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 ZS 92 SR (P) Extreme

Montage- und Anschlussanleitung / Bandschieflaufschalter

Mounting and wiring instructions / Belt alignment switch

Instructions de montage et de câblage / Interrupteur de déport de bande

Istruzioni di montaggio e collegamento / Interruttore di allineamento nastro

Instruções de montagem e instalação / Chave de desalinhamento

Инструкция по монтажу и подключению / Выключатель перекоса движения ленты

3 / 28

English

Use of the mounting and wiring instructions

Target group: authorised and qualified staff. 

All actions described in these instructions may only be performed by 

qualified persons who have been trained and authorised by the  

operating company. 

1. Read and understand these mounting and wiring instructions.

2.  Comply with the valid occupational safety and accident prevention 

regulations.

3. Install and operate the device.

Selection and installation of devices and their integration in control 

systems demand qualified knowledge of all the relevant laws, as well 

as the normative requirements of the machine manufacturer.

In case of doubt, the German language version of these instructions 

shall prevail.

Scope of delivery

1 device, 1 mounting and wiring instructions, carton.

Safety information 

=

In this document, the warning triangle is used 

together with a signal word to indicate a  

hazardous situation.

The signal words have the following meanings:

NOTICE

indicates a situation which may 

result in material damage.

CAUTION

indicates a situation which may 

result in minor or moderate 

injury.

WARNING

indicates a situation which may 

result in serious injury or death.

DANGER

indicates a situation which will 

result in serious injury or death.

General safety information

=

CAUTION

Danger

 

caused by falling parts. Ignoring this 

message means 

risk of injury

! Wear safety 

helmets and safety shoes when working near the 

device. Check device for correct fastening.

=

CAUTION

There is a 

risk of crushing

 between the enclosure 

and the belt alignment lever when actuating the 

device! Wear safety gloves. Operate the device  

as intended.

Intended use

The ZS 92 SR (P) Extreme belt alignment switch is suitable for applica-

tions with conveyor technology. It is installed e.g. on both sides of a 

conveyor belt in order to monitor the misalignment of the belt. The de-

vice is actuated with the misalignment of the conveyor belt. The device 

signal can either switch off the system or start an automatic belt posi-

tion correction, as well as, at the same time, generate an optical or 

acoustic indicating or warning signal. Upon actuation the device, the 

NC contacts open. The device is suitable for very rough ambient condi-

tions, especially dust, humid conditions and severe temperature  

fluctuations.

Installation, mounting, dismantling

=

WARNING

Live parts.

 

Electric shock hazard!

 

Connecting, 

start-up and disconnecting only by qualified and 

authorised personnel in zero-potential state.

 

Use 

cable glands which are suitable for the degree of 

protection and the used cable.

=

WARNING

If the connection cable blocks the mechanics, this 

can lead to a malfunction of the device. 

Risk of 

injury! 

Use the attachment points in the device 

to lay the cable. The routed cables must neither 

block nor touch the belt alignment lever. 

NOTICE

An incorrectly mounted belt alignment lever 

may lead to a malfunction of the device. 

Mate-

rial damage! 

The belt alignment lever must be 

undamaged. The belt alignment lever must be 

firmly mounted. The belt alignment lever must 

be attached by hand only. Do not pound the belt 

alignment lever.

Install the belt alignment switch at both sides of the conveyor belt 

close to the deflection and drive pulleys.  

In the case of very long conveyor systems, install additional belt align-

ment switches. Mount with usual operation temperature.

Application and operation

=

WARNING

Live parts. 

Electric shock hazard! 

The enclosure 

cover must not be damaged. The enclosure cover 

must be closed tightly. Observe tightening torque.

Summary of Contents for Extreme ZS 92 SR

Page 1: ...huhe tragen Ger t auf korrekte Befestigung pr fen VORSICHT Zwischen Geh use und Bandschieflaufhebel besteht Quetschgefahr beim Bet tigen des Ger ts Schutzhandschuhe tragen Ger t fachgerecht bedienen B...

Page 2: ...Verkettung von mehreren Sicherheitsbauteilen und an deren sicherheitsgerichteten Ger ten z B Reihenschaltung von Schaltern niedriger ausfallen als die Einzellevel Es liegt im Verantwortungsbereich de...

Page 3: ...correct fastening CAUTION There is a risk of crushing between the enclosure and the belt alignment lever when actuating the device Wear safety gloves Operate the device as intended Intended use The Z...

Page 4: ...ce Level according to EN ISO 13849 1 and SIL CL Level according to EN 62061 can be lower than the single level because of the combination of several safety components and other safety relat ed devices...

Page 5: ...appareil est bien fix ATTENTION Il existe un risque d crasement entre le bo tier et le levier de d port de bande lors de l utilisation de l appareil Porter des gants de protection Manipuler l appareil...

Page 6: ...n selon EN ISO 13849 2 ou selon EN 62061 est n cessaire De plus le niveau de perfomance PL selon EN ISO 13849 1 ou niveau d int grit de s curit SIL selon EN 62061 peut tre inf rieur au niveau des comp...

Page 7: ...orrettamente ATTENZIONE Attivando il dispositivo esiste rischio di schiac ciamento tra la custodia e la leva di allineamento nastro Indossare guanti di protezione Utilizzare il dispositivo in modo cor...

Page 8: ...e Level secondo EN ISO 13849 1 e SIL CL Level secondo EN 62061 pu essere inferiore rispetto al singolo livello a causa della combinazione di diversi componenti di sicurezza ed altri dispositivi di sic...

Page 9: ...o dispositivo para fixa o correta CUIDADO Existe risco de esmagamento entre o inv lucro e alavanca de alinhamento da correia ao acionar o dispositivo Usar luvas de seguran a Opere o dispositivo adequa...

Page 10: ...3849 1 ou SIL CL Level conforme EN 62061 pode ser reduzido quando encadeados diversos componentes de seguran a ou outros dispositivos relacionados a seguran a como por exemplo conectando diversos sens...

Page 11: ...leitung Bandschieflaufschalter Mounting and wiring instructions Belt alignment switch Instructions de montage et de c blage Interrupteur de d port de bande Istruzioni di montaggio e collegamento Inter...

Page 12: ...wiring instructions Belt alignment switch Instructions de montage et de c blage Interrupteur de d port de bande Istruzioni di montaggio e collegamento Interruttore di allineamento nastro Instru es de...

Page 13: ...s de montage et de c blage Interrupteur de d port de bande Istruzioni di montaggio e collegamento Interruttore di allineamento nastro Instru es de montagem e instala o Chave de desalinhamento 13 28 IP...

Page 14: ...ch Instructions de montage et de c blage Interrupteur de d port de bande Istruzioni di montaggio e collegamento Interruttore di allineamento nastro Instru es de montagem e instala o Chave de desalinha...

Page 15: ...tch Instructions de montage et de c blage Interrupteur de d port de bande Istruzioni di montaggio e collegamento Interruttore di allineamento nastro Instru es de montagem e instala o Chave de desalinh...

Page 16: ...tam o estado inativo Typ Type Type Tipo Tipo T Schaltwegdiagramm Switching diagram Diagramme des contacts Diagramma di commutazione Diagrama das comuta es Schaltbild Contact diagram Diagramme de racco...

Page 17: ...de d port de bande Istruzioni di montaggio e collegamento Interruttore di allineamento nastro Instru es de montagem e instala o Chave de desalinhamento 17 28 ZS 92 SR Extreme 1 Montage und Demontage...

Page 18: ...ur de d port de bande Istruzioni di montaggio e collegamento Interruttore di allineamento nastro Instru es de montagem e instala o Chave de desalinhamento 18 28 Montage und Demontage des Bandschieflau...

Page 19: ...ge Interrupteur de d port de bande Istruzioni di montaggio e collegamento Interruttore di allineamento nastro Instru es de montagem e instala o Chave de desalinhamento 19 28 Montage und Demontage des...

Page 20: ...s Belt alignment switch Instructions de montage et de c blage Interrupteur de d port de bande Istruzioni di montaggio e collegamento Interruttore di allineamento nastro Instru es de montagem e instala...

Page 21: ...point de commutation Regolazione del punto di commutazione Ajuste do ponto de comuta o Anschl ge k rzen Shorten stop Raccourcir la but e Accorciare l arresto Reduzir o batente 2 2 1 Hebel eindr cken...

Page 22: ...itionen des Bandschieflaufhebels Possible mounting positions of the belt alignment lever Position de montage possible du levier de d port de bande Possibili posizioni di montaggio della leva di alline...

Page 23: ...rt circuit protection 4 A gG gN fuse Mechanical life 1 million operations at an actuation angle of max 45 Operation cycles max 600 operations h Ambient temperature 40 C 85 C Weight 2 500 g Degree of p...

Page 24: ...ts fusible 4 A gG gN Dur e de vie m canique 1 million manoeuvres sous un angle de fixation de max 45 Fr quence de manoeuvre max 600 actionnements h Temp rature ambiante 40 C 85 C Degr d encrassement 3...

Page 25: ...istente corros o pintadas com tinta em p resistente a impacto passivado amarela de sinaliza o semelhante a RAL 1003 Atuador Parafusos a o inoxid vel Torque de fixa o parafusos da tampa m x 2 5 Nm para...

Page 26: ...t switch Hiermit erkl ren wir dass das oben aufgef hrte elektrische Betriebsmittel aufgrund der Konzipierung und Bauart der oben genannten Richtlinie entspricht We hereby declare that the above mentio...

Page 27: ...rkl ren wir dass das oben aufgef hrte elektrische Betriebsmittel aufgrund der Konzipierung und Bauart der oben genannten Richtlinie entspricht We hereby declare that the above mentioned electrical equ...

Page 28: ...va za monta u i priklju enje i na svom jeziku hu Egyeztet s ut n k r s re ezt a szerel si s csatlakoztat si le r st biztos tjuk az n anyanyelv n is it Questa istruzione di collegamento e montaggio e i...

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