Stephill SSDK12M Operation Manual Download Page 32

Page: 32 / 40

SSDK12M - SSDK16M - SSDK20M

Spares

Oil Filter
Air Filter
Fuel Filter (Main)
Fuel Filter ( In-line)
Fan Belt

Part No.

036-0007

043-0009

036-0013 AC Switch Cover - Black Boot

023-1091

036-0016

044-0001

036-0021

230V Socket 16A

044-0002

036-0025

115V Socket 32A

044-0003

036-0026

230V Socket 32A

044-0004

036-0029

400v Socket 32A

044-0014

036-0030 Reset Button 16A

036-0049

036-0036 Reset Button 30A

036-0052

038-0102 Dust Cover IP23 Reset Button

036-0056

038-0103

Part No.

DSE 3110 Control Module

045-0061

40A Maxi blade Fuse (x2 per Pack)

036-0057

DSE 3110 Rubber Gasket

045-0062

60A Maxi blade Fuse (x2 per Pack)

036-0059

Fuel Pump Prime Push Button

045-0006

Fuse Holder

036-0061

Emergency Stop c/w with RED N/C Switch

045-0018

Oil Pressure Gauge 0-10 bar

055-0009

045-0032 Fuel Gauge

055-0010

Relay 4-Pin 30-40A 12V

056-0002 Temperature Gauge

055-0022

Relay 4-Pin 70A 12V (Pre-heat)

056-0003 1A Reset Button

036-0043

Relay Holder 30-40A

056-0005 2A Reset Button

036-0055

056-0004 Dust Cover (1 -2A Reset)

036-0077

Part No.

Key FT105

045-0004

Mounts - Engine & Alternator

027-0051

Fuel Filler Cap - Lockable c/w Key

048-0008

Door Seal - Rubber Edging

023-1023

Control Panel Turn Button Lock c/w Key

023-1079

Radiator Inspection Flap Seal

023-1025

Hinge M5 - Control Panel Door

014-1000

Slam Lock Canopy Doors

023-1014

023-1000 Door Strike/Catch

023-0257

Hinge Plastic - Radiator Flap

023-1029 Fuel Tank - Plastic Moulded

023-0121

cont.

SSDK20(M)

Kubota V1505

Kubota D1703

Kubota V2203

Description

Hinge M8 - Canopy Doors

Description

Relay Holder 70-100A

RED N/C Switch (only) to Fit E-Stop

General Spares

25A 3 Pole MCB (

SSDK16

)

32A 3 Pole MCB (

SSDK20

)

63A 2 Pole MCB (

SSDK16

)

80A 2 Pole MCB (

SSDK20

)

100A 2 Pole RCD 30mA

Hard Wire Terminal M6
Hard Wire Terminal M8

Control Panel - DC Components - Standard Multiphase

Description

AC Switch 12 Pole 115-230-400V

115V Socket 16A

Control Panel - AC Components - Standard Multiphase

Description

16A 3 Pole MCB (

SSDK12

)

50A 2 Pole MCB (

SSDK12

)

40A 4 Pole RCD 30mA

63A 2 Pole RCD 30mA (

SSDK12-16

)

015-0110

015-0106

015-1008

015-0109

015-0028

015-0107

Basic Kubota engines service kits are available form Stephill Generators, below are the individual parts
complete with part numbers.

015-0029

015-0112

015-0030

015-1004

Kubota Consumable Service Spares

SSDK12(M)

SSDK16(M)

Summary of Contents for SSDK12M

Page 1: ...Issue 4 SSDK12M SSDK16M SSDK20M 44 0 1933 677911 www stephill generators co uk Handbook Operation Manual 12 to 20kVA Multi Phase Generators...

Page 2: ...r 18 DSE 3110 Operation 11 Operating Environment 18 Starting Sequence 11 Temperature Range 18 Timer Icon 11 Reference Relative Humidity 18 Engine Running 11 Reference Barometric Pressure 19 Viewing th...

Page 3: ...Type 29 Pre towing Hitch Up 30 Hitching Method 30 Service Brake 30 Reversing 31 Spares 31 Kubota Consumable Service Spares 31 Control Panel AC Components 31 Control Panel DC Components 31 General Spa...

Page 4: ...ermission of Stephill Generators Ltd All equipment supplied by Stephill Generators Ltd carries a warranty of 12 months from date of despatch During the warranty period should the plant fail due to fau...

Page 5: ...um current ratings amps Total fuel tank capacity Generator performance class MGW Mass Gross Weight s 12 CE mark indicates the generator meets the directives listed on the Declaration of Conformity Eac...

Page 6: ...ut Protection As standard all SSDK Range Stephill generators are configured as a multiphase generator with both single phase 1Ph and three phase 3Ph outputs Model Type SSDK12 M SSDK16 M SSDK20 M 13 5k...

Page 7: ...ights Skid Mounted SSDK12 M SSDK16 M SSDK20 M Meccalte ECP28 3S4 C Meccalte ECP28 L4 C Meccalte ECP28 VL4 C Net Engine Power Water Cooled 1498cc 1647cc 2197cc Kubota V1505 Kubota D1703 Kubota V2203 Mo...

Page 8: ...f engine and generator controls DC and the generator output AC Control Panel Identification Below in Fig 3 Fig 4 are close up details of the components found on this control panel Description Item No...

Page 9: ...all 32A 1Ph socket outlets 1 230V 16A 1Ph Socket Outlet 7 Brass Earth Stud 16A Reset Button Fitted to all 16A 1Ph socket outlets 115V 16A 1Ph Socket Outlet Serial Data Plate 4 5 6 10 11 12 230V 32A 1P...

Page 10: ...ked for legibility and any that have become damaged should be replaced Carefully read and understand the instructions provided If there is anything you do not understand DO NOT attempt to use this gen...

Page 11: ...Check the rating and electrical safety of the load before connecting the generator Equipment should never be connected that in total exceeds the specified rating of the generator Auxiliary Power Do n...

Page 12: ...or total barometric pressure is 1 bar This corresponds to an altitude of approximately 100m Above 100m the rated power must be reduced Reference Relative Humidity General Safety Considerations Lubrica...

Page 13: ...y to the engine and or alternator to fully lift the generator except only if lifting engine and or alternator All Stephill products are fitted with an earth stud on the control panel this must be conn...

Page 14: ...l gauge out again and check the oil level There is the danger of burns as parts of the generator will become very hot during use No part of the engine alternator or exhaust must be touched during or s...

Page 15: ...r to engine owners handbook supplied with each generator for oil specification viscosity and typical capacity Alternatively navigate to the Service section at Adding Engine Oil Fig 7 Fig 8 show the oi...

Page 16: ...g empty no fuel To check the fuel level in the generator fuel tank you can energise the fuel gauge by pressing and holding the fuel pump prime button on the control panel see Fig 2 3 Check Coolant Lev...

Page 17: ...he generator Before stopping the generator it is recommended to switch off the load from the generator by switching the main MCB on the control panel to the OFF position switch down Applying Load Emer...

Page 18: ...owing extended periods of storage The generator should be stored in a clean dry area ideally having a reasonable constant ambient temperature and ideally not below freezing Hard Wire Terminals Connect...

Page 19: ...s an output frequency Hz from the main alternator Timer Icon See Fault Finding DSE 3110 Engine Running When the module is controlling the engine starting and stopping an animated rotating timer icon w...

Page 20: ...are pressed for the duration of the LCD Page Timer It is advised to have a mains 12V battery charger fitted to the generator battery in most cases of occasional use fixed positioned generators or ens...

Page 21: ...above a 500mm head It is therefore advisable to have the remote fuel tank at a higher level than the generator fuel tank to allow gravity feed to the lift pump Fig 17 shows the 3 way valves on the in...

Page 22: ...measure around 12 4 to 12 6 Volts DC while the generator is at standstill Be aware of the service maintenance schedule of the engine ensuring the fuel filters are replaced regularly along with the oil...

Page 23: ...alist The SSDK12 Kubota engine V1505 has an adjustable governor that can increase and decrease the engine speed This is factory set by Stephill during testing It is not recommended to adjust the engin...

Page 24: ...con displayed Check for continuity and wiring on the AC 2A reset button brown wire from DSE 3110 Replace if necessary 2A Reset Button Check main alternator output AC alternator tests would be advisabl...

Page 25: ...Control Unit ECU detects an issue on the engine it will shutdown the engine after 10 seconds from starting or intermittently This will often flag up various shutdown alarms on the DSE control module...

Page 26: ...SSDK12M SSDK16M SSDK20M 25 Below are the blinking patterns and the associated fault issue...

Page 27: ...the gauge this should measure between 10 and 180 If no Ohms can be measured check wiring to Fuel Level Sender If no Ohms reading can be measured at the Fuel Level Sender replace fuel sender If the re...

Page 28: ...Spares for Kubota Consumable Service Spares Note Failure to adhere to manufacturer s recommended service schedules may invalidate the warranty Please consult engine operator s manual for full service...

Page 29: ...tly routed and secured away from hot parts Failure to observe this warning may result in damage to the piping and cables which could result in a fire Do not service or work on generator whilst the eng...

Page 30: ...lock or anti clockwise Always use a calibrated torque wrench It is dangerous to overtighten wheel bolts as it is to not tighten them sufficiently Wheels The condition of the wheels and tyres should be...

Page 31: ...e is securely fitted to the towing vehicle tow bar the breakaway cable is fitted and light socket is secure Please note that when the handbrake is fully applied the trailer is able to move backwards b...

Page 32: ...or 027 0051 Fuel Filler Cap Lockable c w Key 048 0008 Door Seal Rubber Edging 023 1023 Control Panel Turn Button Lock c w Key 023 1079 Radiator Inspection Flap Seal 023 1025 Hinge M5 Control Panel Doo...

Page 33: ...plete SSDK12 039 0017 Engine Loom Complete SSDK16 20 039 0017 Engine Foot Brkt Non Service Side SSDK12 023 0198 Engine Foot Bracket Right SSDK16 20 023 0159 Engine Foot Brkt Service Side SSDK12 023 01...

Page 34: ...attery tray 1 16 023 0154 SSDK12 25 Battery bracket 1 17 023 0108 SSDK12 25 Alternator channel 1 18 023 0114 SSDK12 25 Skid base angle bracket 4 19 023 0106 SSDK12 25 Engine channel 1 20 023 0184 SSDK...

Page 35: ...K16 25 Silencer 8 023 0188 SSDK16 20 Kubota D1703 V2203 Manifold pipe 9 023 0133 SSDK16 25 1 7 8 Down pipe 10 023 0212 SSDK16 25 1 3 4 Straight tail pipe 11 023 1016 SSDK16 25 Rain cap 44 46mm R Goldi...

Page 36: ...SD MULTIVOLTAGE WIRING 400 230 115 2006 Wiring colours Last Number Used 75 Revision RCD Added for 3 phase MCBs changed to Re Sets Date 27 11 07 Issue D Circuit breaker rating Kva 400 230 25 32 80 20 2...

Page 37: ...ERY VE BATTERY VE FUEL SOLENOID 2 3 4 5 6 7 9 8 3110 START SOLENOID REMOTE START REMOTE START FUEL LEVEL 13 1 VE 2 VE 2 PRE HEAT 1 EMERGENCY STOP 12 1 29 1 1 1 1 15 15 4 ELOBAU FUEL 18 1 VIEWED FROM 2...

Page 38: ...d 24 1 Black BATTERY ISOLATOR 2 5mm 2 5mm 6mm 26 R1 3 19 29 24 5 20 23 R2 4 19 29 R3 5 29 29 29 25mm 25 SWITCH 40A 60A 19 23 25 25 6mm 4mm 2 5mm L IG STARTER MOTOR 25mm 20 26 GLOW PLUG 25 CHARGE ALTER...

Page 39: ...Blank Page...

Search results

Summary of Contents for SSDK12M

Reviews:

Brands by name

Popular brands

Stephill SSDK12M, Operation Manual

Search results

Summary of Contents for SSDK12M

Reviews:

Brands by name

Popular brands