STIEBEL ELTRON WPL 09 ICS classic Operation And Installation Download Page 32

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INSTALLATION

Specification

|WPL ICS classic | WPL IKCS classic

www.stiebel-eltron.com

AA01 WPM heat pump manager

AA02 Integral heat pump control unit 1 IWS3 MOD.LC

AA04 Inverter

AA06 Programming unit

AA07 PCB, booster heater MFG

BF01

Heating circuit flow rate sensor

BL01

Condensate float switch

BP01

Pressure sensor, high pressure (42 bar)

BP03

Pressure sensor, low pressure (16 bar)

BP05

Pressure switch, high pressure (45 bar)

BP10

Pressure sensor, heating circuit

BP11

Air differential pressure sensor

BT01

Temperature sensor, heat pump flow

BT02

Temperature sensor, heat pump return

BT03

Heat pump flow temperature sensor downstream of

booster heater

BT30

Outside temperature sensor

BT40

Temperature sensor, hot gas

BT42

Temperature sensor, condenser (frost protection)

BT44

Temperature sensor, evaporator inlet

BT45

Evaporator discharge temperature sensor

BT46

Compressor intake temperature sensor

BT48

Oil sump temperature sensor

BT51

Compressor temperature controller

BT55

Temperature limiter, high limit safety cut-out, MFG

EB03

Oil sump heater

FC07

Condensate pump fuse 10 A

KF20

Relay, booster heater MFG

KF21

Relay, booster heater MFG

KF22

Relay, booster heater MFG

MA01 Compressor motor

MA04 Expansion valve motor

MA07 Motor, diverter valve, defrost

MA10 Motor, heat pump heating circuit

MA13 Condensate pump motor

MA15 Motor, diverter valve, heating/DHW

MA16 Motor, valve, inverter cooling

MA20 Motor, heat pump fan

RF02

Radio interference suppression capacitor

RF05

Split ferrite ring core D=6-7.5

RF06

Ferrite ring core D=27 mm

RF07

Ferrite ring core D=27 mm

RF08

Split ferrite ring core D=10-12

XD01

Terminal, heat pump power supply

XD02 Terminal, MFG/NHZ power supply

XD03

Terminal, control unit power supply

XD20

Terminal, power supply connection, internal

XE15

Earth terminal, control panel

XE16

Earth terminal, inverter, internal

XE18

Earth terminal WPM

XE05

Earth stud, front panel

XE14

Earth stud, WPM

X1.1

WPM CAN connection for heat pump

X1.2

CAN connection for programming unit

X1.3

WPM outside temperature sensor

X1.4

WPM buffer sensor (heating circuit sensor 1)

X1.6

WPM heating circuit sensor 2

X1.8

WPM DHW cylinder sensor

X1.10 WPM heat source 2 (HS2)

X1.11 WPM flow, cooling

X1.12 WPM DHW circulation sensor

X1.14 WPM analogue input 0-10 V

X1.15 WPM analogue input 0-10 V

X1.16 WPM PWM output 1

X1.17 WPM PWM output 2

X1.19 WPM CAN MFG

X2.1

WPM power supply

X2.2

WPM L’ (power supply utility input), L* (pumps L)

X2.3

WPM heating circuit pump 1

X2.4

WPM heating circuit pump 2

X2.10 WPM fault output

X2.11 WPM DHW circulation pump / HS2 DHW

X2.14 WPM mixer heating circuit 2

X11.1 3-pin IWS plug - power supply control

X11.3 2-pin IWS plug - defrost valve

X11.4 2-pin IWS plug - oil sump heater

X11.8 3-pin IWS plug – power-OFF, float switch

X12.2 12-pin IWS Rast plug - temperature sensor 1

X12.3 3-pin IWS Rast plug - BUS connection

X12.4 7-pin IWS Rast plug - high/low pressure

X12.5 5-pin IWS Rast plug - expansion valve

X12.6 5-pin IWS Rast plug - inverter cooling valve

X12.7 6-pin IWS Rast plug - temperature sensor 2

X12.9 7-pin IWS Rast plug - air differential pressure sensor

X12.11 4-pin IWS Rast plug - Modbus inverter

Summary of Contents for WPL 09 ICS classic

Page 1: ...OPERATION AND INSTALLATION Air water heat pump WPL 09 ICS classic WPL 09 IKCS classic WPL 17 ICS classic WPL 17 IKCS classic ...

Page 2: ...en diffusion 14 10 7 Second heat generator 14 10 8 Condensate drain and overpressure valve 15 10 9 Checking the condensate drain 15 10 10 Temperature controller for underfloor heating systems 15 10 11 Filling the heating system 15 10 12 Venting the heating system 16 10 13 Minimum flow rate 16 10 14 Flow rate on the heating side 16 11 Electrical connection 17 11 1 Terminal area 17 12 Fitting the ap...

Page 3: ...tes until the inverter capacitors have discharged Never interrupt the heat pump power supply even outside of the heating season Otherwise system frost protection is not guaranteed The heat pump manager automatically switches the heat pump to summer or winter mode If the heat pump is completely switched off and there is a risk of frost drain the system on the water side OPERATION 1 General informat...

Page 4: ...specified output data can only be obtained if the test conducted for this purpose is also performed in accord ance with the test conditions defined in the first paragraph of this section 2 Safety 2 1 Intended use The appliance is designed for central heating and cooling within the application limits provided in the specification The appliance is intended for domestic use It can be used safely by u...

Page 5: ...enu Menu description SETTINGS HEATING STANDARD SETTING BUFFER OPERATION in the WPM installation instructions This prevents damage to the heat pump as a result of unfavourable conditions The heat pump automatically reverts to heating mode at the end of the defrost cycle Material losses In dual mode operation return water from the second heat generator may flow through the heat pump Please note that...

Page 6: ...high 60 Condensation should no longer form on the appliance once the weather conditions have changed The appliance is sited in a damp room Damp rooms contain increased levels of humidity for example because they are used for drying laundry Ensure that the room is ade quately ventilated and dehumid ified If necessary hang your laundry in a different room Use a vented tumble dryer Please note that c...

Page 7: ... starts automatically when the temperature in the heat pump circuit drops below 5 C 8 1 Standard delivery Base unit Outside temperature sensor AF PT 2x Immersion contact sensor TAF PT Transport aid 4x Sliding block WPL 09 IKCS classic WPL 17 IKCS classic 2 dummy covers 8 2 Required accessories If installing a new appliance 2x air routing accessory LSWP 315 AWG Set The air routing accessory is avai...

Page 8: ...clearances WPL 09 ICS classic WPL 17 ICS classic 500 600 300 100 D0000065698 f f Maintain the minimum clearances to ensure trouble free op eration of the appliance and facilitate maintenance work WPL 09 IKCS classic WPL 17 IKCS classic 100 500 300 600 D0000065699 f f Maintain the minimum clearances to ensure trouble free op eration of the appliance and facilitate maintenance work ...

Page 9: ...f the minimum clearances are observed Load bearing floor for the weight of the appliance see chap ter Specification Data table f f Ensure that the substrate is level even solid and permanent f f For installation on floating screeds make provisions for quiet heat pump operation f f Isolate the installation surface around the heat pump by means of a recess After completing the installation seal the ...

Page 10: ...ir routing with a shaft Through an exterior wall Through two external walls around a corner 600 600 1000 1000 100 R170 500 2000 2000 1700 1125 358 1700 2000 120 D0000069076 9 4 2 WPL 09 IKCS classic WPL 17 IKCS classic f f Select one of the possible installation versions Air routing without a shaft Through an exterior wall 2000 100 1000 1630 R170 2000 120 1630 2000 450 D0000069077 ...

Page 11: ... form between the brickwork and the wall outlets Cold bridges can result in condensation forming in the brickwork f f If necessary fit suitable insulation between the brickwork and the wall outlets 9 5 Preparing the electrical installation WARNING Electrocution Carry out all electrical connection and installation work in accordance with national and regional regulations WARNING Electrocution The c...

Page 12: ...ic separation of the volume flows in the heat pump circuit and heating circuit and also serves as an energy source for defrosting f f If operating the appliance without a buffer cylinder observe the details specified in chapter Minimum flow rate with in dividual room control via FET FE7 in systems without buffer cylinder Note For operation without a buffer cylinder we recommend installing an elect...

Page 13: ...t temperature is undershot f f Take suitable measures to prevent the formation of condensate D0000069079 2 7 6 5 4 3 1 1 Manual air vent valve 2 Safety valve drain connection 3 Heat exchanger flow connection 4 Heat exchanger return connection 5 Heating return connection 6 Heating flow connection 7 Condensate drain outlet f f If only one return connection is used seal off the one that is unused Coo...

Page 14: ...ly with suitable water Foreign bodies such as welding pearls rust sand or sealant can impair the operational relia bility of the heat pump f f Connect the heat pump on the heating water side Check for tightness f f Ensure that the heating flow and return are connected correctly f f Provide thermal insulation in accordance with applicable regulations f f When sizing the heating circuit observe the ...

Page 15: ...essively high flow temperatures in the underfloor heating system causing damage in the event of a fault we always recommend using a temper ature controller to limit the system temperature 10 11 Filling the heating system Heating water quality Carry out a fill water analysis before filling the system This analy sis may for example be requested from the relevant water supply utility Material losses ...

Page 16: ...ump mode a fixed spread between the heat pump flow and return is set see menu COMMISSIONING HEATING SPREAD CONTROL in the heat pump manager The appliance is designed in such a way that no buffer cylinder is required in conjunction with appropriately sized area heating systems Installations with several heating circuits require a buffer cylinder to be used Checking the flow rate f f Set parameter S...

Page 17: ...stems with a buffer cylinder If using a buffer cylinder in menu SETTINGS HEATING STAND ARD SETTING set parameter BUFFER OPERATION to ON 11 Electrical connection Note Observe the operating and installation instructions of the WPM heat pump manager The connection must only be made by a qualified contractor and in accordance with these instructions You must have permission to connect the appliance fr...

Page 18: ... kW Cable cross section mm Terminal assignment 2 9 2 5 PE L2 N2 5 9 2 5 PE L2 N2 2 5 PE L1 N1 XD03 Control unit EVU power supply utility L EVU power supply utility L L N PE f f Connect the electrical emergency booster heater cables to deliver the required rating as detailed in the table Heat pump manager terminal assignment WARNING Electrocution Only components that operate with safety extra low v...

Page 19: ...CLOSE 5 N PE 6 Mixer heating circuit 3 X2 15 1 Mixer OPEN X2 15 2 Mixer CLOSE Note For every appliance fault output X2 10 issues a 230 V signal In the case of temporary faults the output switches the signal through for a specific time In the case of faults that result in a permanent appliance shutdown the output switches through permanently 11 1 1 Internet Service Gateway ISG The Internet Service ...

Page 20: ...provided torque 1 2 Nm 1 2 D0000076965 f f Position the programming unit from the front in the designer fascia f f Keep hold of the programming unit as you push the retaining frame onto it from behind f f Connect the connecting cable to the programming unit Ensure that it is connected correctly The cable must face up wards and the numbers must be visible 1 2 D0000076972 f f Push the front panel on...

Page 21: ...arge air from the appliance to the outside The air hoses are highly flexible thermally insulated and self extinguishing in the case of fire The overall length of hoses on the air intake and discharge sides must not exceed 8 m in total f f Never incorporate more than four 90 bends The radius of the bends must be at least 170 mm relative to the centre of the hose f f Secure the air hose at intervals...

Page 22: ... controller of the electric emergency booster heater may trip f f Check whether the temperature controller has tripped f f Remove the cause of the fault if necessary f f Remove the side panel see chapter Fitting the appliance casing D0000071617 f f Reset the temperature controller by pressing the reset button 14 2 Commissioning the heat pump manager Commission the heat pump manager and make all se...

Page 23: ...tandby mode To shut the system down simply set the heat pump manager to Standby mode This way the safety functions that protect the system remain enabled e g frost protection 15 2 Power interruption If the system is to be isolated from the power supply permanently please observe the following Material losses If the heat pump is completely switched off and there is a risk of frost drain the system ...

Page 24: ...at generator set the DIP switches as follows WP Typ ON 1 2 3 4 D0000057055 DIP switch BA Factory setting BA ON 1 2 3 4 D0000051579 17 1 2 Light emitting diodes LEDs BA D0000063997 1 2 1 Reset button 2 LEDs The following table shows the meaning of the LEDs on the IWS LED indicator Meaning Red LED flashes Single fault The appliance shuts down The appli ance restarts after 10 minutes The LED extingui...

Page 25: ...the fan runs freely again Observe the information in the heat pump manager instructions and the START DEFROST parameter in the COMMISSIONING COMPRESSOR menu f f At outside temperatures above 1 C shut down the appli ance or switch it over to emergency mode for approx 1 hour After this the ice should have melted f f Check that the appliance is installed in line with the installa tion requirements f ...

Page 26: ...f f Then remove the r h half of the evaporator cover Material losses When cleaning the evaporator fins ensure that no water comes into contact with the PCB Material losses Do not use any cleaning agents just water Material losses Do not use a high pressure cleaner otherwise the evap orator fins may be bent f f Spray water across the evaporator fins f f Remove the water from the appliance using a w...

Page 27: ...Installation Maintenance www stiebel eltron com WPL ICS classic WPL IKCS classic 27 ...

Page 28: ...e01 e02 c12 d29 d30 g01 D0000065692 WPL 09 ICS classic WPL 17 ICS classic b01 Entry electrical cables c12 Safety valve drain Diameter mm 22 22 d29 Heat exchanger flow Diameter mm 22 22 d30 Heat exchanger return Diameter mm 22 22 d44 Outlet condensate drain Diameter mm 22 22 e01 Heating flow Diameter mm 22 22 e02 Heating return Diameter mm 22 22 g01 Air intake Nominal diameter DN 315 DN 315 g02 Air...

Page 29: ...b01 Entry electrical cables c12 Safety valve drain Diameter mm 22 22 d29 Heat exchanger flow Diameter mm 22 22 d30 Heat exchanger return Diameter mm 22 22 d44 Outlet condensate drain Diameter mm 22 22 e01 Heating flow Diameter mm 22 22 e02 Heating return Diameter mm 22 22 g01 Air intake Nominal diameter DN 315 DN 315 g02 Air discharge Nominal diameter DN 315 DN 315 g26 Air intake optional Nominal ...

Page 30: ... X11 2 1 2 X11 3 1 2 N Abtauen X11 4 1 2 N Ölsumpfheizung X11 5 1 2 3 X11 6 1 2 3 X11 7 1 2 3 X11 8 1 2 3 X11 9 1 2 3 X11 10 1 2 3 PE N L Schwimmerschalter EVU Sperre L N L N 2 1 2 1 2 1 2 1 5 4 3 2 1 5 4 3 2 1 4 3 2 1 4 3 2 1 6 5 4 3 2 1 2 1 3 2 1 3 2 1 4 3 2 1 X72 KF20 KF21 KF22 X71 X70 X69 X68 X67 X66 X65 X64 X63 X62 X61 X60 AA07 MFG L H PWM GND M 1 MA10 br PWM br bl GND ws Yonos Para 7 0 M 1 1...

Page 31: ...ND AA02 IWS3 MOD LC MA16 M 1 2 3 4 1 2 3 4 5 6 7 X12 9 X12 8 3 4 5 X12 10 BT48 T X1 1 2 1 2 1 X61 X60 X1 2 X1 3 X1 4 X1 5 X1 6 X1 7 X1 8 X1 9 X1 10 X1 11 X1 12 X1 13 X1 14 X1 15 X1 16 X1 17 X1 18 X1 19 X2 15 X2 14 X2 13 X2 12 X2 11 X2 10 X2 9 X2 8 X2 7 X2 6 X2 5 X2 4 X2 3 X2 2 X2 1 Heizkreispumpe 1 Heizkreispumpe 2 Mischer Heizkreis 2 Zirkulationspumpe 2 WE Warmwasser Störausgang BT30 Außenfühler ...

Page 32: ...itor RF05 Split ferrite ring core D 6 7 5 RF06 Ferrite ring core D 27 mm RF07 Ferrite ring core D 27 mm RF08 Split ferrite ring core D 10 12 XD01 Terminal heat pump power supply XD02 Terminal MFG NHZ power supply XD03 Terminal control unit power supply XD20 Terminal power supply connection internal XE15 Earth terminal control panel XE16 Earth terminal inverter internal XE18 Earth terminal WPM XE05...

Page 33: ...sic WPL IKCS classic 33 19 3 Output diagrams 19 3 1 WPL 09 ICS classic WPL 09 IKCS classic Heating output 0 5 10 20 15 10 5 0 5 10 15 20 1 2 3 4 5 6 D0000071147 X Outside temperature C Y Heating output kW 1 max W55 2 max W45 3 max W35 4 min W55 5 min W45 6 min W35 ...

Page 34: ...ication 34 WPL ICS classic WPL IKCS classic www stiebel eltron com DHW output 0 1 2 3 4 5 6 7 8 9 10 20 10 0 10 20 30 40 1 2 4 5 D0000071147 X Outside temperature C Y DHW output kW 1 max W55 2 max W45 4 min W55 5 min W45 ...

Page 35: ...ation Specification www stiebel eltron com WPL ICS classic WPL IKCS classic 35 Cooling capacity 0 1 2 3 4 7 9 11 13 15 17 19 21 23 1 2 D0000071149 X Flow temperature C Y Cooling capacity kW 1 max A35 2 min A35 ...

Page 36: ...CS classic www stiebel eltron com 19 3 2 WPL 17 ICS classic WPL 17 IKCS classic Heating output 0 5 10 20 15 10 5 0 5 10 15 20 1 2 3 4 5 6 D0000071148 X Outside temperature C Y Heating output kW 1 max W55 2 max W45 3 max W35 4 min W55 5 min W45 6 min W35 ...

Page 37: ...ication www stiebel eltron com WPL ICS classic WPL IKCS classic 37 DHW output 0 1 2 3 4 5 6 7 8 9 10 20 10 0 10 20 30 40 1 2 4 5 D0000071148 X Outside temperature C Y DHW output kW 1 max W55 2 max W45 4 min W55 5 min W45 ...

Page 38: ...on Specification 38 WPL ICS classic WPL IKCS classic www stiebel eltron com Cooling capacity 0 1 2 3 4 5 6 7 7 9 11 13 15 17 19 21 23 1 2 D0000071149 X Flow temperature C Y Cooling capacity kW 1 max A35 2 min A35 ...

Page 39: ... 44 0 90 0 92 Power consumption at A7 W55 EN 14511 kW 0 80 0 80 1 48 1 49 Power consumption at A2 W35 EN 14511 kW 0 69 0 70 1 31 1 34 Power consumption at A2 W55 EN 14511 kW 1 03 1 04 1 94 1 96 Power consumption at A 7 W35 EN 14511 kW 1 34 1 36 3 03 3 02 Power consumption at A 7 W55 EN 14511 kW 1 83 1 84 1 58 1 56 Power consumption at A 15 W35 EN 14511 kW 1 36 1 31 2 55 2 56 Power consumption at A...

Page 40: ...rant charge kg 2 2 2 2 2 6 2 6 Global warming potential of the refrigerant GWP100 2088 2088 2088 2088 CO2 equivalent CO2e t 4 59 4 59 5 43 5 43 Defrost type Circuit reversal Circuit reversal Circuit reversal Circuit reversal Dimensions Height standard appliance mm 1381 1892 1381 1892 Width standard appliance mm 810 810 810 810 Depth standard appliance mm 766 766 766 766 Height indoor installation ...

Page 41: ...stiebel eltron com WPL ICS classic WPL IKCS classic 41 Further details WPL 09 ICS classic WPL 09 IKCS classic WPL 17 ICS classic WPL 17 IKCS classic 236375 236377 236376 236378 Maximum altitude for instal lation m 2000 2000 2000 2000 ...

Page 42: ... issued by those subsidiaries Such guarantee is only grant ed if the subsidiary has issued its own terms of guarantee No other guarantee will be granted We shall not provide any guarantee for appliances acquired in countries where we have no subsidiary to sell our products This will not affect warranties issued by any importers Environment and recycling We would ask you to help protect the environ...

Page 43: ...www stiebel eltron com WPL ICS classic WPL IKCS classic 43 NOTES ...

Page 44: ...w stiebel eltron cz Finland STIEBEL ELTRON OY Kapinakuja 1 04600 Mäntsälä Tel 020 720 9988 info stiebel eltron fi www stiebel eltron fi France STIEBEL ELTRON SAS 7 9 rue des Selliers B P 85107 57073 Metz Cédex 3 Tel 0387 7438 88 Fax 0387 7468 26 info stiebel eltron fr www stiebel eltron fr Hungary STIEBEL ELTRON Kft Gyár u 2 2040 Budaörs Tel 01 250 6055 Fax 01 368 8097 info stiebel eltron hu www s...

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