine movement due to unexpected target value If the analog input is not switched the inverter will detect a target value default of 5V Always operate the inverter with a switched analog input Information Remember that the scanning time and update rate TA min depend on the complexity of the user program on the inverter Both times can assu...

Page 14: ...st Pin 1 30 V UE max against prot cond 15 V UE max against AGND 30 V 4 AE2 Input of analog input AE2 Resolution SEA 5001 XEA 5001 10 bits sign REA 5001 15 bits sign Reference Pin 5 UE 10 V Ri 40 kΩ TA min 1 ms UE max against Pin 5 30 V UE max against prot cond 15 V UE max against AGND 30 V 5 AE2 Inverted input of analog input AE2 UE max against Pin 4 30 V UE max against prot cond 15 V UE max again...

Page 15: ...max 30 V TA min 1 ms with timestamp IE max 16 mA at UE max 12 BE2 13 BE3a 14 BE4a 15 BE5a 16 BA1 Binary output IA max 50 mA at 45 C 40 mA at 55 C TA min 1 ms 17 BA2 18 24 V In 24 V power For XEA 5001 and For binary outputs with SEA 5001 and REA 5001 Input area 18 28 8 V 19 18 V Out Auxiliary voltage 18 V UA 16 18 V IA max 50 mA a BE3 BE4 and BE5 can be used as encoder inputs See chapter 4 2 3 BE e...

Page 16: ...f the REA 5001 Terminal description X102 XEA 5001 NOTICE Machine movement due to unexpected target value If the analog input is not switched the inverter will detect a target value default of 5V Always operate the inverter with a switched analog input 2 leads with the same cross section with double cable end Switch TTL HTL Conversion S0 BE3 S1 BE4 S2 BE5 maximum conductor cross section Connection ...

Page 17: ...ed input of analog input AE3 UE max against pin 1 30 V UE max against protective conductor 15 V UE max against AGND 30 V 1 2 maximum conductor cross section Connection type maximum conductor cross section mm2 rigid 1 5 flexible 1 5 Flexible with cable end without plastic sleeve 1 5 Flexible with cable end with plastic sleeve 0 5 2 leads with the same cross section with double cable end Pin Designa...

Page 18: ... signal state maximum conductor cross section Connection type maximum conductor cross section mm2 Pin Designation Function Data 5 BA7 Binary output IA max 50 mA TA min 1 ms 6 BA8 7 BA9 8 BA10 9 BE6 Binary input Bezug Reference pin 10 of terminal X101 High level 12 30 V Low level 0 8 V UE max 30 V TA min 1 ms IE max 3 mA at UE max 9 7 8 5 6 maximum conductor cross section Connection type maximum co...

Page 19: ...101 High level 12 30 V Low level 0 8 V UE max 30 V TA min 1 ms IE max 3 mA at UE max 11 BE8 12 BE9 13 BE10 14 BE11 15 BE12 16 BE13 10 11 12 13 14 15 16 maximum conductor cross section Connection type maximum conductor cross section mm2 rigid 1 5 flexible 1 5 Flexible with cable end without plastic sleeve 1 5 Flexible with cable end with plastic sleeve 0 75 2 leads with the same cross section with ...

Page 20: ...10 V AE1 AGND SEA 5001 REA 5001 XEA 5001 1 2 3 6 7 8 X100 Current 0 20 mA 4 20 mA Inverter AE1 AA1 AE1 Shunt AA2 AE1 AGND SEA 5001 REA 5001 XEA 5001 0 4 20 mA 1 2 3 6 7 8 X100 Inverter Voltage max 10 V AE1 AA1 AE1 Shunt AA2 AE1 AGND SEA 5001 REA 5001 XEA 5001 0 5 V 0 10 V max 10 V 1 2 3 6 7 8 X100 Inverter Analog output voltage AE1 AA1 AE1 Shunt AA2 AE1 AGND SEA 5001 REA 5001 XEA 5001 V ...

Page 21: ...e to distribute encoder signals to other inverters without a great amount of wiring work This is why the two sub D connections have the same allocation General specifications UA 18 V See encoder power below IA max 250 mA Sum of X4 X120 and X140 500 mA Maximum cable length 50 m Max number of stations 1 master and 31 stations Terminating resistance 120 Ω Specifications of SSI evaluation and simulati...

Page 22: ...output for CLOCK 6 DATA Differential input output for DATA 7 DATA Inverse differential input output for DATA 8 UA Encoder power 9 GND Reference for pin 8 Information Remember that all SSI slaves must be switched on off simultaneously 24 V on X11 and X101 18 Switching individual stations during operation will cause other stations to malfunction Pin Designation Function plug 1 GND ENC Reference pote...

Page 23: ... that the switches are installed in different positions on the REA 5001 und XEA 5001 accessories Identification of the switches and assignment of the switch positions to the function switched on switched off terminal resistance are shown on the PCB cover Pin Designation Function plug 1 GND ENC Reference potential for pins 4 to 7 2 3 4 Imp Inverse differential input output for impulses 5 Imp Differ...

Page 24: ...EnDat 500 mA IA min 30 mA Encoder type Single and multi turn not suitable for linear instruments Maximum cable length 100 m UA Via Remarks 5 V controlled at cable end Sense line of the encoder connected on pin 12 Sense STÖBER servo motors EnDat 2 1 5 V controlled at X4 Pin 12 Sense with pin 4 UB jumpered TTL for customer specific solutions Information Note that the resolver interface at X140 is al...

Page 25: ... the encoder cable 8 9 Sin Sine input inverse 10 11 Cos Cosine input inverse 12 13 14 TempMotor Connection MTF is output at X141 pin 2 if carried by the encoder cable 15 a View of sub D 9 15 1 8 Information Note that the EnDat interface at X140 is used if a SDS 4000 is replaced where a motor with an absolute encoder at X41 was operated In this case you can continue to use the previously used encod...

Page 26: ...coder power 5 DATA Differential input for DATA 6 7 TempMotor Connection MTF is output at X141 pin 1 if carried by the encoder cable 8 CLK Differential input for CLOCK 9 Sin Sine input inverse 10 11 Cos Cosine input inverse 12 Sense Sense signals for voltage regulation 13 DATA Inverse differential input for DATA 14 TempMotor Connection MTF is output at X141 pin 2 if carried by the encoder cable 15 ...

Page 27: ...tput any other binary signals on these binary interfaces if you have connected an encoder General specifications Maximum cable length 30 m Signal level HTL with SEA 5001 and XEA 5001 TTL HTL convertible with REA 5001 Evaluation incremental and stepper motor signals High level 12 30 V Low level 0 8 V UE max 30 V IE max 16 mA fmax 100 kHz TA min In the cycle time of the application with time stamp c...

Page 28: ... for pins 11 to 18 11 BE1 12 BE2 13 BE3 Evaluation Incremental encoder N Stepper motor signals 14 BE4 Evaluation Incremental encoder A Stepper motor signals freq 15 BE5 Evaluation Incremental encoder B Stepper motor signals direction 16 BA1 Simulation Incremental encoder A Stepper motor signals freq 17 BA2 Simulation Incremental encoder B Stepper motor signals direction 18 24 V In 24 V power For X...

Page 29: ...hermal motor protection signal comes from X140 pin 7 2 1TP2 1K2 Thermal motor protection signal comes from X140 pin 14 maximum conductor cross section Connection type maximum conductor cross section mm2 rigid 1 5 flexible 1 5 Flexible with cable end without plastic sleeve 1 5 Flexible with cable end with plastic sleeve 0 75 2 leads with the same cross section with double cable end 3 1 4 2 X2 X141 ...

Page 30: ...Notizen ID 441758 05 WE KEEP THINGS MOVING ...

Page 31: ...10 65907393 eMail info stoeber cn www stoeber cn STOBER DRIVES INC 1781 Downing Drive Maysville KY 41056 Fon 1 606 7595090 Fax 1 606 7595045 eMail sales stober com www stober com STOBER DRIVES LTD Upper Keys Business Village Keys Park Road Hednesford Cannock WS12 2HA Fon 44 1543 458 858 Fax 44 1543 448 688 E Mail mail stober co uk www stober co uk STOBER Japan P O Box 113 002 6 chome 15 8 Hon koma...

Page 32: ...onner Str 12 75177 PFORZHEIM GERMANY Tel 49 7231 582 0 Fax 49 7231 582 1000 E Mail mail stoeber de www stober com 24 h service hotline 49 180 5 786 323 Technische Änderungen vorbehalten Errors and changes excepted ID 441758 05 09 2013 441758 05 ...

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