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Still GX-Q, Original Instructions Manual

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Still GX-Q Original Instructions Manual Download Page 95

Index

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A

Accelerator pedal . . . . . . . . . . . . . . . 42, 49
Accessories accompanying the product . . 6
Acoustic warning signal . . . . . . . . . . . . . 75
Additional documentation . . . . . . . . . . . . . 6
Additonal handle . . . . . . . . . . . . . . . . . . 42
Adjustable forks . . . . . . . . . . . . . . . . . . . 53
Adjusting the driver’s seat to suit

individual requirements . . . . . . . . 46

Adjusting the steering column . . . . . . . . . 46
Aisle . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
application area . . . . . . . . . . . . . . . . . . . 16
Area of application . . . . . . . . . . . . . . . . . 62
Attachment . . . . . . . . . . . . . . . . . . . . . . . 6
Attachments . . . . . . . . . . . . . . . . . . 27, 81
Authorized Expert . . . . . . . . . . . . . . . . . 16

B

Battery acid . . . . . . . . . . . . . . . . . . . . . . 14
Battery change frame . . . . . . . . . . . . 34, 37
Battery charger . . . . . . . . . . . . . . . . . . . 35
Battery check . . . . . . . . . . . . . . . . . . . . . 68
Battery discharge indicator . . . . . . . . 34, 39
Battery lock . . . . . . . . . . . . . . . . . . . . . . 37
Battery maintenance . . . . . . . . . . . . . . . 34
Battery replacement . . . . . . . . . . . . . 34, 37
Battery type . . . . . . . . . . . . . . . . . . . . . . 34
Body dimensions . . . . . . . . . . . . . . . . . . . 7
Brake . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Brake pedal . . . . . . . . . . . . . . . . . . . . . . 49
braking distance . . . . . . . . . . . . . . . . . . . 16
Braking style . . . . . . . . . . . . . . . . . . . . . 10

C

Chain spray . . . . . . . . . . . . . . . . . . . . . . 67
Changing direction with Two-pedal

design . . . . . . . . . . . . . . . . . . . . . 80

Changing the gearbox oil . . . . . . . . . . . . 67
Changing the hydraulic oil . . . . . . . . . . . 67
Checking access control . . . . . . . . . . . . . 40
Checking the connecting device . . . . . . . 40
Checking the load suspension device . . . 40

Checklist before starting work . . . . . . 32, 40
Chip card . . . . . . . . . . . . . . . . . . . . . . . . 78
Clipboard . . . . . . . . . . . . . . . . . . . . . . . . 77
cold store . . . . . . . . . . . . . . . . . . . . . . . . 16
Commissioning . . . . . . . . . . . . . . . . 32, 34
Condition of the floor surface . . . . . . . . . 10
Control current fuse . . . . . . . . . . . . . . . . 60
Conversions . . . . . . . . . . . . . . . . . . . . . 27
Converter . . . . . . . . . . . . . . . . . . . . . . . 28
Copyright and proprietary rights . . . . . . . . 7
Correct disposal . . . . . . . . . . . . . . . . . . . 57

D

Danger zone . . . . . . . . . . . . . . . . . . . . . 10
Declaration of conformity . . . . . . . . . . . . . 3
Decommissioning . . . . . . . . . . . . . . . . . 57
Diagram of permissible loads . . . . . . . . . 13
Dimensions . . . . . . . . . . . . . . . . . . . . . . 72
Display and Operating panel . . . . . . . . . . 21
Displaying lift height . . . . . . . . . . . . . . . . 46
Displaying maximum load . . . . . . . . . . . . 46
Displaying operating hours . . . . . . . . . . . 46
Displaying speed . . . . . . . . . . . . . . . . . . 46
Displaying weight . . . . . . . . . . . . . . . . . . 46
Drive direction . . . . . . . . . . . . . . . . . . . . 50
Driver permit . . . . . . . . . . . . . . . . . . . . . 17
Driver training . . . . . . . . . . . . . . . . . . . . 17
Driver’s compartment . . . . . . . . . . . . . . . 28
Driving characteristic . . . . . . . . . . . . . . . 28
Drivingsafety . . . . . . . . . . . . . . . . . . . . . 17
Dual-pedal controller . . . . . . . . . . . . . . . 42

E

EC declaration of conformity in

accordance with Machinery

Directive . . . . . . . . . . . . . . . . . . . . 3

Electric field strength . . . . . . . . . . . . . . . 12
Electrical system . . . . . . . . . . . . . . . . . . 62
Electromagnetic radiation . . . . . . . . . . . . 12
Electronic access control . . . . . . . . . . . . 78
Emergency operation . . . . . . . . . . . . . . . 54
Emissions . . . . . . . . . . . . . . . . . . . . . . . 12

5220 804 2501 [EN]

89

Summary of Contents for GX-Q

Page 1: ...Original instructions GX X GX Q Turret truck 2201 5220 804 2501 EN 12 2012 ...

Page 2: ......

Page 3: ...ght and proprietary rights 7 Operator form of address 7 2 Safety General safety advice 10 General safety information 11 Non ionising radiation 12 Vibrations 12 Special safety advices for engaging loads 13 Safe handling of operating media 14 Risk assessment 15 Residual dangers 16 Inspections 16 Application area 16 Original parts 17 Directives and guidelines 17 Driver permit 17 Personal protective e...

Page 4: ...vices 42 Entering and leaving 42 Seat switch 42 Setting the display brightness 45 Switching the display 46 Driving 46 Initial driving exercises 46 Pedal operation 49 Joystick functions 50 Mechanical guidance MZF 51 Load pick up 52 Load pick up 52 Adjustable forks 53 Parking and leaving the truck 54 Emergency operation 54 Emergency operation 54 Retrieving the truck 56 Parking and Decommissioning th...

Page 5: ...Equipment Inductive guidance IZF 75 Acoustic warning signal 75 Working platforms 76 Trucks for use in cold storage 76 Clipboard 77 Working spotlights 78 Electronic access control 78 Two pedal design 80 Intermediate lift restriction 80 Hydraulic fork arm positioner 80 Attachments 81 Electrical seat adjustment 83 Telescopic table 84 Height preselection system 86 5220 804 2501 EN III ...

Page 6: ......

Page 7: ...1 Foreword ...

Page 8: ...s to inform you about how to safely handle your industrial truck and how to keep it operational It is therefore essential that operators operating personnel and maintenance personnel familiarise themselves with understand and adhere to the contents of this manual The operability performance and service life of the vehicle are dependent on Proper use A daily inspection by the operator and Regular a...

Page 9: ...ILL GmbH Berzeliusstraße 10 D 22113 Hamburg Germany We declare that the Industrial truck according to these operating instructions Model according to these operating instructions conforms to the latest version of the Machinery Directive 2006 42 EC Personnel authorised to compile the technical documents See EC compliance declaration STILL GmbH 5220 804 2501 EN 3 ...

Page 10: ... to property The procedures indicated should be complied with in full in order to avoid this danger NOTE Special attention is drawn to procedures and technical requirements that must particularly be observed Standard version and optional equipment These instructions describe the specified use and the prescribed maintenance work for industrial trucks in the standard version and the supplementary equ...

Page 11: ...firms that the EU machine guidelines and all the relevant guidelines which are valid for this product have been met 2 Truck type 3 Truck serial number This serial number must be given in the event of any queries 4 Year of manufacture 5 Nominal loading capacity 6 Unladen weight 7 Battery voltage 8 Maximum battery weight 9 Minimum battery weight 10 Rated drive power 11 Ballast weight 12 Name of manuf...

Page 12: ... the product Each truck is supplied with a box of acces sories upon delivery from the factory The contents differ depending on the truck type and the order This box includes among other items an adhesive label that shows how to disable the magnetic brake mechanically This adhesive label can be affixed in a suitable position in the control compartment near the magnetic brake This box also contains t...

Page 13: ... without the express written permission of the manufacturer Operator form of address Our products are suitable for use by male or female operators If applicable in your language however these instructions use only the masculine form of address to simplify the text The dimensions of the operator s compart ment on our trucks are designed in accor dance with standard DIN EN ISO 3411 and are according...

Page 14: ...pedals such as the accelerator and brake pedals the overhead guards might be too low or the adjustment ranges for the steering wheel and seat may no longer be sufficient The load bearing capacity of the industrial truck may be negatively affected Please consult your authorised dealer wher ever help is required 8 5220 804 2501 EN ...

Page 15: ...2 Safety ...

Page 16: ...to gain a better view and from reaching into the area of the moving lift mast because even doing this is highly dangerous Aside from the driver there must be no other person present on the truck unless the truck has additional equipment to enable operation with two persons If marked travelling paths are provided then for safety reasons the truck may only be moved within those marks It is not permi...

Page 17: ...e truck but also uncontrolled movements and is therefore prohibited By removing and taking the switch key when leaving the truck the driver can secure the truck against unauthorised use If required by the area of application and work situation the operator must use suitable personal protective equipment such as protective shoes safety helmet protective gloves or industrial goggles The operator and...

Page 18: ... with EN 12895 at a distance of 10m Frequency MHz Electric field strength dBµV m 30 to 75 34 75 to 400 34 to 45 with increasing frequency 400 to 1000 45 Vibrations The vibrations of the machine must be deter mined on an identical machine in accordance with the standard EN 13059 Vibration mea surements on industrial trucks Weighted effective value of the acceleration the body feet or seat surface is...

Page 19: ... with the necessary safety then the safety has to be brought about by using appropriate containers or fastenings Before engaging any load ensure that it does not exceed the loading capacity of the truck diagram of permissible loads or the maximum permissible dimensions as specified by the data sheet Loads which are to be transported and placed in storage must be securely pack aged to ensure that th...

Page 20: ...or even to death Even if such injuries do not feel particularly painful or serious a doctor must be consulted immediately The cause of the injury must be described exactly and the treatment started promptly ENVIRONMENT NOTE Oils pose a threat to the water supply and must accordingly always be transported and collected in regulation containers Do not spill oil Bind any spillages using suitable mate...

Page 21: ...rinse immediately using plenty of clear water and consult a doctor Comply with the additional operating instructions supplied by the battery and the battery charger manufacturer Risk assessment According to the relevant CE Directives the operator of a business enterprise is required to compile an Operating instruction document based on a risk assessment The aim of the analysis is to establish thos...

Page 22: ...uck by an authorized expert are a legal requirement in the country this truck will be used You are responsible for doing so as operating company of the truck Application area The floor in the application area must have sufficient strength to bear the weight of the truck The wheel loads floor loads specific to your truck will be made available by your responsible sales representative The condition of t...

Page 23: ...ies not supplied by us have also not been tested and approved by us The incorporation and or use of such products can consequently adversely affect the structurally predeter mined properties of your vehicle and thus impair the active and or passive drivingsafety The manufacturers are in no way responsible for any damage caused by the use of non orig inal parts and accessories Directives and guidel...

Page 24: ...offer you the relevant training and tests to obtain your driver permit Personal protective equipment For operation of our products no personal protective equipment is required under normal application conditions However it is possible that the use of personal protective equipment is required at the place of use due to the on site circumstances or local or internal regulations The national regulati...

Page 25: ...3 Overview ...

Page 26: ...tion 4 Turret head 5 Load wheel 6 Guide rollers for mechanical guidance MZF 7 Battery lock 8 Battery 9 Drive side antenna for inductive guidance IZF 10 Steps 11 Driver s seat 12 Steering wheel 13 Overhead guard post and objects for holding onto when entering and exiting 14 Overhead guard 20 5220 804 2501 EN ...

Page 27: ...ycle height preselection without automatic load detection option 11 Height preselection HVW option selection key If HVW is active it is possible to select the range 12 A selection can be made for retrieval by using the up arrow button and or with the fork cycle height preselection without automatic load detection option 13 Enter key for selecting increased efficiency Blue Q button 14 Key F3 no func...

Page 28: ...n key for additional hydraulic func tion e g fork adjustment single fork posi tioner side shift limitation 25 Selection key for additional hydraulic func tion e g fork adjustment single fork posi tioner side shift limitation Option 22 5220 804 2501 EN ...

Page 29: ...splays 16 Display field 17 IZF active 18 Additional hydr functions 19 Enabling required 20 MPSE mode or error 21 Additional hydr functions 22 Additional hydr functions 23 PIN code entry required 24 Foot switch actuation required 25 for MZFin the aisle for IZFon the wire 26 Forks not within the truck contour 27 Maintenance due or battery flat Option Displaying information The truck control unit monit...

Page 30: ...iption Attachment not within contour Response Driving speed restricted to 2 5 km h main lift lifting lowering speed reduced Possible cause Attachment not within contour attachment sensor system set incorrectly or defective Remedy Bring the forks within the truck contour Activate repair Info 5 Description During height preselection auxiliary lift too high or too low Response Required height cannot ...

Page 31: ...ering in the aisle not straight steering sensor system set incorrectly Remedy Move steering wheel into the centre position adjust steering sensor system Info 10 Description Presence check responds Response Drive stop main lift lifting lowering deactivated ancillary movements deac tivated Possible cause Foot switch or seat switch no longer pressed after key switch ON Remedy Actuate foot switch or s...

Page 32: ...escription Incorrect switch on sequence Response Driving speed restricted to 1 km h Possible cause Joystick or foot switch activated before switching on the key switch Remedy Move operating devices into the neutral position note switch on sequence Displaying errors An error memory is stored in the truck control unit Any errors that occur are stored there with the error number and operating hours T...

Page 33: ...hese operating instructions or in the guidelines for the proper usage of industrial trucks according to their intended purpose VDMA German Engineering Federation and therefore need to be converted and retrofitted please note that any structural modification may impair the performance and stability of the trucks and can result in accidents It is therefore not permitted to make such changes without ou...

Page 34: ... at this selected speed If the pedal is released fully the truck is braked to a standstill This driving characteristic is the same when driving on slopes The parking brake must be used if stopping on uphill and downhill gradients NOTE Read the information about dual pedal cont rol NOTE If the truck is stationary for longer than 3s and the foot switch is not actuated the parking brake is applied Tr...

Page 35: ...et manually As an option the truck can be equipped with a combined seat and pedal plate adjustment function For a description see the section entitled Special equipment The driver s seat is equipped with a seat switch This detects whether the driver is in the correct operating position NOTE Seetheoriginaloperatinginstructionsfrom the seat manufacturer for the correct operation of the driver s seat...

Page 36: ...3 Overview Functions 30 5220 804 2501 EN ...

Page 37: ...4 Operation ...

Page 38: ...l levels on the hydraulic tank and gear box have been checked commissioning can begin This commissioning should be done professionally be our service personnel Be fore starting work work through the Checklist before starting work Transporting and loading ENVIRONMENT NOTE Separating hydraulic connections can result in the emergence of hydraulic oil Depending on the overall height the truck can be d...

Page 39: ...e 4 lifting points that are as far away from each other as possible Make sure that the chassis is as horizontal as possible If the battery is installed note its weight Before lifting the truck or the chassis check the battery lock for secure seating NOTE The chassis is always mechanically braked unless the truck is put into operation Hooking on the vertical lift mast For hooking the lift mast onto...

Page 40: ...otal of 8 wooden wedges and suitable tension belts are to be used Position two of the wooden blocks each at the front and rear of the truck and the others in pairs on the right and left of the truck The tension belts are to be guided over the battery compartment and around the posts of the lift mast to make sure the truck is firmly on the ground For trucks with high lift masts additional tension be...

Page 41: ...k will be guaranteed If a lighter battery is used temporarily the weight difference must be compensated for with a fixed ballast and the size difference must be equalised with shims In this case the specifications on the truck s nameplate are to be changed or added to These racking trucks are equipped with an integrated battery discharge indicator that is set for normal wet lead batteries PzS as sta...

Page 42: ... each shift you must Check that the battery lock is in perfect condition and functions correctly Make sure that the battery lock swing bolt is always actuated by hand Make sure that fingers are not placed in the rotation or clamping range of the swing bolt The battery must be commissioned properly before being used for the first time If the bat tery was obtained separately from the truck the followi...

Page 43: ...lso read the information about the battery lock CAUTION Risk of damage to property Before each shift check that the battery lock is in perfect condition and functions correctly Battery lock CAUTION Risk of crushing if the battery falls out Releasing the battery lock as described below must only be carried out on level ground using suitable devices Suitable devices include A crane and suitable harn...

Page 44: ...wise to the stop Pull the swing bolt out fully in the direction of the arrow 3 Fold the swing bolt up in the direction of the arrow 2 The battery can now be rolled out of the battery compartment on its roller channel so that it can be lifted out using a device Monitoring the battery lock A contactless switch 4 detects a battery lock that is not correctly closed If this is the case the drive functi...

Page 45: ...lay segments light up 1 As the capacity decreases these go out one after another If the permissible discharge depth of 80 is reached only the last segment still flashes This indicates that the lift cut out has been reached Symbol 2 indicates that the battery lock is open NOTE The display is only reset when a full battery is connected otherwise the most recently measured value is displayed The batte...

Page 46: ...semblies function check Check the foot switch Examine the area around the foot switch for foreign objects Check the reverse brake The braking and subsequent acceleration processes must be gentle and not subject to jerking movements Check the brake function after activating the emergency off switch Check the automatic braking system func tion depending on the version automatic brake control creep s...

Page 47: ...he condition wear voltage and lubrication of the load chains must be checked Load chains must not be damaged Check the drive wheel and the load wheels Examine all wheels for foreign objects Visually check the condition of the drive wheel and load wheels Monitor the drive wheel and load wheels for unusual sounds during operation Other checks Check the overhead guard for deformation damage and crack...

Page 48: ... a seat switch The controller can therefore detect whether the driver is in the correct operating position Trucks with an accelerator pedal NOTE There is no foot switch in trucks with a driver s compartment door or a closed cab The hydraulic functions are only enabled if The seat switch and the foot switch have been actuated The desired hydraulic function is then selected The switches are all func...

Page 49: ...dals is actuated slightly Monitoring The seat switch is monitored electrically If the truck remains switched on for longer than 8 hours the switch status of the seat switch must change at least once In normal operation this happens automatically during operation If this is not the case a corresponding message appears on the display The seat switch must be released and then actuated once again If t...

Page 50: ...the sequence is not correct this message will appear in the display Info 10 The function of the seat switch itself is also monitored If the switch is not actuated at least once within 8 hours the controller assumes there is a defect and issues this message Info 10 If the message is still displayed after the switch has been pressed once call the service department 44 5220 804 2501 EN ...

Page 51: ... seconds The display P1 P2 P3 7 appears Press button P3 2 The display P3 8 appears Press arrow key 5 dfor a brighter display or press arrow key 6 for a darker display Press the enter button 4 to save the setting Keep the ESC button 3 pressed down for 2 seconds to exit setting mode The figure shown 9 indicates the degree of brightness adjusted in percent Range 10 95 5220 804 2501 EN 45 ...

Page 52: ...ht of the lifted load in kg briefly press button 4 Displayed at 6 The operating hours are still displayed at 5 in this setting Display maximum load capacity as long as button 4 is pressed the maximum permissible load weight for this truck is displayed in kg at 6 Option Driving Initial driving exercises WARNING Before starting work the Checklist before starting work must be completed All safety inst...

Page 53: ...priate key must be used to activate the key switch The truck is ready for operation when the run up time of a few seconds has passed When work is complete the truck can be secured against unauthorised use by switching off and removing the key NOTE If the truck is equipped with electronic access control the enable function must be disabled in order to secure the truck against unautho rised use See ...

Page 54: ... driver s seat must always be adjusted to the individual weight of the driver Otherwise there is a risk of damage to the driver s seat Pedal operation There are three pedals in the footwell in front of the driver s seat The foot switch is actuated with pedal 1 If the seat switch is also activated the controller recognises that there is a driver in the workplace and enables the truck s functions Pe...

Page 55: ... Driving 1 Foot switch 2 Brake pedal 3 Accelerator pedal If none of the pedals are actuated or all pedals are released while the truck is in motion the truck brakes to a standstill immediately 5220 804 2501 EN 49 ...

Page 56: ...ng the fork with the auxiliary lift 9 4 Lowering the fork with the auxiliary lift 10 Synchronised swivelling of the fork and shifting the sideshift to the right 11 Synchronised swivelling of the fork and shifting the sideshift to the left 12 Horn Joystick functions The joystick can be used for accurate and continuously variable control of all hydraulic movements Jerky movements are to be avoided a...

Page 57: ...ioned as centrally as possible and aligned with the aisle in front of the entry funnel The more accurate this positioning the faster the truck will be led into the guide with as much care as possible Once the truck has entered the guide the side rail switches are activated When the rail switches detect the rail guidance the new mode of operation is automatically selected Exiting the aisle The truc...

Page 58: ...the aisle Drive out of the aisle slowly and beware of any people or other trucks in the transfer aisle Once the truck is outside the rail the steering is reactivated by the rail switch The truck can now be turned 90 on the spot and then driven to the target aisle Load pick up Load pick up The safety information for load pick up must be observed without fail 52 5220 804 2501 EN ...

Page 59: ...ort screws indicated on the load capacity diagram must be checked every 6 months and adjusted if necessary Adjustable forks As standard manually adjustable forged forks are installed This permits pallets of different dimensions to be engaged The truck can be fitted as an optional feature with hydraulically adjustable forks The distance between the forks must be great enough to ensure that the load ...

Page 60: ... controlling access must be removed Where possible the truck should be parked at the start of a racking aisle or in a loading bay If there are parking spaces the truck must be parked there The fork is to be lowered to the floor as far as possible and if there is one the tilt attachment must tilt towards the floor to reduce the risk of stumbling Emergency operation Emergency operation In the event of...

Page 61: ...e the ma gnetic brake mechanically WARNING Once the brake has been mechanically deactivated as described below a suitable towing bar must be used for towing the truck away Alternatively a second truck can be hitched up on the opposite side to assume the necessary braking function 1st possibility Remove the brake by unscrewing the 3 fastening screws 1 Place the brake on one side 2nd possibility Tig...

Page 62: ...ore please observe the safety information in the section entitled Releasing the brakes mechanically Emergency steering An emergency steering pinion shaft is fitted in the chassis for emergency steering This pinion shaft is secured in position by a locking ring that is fitted from below This locking ring must be removed in order to insert the pinion shaft into the bore from below in such a way as to ...

Page 63: ... around the spars of the driver s overhead guard Parking and Decommissioning the truck Decommissioning ENVIRONMENT NOTE If the truck described here has to be decom missioned pay attention to ensure that all components are disposed of in accordance with the locally applicable regulations Oper ating media used must be sent for recycling and or correct disposal 5220 804 2501 EN 57 ...

Page 64: ...4 Operation Parking and Decommissioning the truck 58 5220 804 2501 EN ...

Page 65: ...5 Maintenance ...

Page 66: ... types must always be exchanged for identical versions NOTE 80V class fuses are to be used Control current fuses 1 F2 10A F3 10A F4 10A F5 10A F7 5A F8 3A F9 10A F10 7 5A Main current fuses 2 Main current for truck F1 355 A Main current for steering 3F1 35 A The fuses are located under the armrest on the right hand side of the driver s compartment To access the fuses first remove safety screen 3 an...

Page 67: ...ry out thorough servicing in a correct manner at the prescribed intervals The servicing work is described in the service schedule and must be carried out by trained specialist personnel We recommend using our genuine spare parts which can be found on the spare parts list Fitting other parts will invalidate the warranty Our dedicated service will assist you with all your queries on care and servici...

Page 68: ...ign objects Check the drive wheel wheel nuts wheel screws and binding for secure attachment Check the operating noise from the traction motor bearing and replace if necessary Steering Steering function checks Check the steering angle 90 on both sides Check the status of the steering angle measurement actual value and make sure there is no play Check the ease of movement of the steering wheel setpo...

Page 69: ...ional description for the order Checking the inductive transmitter photo eyes Undercarriage Check doors lids and cover for function secure mounting and condition Visually check the welded seams on the overhead guard carrying out a dye penetration test procedure if you suspect there are cracks Visually check the overhead guard for damage and deformations Check the function and condition of the rail...

Page 70: ...ices Visually check the forks for bends measure if necessary Check forks using a dye penetration test procedure if you suspect there are cracks Load wheels Check the condition and mounting of the load wheels and check for wear and any foreign objects Check the load wheels for free movement Electrical system Check the condition of the battery cables battery connectors battery male connec tors and c...

Page 71: ...l must be between the two inspection glasses Check the entire hydraulic system for leak tightness and function Check the oil level in the tank and top up if necessary see note on the tank Check all hydraulic screw joints for leaks and tighten or replace as necessary Check the operating noises of the pump motor Replace the hydraulic oil filter and the air filter on the hydraulic oil tank Other checks...

Page 72: ...rdance with the lubrica tion plan Maintenance is annual or every 2000h A regular safety inspection must be performed by an expert in accordance with the factory regulations The corresponding national guidelines must also be observed 66 5220 804 2501 EN ...

Page 73: ...34 186 Grease lubrication points Multi purpose grease ESSO Beacon 2 Ident no 8 010 107 Chain lubricant Stabylan 2100 Ident no 8 010 100 Shaft hub joint lubricant Klüberplex BEM 34 132 Ident no 8 052 709 Lubrication plan Every 1000h or every 6 months Lubricate the steering gears with all purpose grease Lubricate all lifting chains with chain spray Lubricate all load rollers in the lift mast and in ...

Page 74: ...ery maintenance is not part of the vehicle maintenance routine and must be carried out as specified by the battery manufacturer DANGER Electrolyte battery acid is toxic as well as caustic Especially with freshly charged batteries observe explosion dangers in gasing area When handling battery acid always adhere to the prescribed safety measures The battery being the energy supply has to be treated w...

Page 75: ...the relevant manufacturer To protect the battery from becoming ex hausted a discharge display with cut out function for the main lift is installed as stan dard CAUTION Is the battery plug pulled out when a consumer is still active it is possible for all the contacts to burn Plug battery plug in or out only when key switch is switched off 5220 804 2501 EN 69 ...

Page 76: ...5 Maintenance Battery check 70 5220 804 2501 EN ...

Page 77: ...6 Technical Data ...

Page 78: ...al data for this truck depends on the order You will therefore receive a datasheet specially prepared for your truck when it is delivered Please use this accompa nying datasheet to find all the technical data Sound level driver s ear 68dB A 72 5220 804 2501 EN ...

Page 79: ...7 Optional Equipment ...

Page 80: ...the operating panel The operating status display indicates the active operating status of the system After switching on a self test runs in the steering control system Guided procedure NOTE The closer the truck is driven to the centre of the wire groove before the system switches to wire search the quicker the guided procedure is completed Drive the truck towards the wire groove induction track wi...

Page 81: ...he induction signal via both antennas the symbol for IZF active appears in the display The controller adapts the maximum speed according to the situation Ending the guided procedure Drive the truck completely out of the aisle Press the IZF selection key 1 in the operating panel Within the next few seconds drive the truck away from the wire groove with manual steering Acoustic warning signal As an ...

Page 82: ...ported Trucks for use in cold storage Trucks for use in cold storage are provided with extensive extra equipment in order to guarantee full functioning at low temperatures 30 C Special instructions for the operation of these trucks must be observed which are not contained in this operating manual Trucks designed for operation in refrigerated environments are marked with the adjacent symbol CAUTION...

Page 83: ...ety reasons there is an option to have the truck fitted with one or several working spotlights 1 to improve illumination of the working area The spotlights can be adjusted for the desired area To do so it is possible to release the swivelling mounting and then retighten it again after adjusting The switch for these working spotlights is located in operating panel 2 NOTE Working spotlights are fitted...

Page 84: ...he key switch is replaced by a button in the operating panel Access control using a chip card To switch on the truck either first press the button in the operating panel for approximately one second and then insert the correct chip card into the reading device or vice versa The reading device is in the footwell area at knee height 78 5220 804 2501 EN ...

Page 85: ...tton again for approximately one second NOTE The 5 digit code can be changed by the authorised service personnel and therefore the trucks can be assigned a specific driver Two pedal design This turret truck can optionally be fitted with two accelerator pedals one for each direction Driving with pedal 1 driving in the direction of the fork Driving with pedal 2 driving in the direction of the drive Th...

Page 86: ... over from forwards to backwards or vice versa The braking and the subsequent acceleration in the opposite direction reversing is controlled electronically The indicator 4 shows the actual direction of travel Intermediate lift restriction If the truck is used in rooms with different height levels it is possible to electrically restrict the lift height By pressing the acknowledge button 1 the restr...

Page 87: ...the stability of the conveyor truck Consult your authorised dealer therefore to make sure that the proposed attachment is permitted or arrange for him to procure and fit it In principle it is possible to mount an attach ment to this truck To ensure that it is safe to operate note the following points without fail The existing load bearing diagram for the vehicle in standard configuration ceases to b...

Page 88: ...stitutes unspecified use and is therefore unsafe and potentially even dangerous Users of attachments must be instructed in their use Attachments must be maintained and inspected in accordance with the official requirements applicable at the place of use Attachments which do not comply with the requirements specified above may not be used Electrical seat adjustment CAUTION Risk of accident risk of cru...

Page 89: ...ust both the position of the driver s seat and the pedal plate Press the rocker switch 1 in the operating panel up or down accordingly until the position is comfortable A scale on the front panel of the pedals 2 gives an indication of the setting to help you remember it The seat itself and the steering column can also be adjusted as in the standard design 5220 804 2501 EN 83 ...

Page 90: ...closed manufacturer s documents must be observed The table unit is made up of two telescopic fork arms connected by a mechanical coupling and possibly a third fork which is connected via a universal drive shaft and an electromag net disc coupling Each fork consists of a top table middle table and lower table as well as a drive gearbox The extending table profiles have a width of 180 mm and a height...

Page 91: ...he forks 4 Lowering the forks 5 Shifting the telescopic fork to the left 6 Shifting the telescopic fork to the right 7 without function 8 without function Operation The joystick can be used for accurate and continuously variable control of all hydraulic movements Jerky operations must be avoided as they can cause unnecessary impacts and pulsing Electronic monitoring can prevent operating errors to...

Page 92: ...rts must be entered into the system This hap pens via a teach in process A maximum of 8 different storage areas A H may be defined However this is only useful if there are areas in the high racks with different rack clear ances A maximum of 20 different heights may be programmed in each area If there is another sensor present that detects a load 86 5220 804 2501 EN ...

Page 93: ... the required level using the number buttons 1 to 9 4 The small numbers now appear next to the function keys NOTE Lifting or lowering is only possible if the required height is higher or lower than the current position of the fork The display shows the operation being carried out The wizard 6 in the display constantly shows the direction in which the fork must be moved The closer the fork gets to ...

Page 94: ...lection system read See also the section entitled Switching the display Deactivating the system Briefly press button 5 once to cancel a process that has been selected or to deac tivate the height preselection system 88 5220 804 2501 EN ...

Page 95: ...access control 40 Checking the connecting device 40 Checking the load suspension device 40 Checklist before starting work 32 40 Chip card 78 Clipboard 77 cold store 16 Commissioning 32 34 Condition of the floor surface 10 Control current fuse 60 Conversions 27 Converter 28 Copyright and proprietary rights 7 Correct disposal 57 D Danger zone 10 Declaration of conformity 3 Decommissioning 57 Diagram ...

Page 96: ... exercises 46 Installing the battery 34 Intermediate lift restriction 80 IZF 75 J Joystick 50 Joystick functions for telescopic fork 86 L Leaks 14 Leaving 42 Leaving the truck 54 Lifting chains 67 Lifting system 62 Load capacity 11 Load capacity diagram 27 53 Load capacity restrictions 53 Load wheels and rollers 62 Loading 32 Lubricants 67 Lubricating nipple 67 Lubrication plan 62 M Main current f...

Page 97: ...0 Single pedal controller 42 Sound level 72 Spare parts list 6 Special safety advices for engaging loads 13 Speeds 46 Stability 53 Steering 28 62 Steering performance test 40 Steps 42 Stopping on slopes 28 Suspended loads 13 Swing bolt 37 Switching on the controller 46 Switching the display 46 T Technical data 72 Towing 56 Traction drive 62 Training 17 Transporting 32 Travelling in curves 13 Trave...

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Page 100: ...STILL GmbH Berzeliusstrasse 10 D 22113 Hamburg Ident no 5220 804 2501 EN ...

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