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Stephill SSDK12M, Operation Manual

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Stephill SSDK12M Operation Manual Download Page 37

Phone 01933 677911

Fax     01933 677916

STEPHILL GENERATORS

Drawing Number

SW16047

Drawn

    R Golding

Last Number Used

38

New drawing

Issue

A

Date

01/08/19

Revision

Description

Kubota 03 M Series ECU DSE 3110  

15 WAY CONNECTOR

21

18

27

29

4

25

17

All cable except battery cable to be 1.5mm White unless stated.

TEMPERATURE GAUGE

Note

1 = Cable numbers

(1) = Terminal numbers

R1/R2 = 30A Relay

R3 = 60A Relay

Legend

FUEL GAUGE

OIL GAUGE

21

(11)

18

(12)

1

21

B

T

1

B

18

T

3

1

B

3

T

27

27

(10)

17

(6)

16

(7)

29

(8)

FUEL PUMP PRIME

2

3

3

3

(5)

4

(9)

(2)

5

2A RE-SET

2

25

(3)

7

7

25

(1)

TEMPERATURE SENDER

21

OIL SENDER

27

16

OIL SWITCH

16

1

FUEL LIFT PUMP

BLACK

1

RED

BATTERY ISOLATOR

5

+

 SWITCH

-

25mm

3

CHARGE ALTERNATOR

OIL PRESSURE

EMERGENCY STOP

TEMPERATURE SWITCH

DEEP SEA ELECTRONICS

A/C Supply 

1A RE-SET

8

13

14

15

17

16

12

11

1.5mm BLUE

1.5mm BROWN

9

10

BVE

BATTERY -VE

FUEL SOLENOID

2

3

4

5

6

7

9

8

3110

START SOLENOID

REMOTE START

REMOTE START

FUEL LEVEL 

13

1 -VE

2 +VE

2

PRE HEAT

1

EMERGENCY STOP

12

1

29

1

1

1

1

15

15

(4)

ELOBAU FUEL 

18

1

VIEWED FROM

2

3

15

1

COMMON ALARM

(OPTIONAL)

6

1

BUZZER

R2

3

19

29

24

FUEL SOLENOID

30A

19

2.5mm

R1

4

19

29

26

START SOLENOID

19

29

24

2

1

3

4

5

6

7

8

9

10

11

12

13

14

15

16

18

19

20

21

22

23

24

27

26

28

29

30

31

32

33

34

17

25

16

1

TEMPERATURE SWITCH

17

1

17

1

WATER TEMP SENSOR

1

1

22

22

16

1

17

ENGINE SPEED SENSOR

1

28

28

1

30

30

1

L

IG

CHARGE ALTERNATOR 

6mm

25

24

7

20

GLOW PLUG

6mm

20

23

R3

5

29

6mm

GLOW PLUGS

50A

23

29

26

25

25

25

25

25

STARTER MOTOR

ACTUATOR

34

31

31

34

2.5mm

3

5

5

3

1

3

3

3

25

25mm

24

1

25

5A

25

35

35

24

10A

24

36

36

(13)

7

7

7

7

36

37

36

37

RED

BLUE

ECU FAULT 

INDICATOR LAMP

ECU fault indicator lamp added.

B

28/09/20

LEVEL SENDER

FOZMULA FR370 FUEL 

WHITE     -VE LOW FUEL

BLACK     -VE

RED         +VE

GREEN    10-180R

DEUTCH CONNECTOR

15

1

38

18

2A

24

38

1

LEVEL SENDER

TOP OF PLUG

18

15

Fozmula FR370 sender added.

C

04/05/22

Summary of Contents for SSDK12M

Page 1: ...Issue 4 SSDK12M SSDK16M SSDK20M 44 0 1933 677911 www stephill generators co uk Handbook Operation Manual 12 to 20kVA Multi Phase Generators...

Page 2: ...r 18 DSE 3110 Operation 11 Operating Environment 18 Starting Sequence 11 Temperature Range 18 Timer Icon 11 Reference Relative Humidity 18 Engine Running 11 Reference Barometric Pressure 19 Viewing th...

Page 3: ...Type 29 Pre towing Hitch Up 30 Hitching Method 30 Service Brake 30 Reversing 31 Spares 31 Kubota Consumable Service Spares 31 Control Panel AC Components 31 Control Panel DC Components 31 General Spa...

Page 4: ...ermission of Stephill Generators Ltd All equipment supplied by Stephill Generators Ltd carries a warranty of 12 months from date of despatch During the warranty period should the plant fail due to fau...

Page 5: ...um current ratings amps Total fuel tank capacity Generator performance class MGW Mass Gross Weight s 12 CE mark indicates the generator meets the directives listed on the Declaration of Conformity Eac...

Page 6: ...ut Protection As standard all SSDK Range Stephill generators are configured as a multiphase generator with both single phase 1Ph and three phase 3Ph outputs Model Type SSDK12 M SSDK16 M SSDK20 M 13 5k...

Page 7: ...ights Skid Mounted SSDK12 M SSDK16 M SSDK20 M Meccalte ECP28 3S4 C Meccalte ECP28 L4 C Meccalte ECP28 VL4 C Net Engine Power Water Cooled 1498cc 1647cc 2197cc Kubota V1505 Kubota D1703 Kubota V2203 Mo...

Page 8: ...f engine and generator controls DC and the generator output AC Control Panel Identification Below in Fig 3 Fig 4 are close up details of the components found on this control panel Description Item No...

Page 9: ...all 32A 1Ph socket outlets 1 230V 16A 1Ph Socket Outlet 7 Brass Earth Stud 16A Reset Button Fitted to all 16A 1Ph socket outlets 115V 16A 1Ph Socket Outlet Serial Data Plate 4 5 6 10 11 12 230V 32A 1P...

Page 10: ...ked for legibility and any that have become damaged should be replaced Carefully read and understand the instructions provided If there is anything you do not understand DO NOT attempt to use this gen...

Page 11: ...Check the rating and electrical safety of the load before connecting the generator Equipment should never be connected that in total exceeds the specified rating of the generator Auxiliary Power Do n...

Page 12: ...or total barometric pressure is 1 bar This corresponds to an altitude of approximately 100m Above 100m the rated power must be reduced Reference Relative Humidity General Safety Considerations Lubrica...

Page 13: ...y to the engine and or alternator to fully lift the generator except only if lifting engine and or alternator All Stephill products are fitted with an earth stud on the control panel this must be conn...

Page 14: ...l gauge out again and check the oil level There is the danger of burns as parts of the generator will become very hot during use No part of the engine alternator or exhaust must be touched during or s...

Page 15: ...r to engine owners handbook supplied with each generator for oil specification viscosity and typical capacity Alternatively navigate to the Service section at Adding Engine Oil Fig 7 Fig 8 show the oi...

Page 16: ...g empty no fuel To check the fuel level in the generator fuel tank you can energise the fuel gauge by pressing and holding the fuel pump prime button on the control panel see Fig 2 3 Check Coolant Lev...

Page 17: ...he generator Before stopping the generator it is recommended to switch off the load from the generator by switching the main MCB on the control panel to the OFF position switch down Applying Load Emer...

Page 18: ...owing extended periods of storage The generator should be stored in a clean dry area ideally having a reasonable constant ambient temperature and ideally not below freezing Hard Wire Terminals Connect...

Page 19: ...s an output frequency Hz from the main alternator Timer Icon See Fault Finding DSE 3110 Engine Running When the module is controlling the engine starting and stopping an animated rotating timer icon w...

Page 20: ...are pressed for the duration of the LCD Page Timer It is advised to have a mains 12V battery charger fitted to the generator battery in most cases of occasional use fixed positioned generators or ens...

Page 21: ...above a 500mm head It is therefore advisable to have the remote fuel tank at a higher level than the generator fuel tank to allow gravity feed to the lift pump Fig 17 shows the 3 way valves on the in...

Page 22: ...measure around 12 4 to 12 6 Volts DC while the generator is at standstill Be aware of the service maintenance schedule of the engine ensuring the fuel filters are replaced regularly along with the oil...

Page 23: ...alist The SSDK12 Kubota engine V1505 has an adjustable governor that can increase and decrease the engine speed This is factory set by Stephill during testing It is not recommended to adjust the engin...

Page 24: ...con displayed Check for continuity and wiring on the AC 2A reset button brown wire from DSE 3110 Replace if necessary 2A Reset Button Check main alternator output AC alternator tests would be advisabl...

Page 25: ...Control Unit ECU detects an issue on the engine it will shutdown the engine after 10 seconds from starting or intermittently This will often flag up various shutdown alarms on the DSE control module...

Page 26: ...SSDK12M SSDK16M SSDK20M 25 Below are the blinking patterns and the associated fault issue...

Page 27: ...the gauge this should measure between 10 and 180 If no Ohms can be measured check wiring to Fuel Level Sender If no Ohms reading can be measured at the Fuel Level Sender replace fuel sender If the re...

Page 28: ...Spares for Kubota Consumable Service Spares Note Failure to adhere to manufacturer s recommended service schedules may invalidate the warranty Please consult engine operator s manual for full service...

Page 29: ...tly routed and secured away from hot parts Failure to observe this warning may result in damage to the piping and cables which could result in a fire Do not service or work on generator whilst the eng...

Page 30: ...lock or anti clockwise Always use a calibrated torque wrench It is dangerous to overtighten wheel bolts as it is to not tighten them sufficiently Wheels The condition of the wheels and tyres should be...

Page 31: ...e is securely fitted to the towing vehicle tow bar the breakaway cable is fitted and light socket is secure Please note that when the handbrake is fully applied the trailer is able to move backwards b...

Page 32: ...or 027 0051 Fuel Filler Cap Lockable c w Key 048 0008 Door Seal Rubber Edging 023 1023 Control Panel Turn Button Lock c w Key 023 1079 Radiator Inspection Flap Seal 023 1025 Hinge M5 Control Panel Doo...

Page 33: ...plete SSDK12 039 0017 Engine Loom Complete SSDK16 20 039 0017 Engine Foot Brkt Non Service Side SSDK12 023 0198 Engine Foot Bracket Right SSDK16 20 023 0159 Engine Foot Brkt Service Side SSDK12 023 01...

Page 34: ...attery tray 1 16 023 0154 SSDK12 25 Battery bracket 1 17 023 0108 SSDK12 25 Alternator channel 1 18 023 0114 SSDK12 25 Skid base angle bracket 4 19 023 0106 SSDK12 25 Engine channel 1 20 023 0184 SSDK...

Page 35: ...K16 25 Silencer 8 023 0188 SSDK16 20 Kubota D1703 V2203 Manifold pipe 9 023 0133 SSDK16 25 1 7 8 Down pipe 10 023 0212 SSDK16 25 1 3 4 Straight tail pipe 11 023 1016 SSDK16 25 Rain cap 44 46mm R Goldi...

Page 36: ...SD MULTIVOLTAGE WIRING 400 230 115 2006 Wiring colours Last Number Used 75 Revision RCD Added for 3 phase MCBs changed to Re Sets Date 27 11 07 Issue D Circuit breaker rating Kva 400 230 25 32 80 20 2...

Page 37: ...ERY VE BATTERY VE FUEL SOLENOID 2 3 4 5 6 7 9 8 3110 START SOLENOID REMOTE START REMOTE START FUEL LEVEL 13 1 VE 2 VE 2 PRE HEAT 1 EMERGENCY STOP 12 1 29 1 1 1 1 15 15 4 ELOBAU FUEL 18 1 VIEWED FROM 2...

Page 38: ...d 24 1 Black BATTERY ISOLATOR 2 5mm 2 5mm 6mm 26 R1 3 19 29 24 5 20 23 R2 4 19 29 R3 5 29 29 29 25mm 25 SWITCH 40A 60A 19 23 25 25 6mm 4mm 2 5mm L IG STARTER MOTOR 25mm 20 26 GLOW PLUG 25 CHARGE ALTER...

Page 39: ...Blank Page...

Page 40: ...Copyright 2022 Stephill Generators Ltd Stephill Generators Ltd Wallis Close Park Farm South Wellingborough Northants NN8 6AG...

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