Stenner 100DM1 Installation Manual Download Page 38

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Motor

continued

– service kits

Rotor Assembly w/Bearings,

Brackets, Tolerance Rings & Fan

Coil

Motor Service Kit

MOTOR SERVICE KITS

DESCRIPTION

PART NUMBER

Motor Service Kit 60Hz

(120v)

MSK120

Kit

(220v)

MSK220

Kit

GEAR CASE SERVICE KITS

DESCRIPTION

PART NUMBER

Gear Case Service Kit

(adjustable output 45 & 100)

GSK45A

Kit

Gear Case Service Kit

(adjustable output 85 & 170)

GSK85A

Kit

Gear Case Service Kit

(fixed output 45MP series only)

GSK45F

Kit

Gear Case Service Kit

(fixed output 85MP series only)

GSK85F

Kit

Wire Nuts

Coil Screw “G”
w/Lock Washer

Coil Ground
Screw “E”

Coil

AquaShield

Phenolic Gear
w/Spacer

Motor
Shaft
w/Gear

Cover
Screw “B”

Gear Posts

Metal
Reduction
Gear

Gear Case Service Kit

Summary of Contents for 100DM1

Page 1: ...Classic Series INSTALLATION MANUAL Metering Pumps Manufactured Since 1957 ...

Page 2: ...ntification 6 7 Outputs 8 15 Materials of Construction 16 Accessory Checklist 17 Installation 18 26 Troubleshooting 27 30 Tube Replacement 31 35 Motor exploded view and parts 36 38 Feed Rate Control exploded view and parts 39 40 Pump Head exploded view and parts 41 44 Pump Tubes 45 Check Valves 46 ...

Page 3: ...s G H Stenner Co Inc is not responsible for any removal or installation costs Pump tube assemblies and rubber components are considered perishable and are not covered in this warranty Pump tube will be replaced each time a pump is in for service unless otherwise specified The cost of the pump tube replacement will be the responsibility of the customer G H Stenner Co Inc will incur shipping costs f...

Page 4: ...zed service facility for repair HAZARDOUS VOLTAGE DISCONNECT power cord before removing motor cover for service Electrical service by trained personnel only EXPLOSION HAZARD This pump is not explosion proof Do Not install or operate in an explosive environment RISK OF CHEMICAL EXPOSURE Potential for chemical burns fire explosion personal injury or property damage To reduce risk of exposure the use...

Page 5: ...ed in this manual or on the equipment look for one of the following signal words alerting you to the potential for personal injury or property damage PUMP SUITABLE FOR USE OUTDOORS when installed with a Stenner Rain Roof Part No MP90000 Electrical installation should adhere to all national and local codes Consult a licensed professional for assistance with proper electrical installation Removing p...

Page 6: ... per Day Suction Discharge Tubing Item Number for Placing Order Voltage Identify your pump using the label on the box or the pump 85MHP5 02010503943 120 5 18 9 Adjustable 5 18 9 Ajustable 100 6 9 1 4 White 1 4 Blanco 85MJH1A1STAA Box Label 5 18 9 Maximum Operating Pressure ...

Page 7: ...666 7 Pump Identification continued Item Number for Placing Order Voltage Maximum Output per Day 85MHP5 85MJH1A1STAA 100 psi 6 9 bar 120VAC 60Hz 1 7 amp 5 GPD 18 9 LPD 02010503943 Pump Label Model Maximum Pressure Agency Listings varies by model Serial Number Amp Draw ...

Page 8: ...d Output 45MPHP22 100 psi 6 9 bar 7 22 0 83 3 0 92 3 47 1 96 57 85 66 6 2 78 46 25 45MP3 25 psi 1 7 bar 3 Adjustable 45M4 25 psi 1 7 bar 4 1 7 to 35 0 6 4 to 132 5 0 07 to 1 46 0 27 to 5 52 0 15 to 3 11 4 44 to 92 01 5 1 to 106 0 0 21 to 4 42 3 54 to 73 61 Fixed Output 45MP4 25 psi 1 7 bar 35 0 132 5 1 46 5 52 3 11 92 01 106 0 4 42 73 61 Adjustable 45M5 25 psi 1 7 bar 5 2 5 to 50 0 9 5 to 189 3 0 ...

Page 9: ... 3 Fixed Output 85MPHP40 100 psi 6 9 bar 7 40 151 4 1 67 6 31 3 55 105 14 121 1 5 05 84 10 85MP3 25 psi 1 7 bar 3 Adjustable 85M4 25 psi 1 7 bar 4 3 0 to 60 0 11 4 to 227 1 0 13 to 2 5 0 48 to 9 46 0 27 to 5 33 7 92 to 157 71 9 1 to 181 7 0 38 to 7 57 6 32 to 126 18 Fixed Output 85MP4 25 psi 1 7 bar 60 0 227 1 2 50 9 46 5 33 157 71 181 7 7 57 126 18 Adjustable 85M5 25 psi 1 7 bar 5 4 3 to 85 0 16 ...

Page 10: ... psi 1 7 bar 44 0 166 5 1 83 6 94 3 91 115 63 133 2 5 55 92 50 Adjustable 100DM4 25 psi 1 7 bar 4 3 5 to 70 0 13 2 to 265 0 0 15 to 2 92 0 55 to 11 04 0 31 to 6 22 9 17 to 184 03 10 6 to 212 0 0 44 to 8 83 7 36 to 147 22 Fixed Output 100DMP4 25 psi 1 7 bar 70 0 265 0 2 92 11 04 6 22 184 03 212 0 8 83 147 22 Adjustable 100DM5 25 psi 1 7 bar 4 5 0 to 100 0 18 9 to 378 5 0 21 to 4 17 0 79 to 15 77 0 ...

Page 11: ...8 22 Fixed Output 170DMP3 25 psi 1 7 bar 80 0 302 8 3 33 12 62 7 11 210 28 242 2 10 09 168 22 Adjustable 170DM4 25 psi 1 7 bar 4 6 0 to 120 0 22 7 to 454 2 0 25 to 5 00 0 95 to 18 93 0 53 to 10 66 15 76 to 315 42 18 2 to 363 4 0 76 to 15 14 12 64 to 252 36 Fixed Output 170DMP4 25 psi 1 7 bar 120 0 454 2 5 00 18 93 10 66 315 42 363 4 15 14 252 36 Adjustable 170DM5 25 psi 1 7 bar 4 8 5 to170 0 32 2 ...

Page 12: ...the pump s maximum output and is the only time each pump head will output the same amount Example Using 100MDC5 Decide on the desired output for the inner head Note the setting on the dial ring that represents the desired output For example setting 4 40 of max output In the 100MDC5 model setting 4 20 GPD Repeat the above steps to calculate the output of the outer head Using setting 3 in this examp...

Page 13: ...5 3 3 to 66 6 0 14 to 2 78 2 29 to 46 25 100MDC4 25 psi 1 7 bar 1 7 to 35 0 6 4 to 132 5 0 07 to 1 46 0 27 to 5 52 0 15 to 3 11 4 44 to 92 01 5 1 to 106 0 0 21 to 4 42 3 54 to 73 61 100MDC5 25 psi 1 7 bar 2 5 to 50 0 9 5 to 189 3 0 10 to 2 08 0 40 to 7 89 0 22 to 4 44 6 60 to 131 46 7 6 to 151 4 0 32 to 6 31 5 28 to 105 14 Outputs for Inner Pump Head Only Approx Outputs 60 Hz Approx Outputs 50 Hz ...

Page 14: ... s maximum output and is the only time each pump head will output the same amount Example Using 170MDCHP34 Decide on the desired output for the inner head Note the setting on the dial ring that represents the desired output For example setting 8 80 of max output In the 170MDCHP34 model setting 8 13 6 GPD Repeat the above steps to calculate the output of the outer head Using setting 6 in this examp...

Page 15: ...6 1 to 121 1 0 25 to 5 05 4 24 to 84 10 170MDC4 25 psi 1 7 bar 3 0 to 60 0 11 4 to 227 1 0 13 to 2 5 0 48 to 9 46 0 27 to 5 33 7 92 to 157 71 9 1 to 181 7 0 38 to 7 57 6 32 to 126 18 170MDC5 25 psi 1 7 bar 4 3 to 85 0 16 3 to 321 8 0 18 to 3 54 0 68 to 13 40 0 38 to 7 55 11 32 to 223 40 13 0 to 257 4 0 54 to 10 73 9 03 to 178 75 Outputs for Inner Pump Head Only Approx Outputs 60 Hz Approx Outputs ...

Page 16: ... 1 4 6mm Tube Fittings Type 1 Rigid PVC NSF Listed Connecting Nuts Check Valve Fittings Strainer ceramic weight included All Fasteners Stainless Steel Lexan is a registered trademark of General Electric Consult General Electric for chemical resistance of Lexan Santoprene is a registered trademark of Advanced Elastomer System Akron OH Tygothane is a registered trademark of Saint Gobain Performance ...

Page 17: ...e Tubing 1 4 or 3 8 white or UV black OR 6mm Europe white 1 Spare Pump Tube 1 Mounting Bracket 1 Installation Manual 100 psi unit includes 3 Connecting Nuts 1 4 or 3 8 3 Ferrules w 1 4 6mm or 2 Ferrules w 3 8 1 Injection Check Valve 1 Suction Line Strainer 1 4 3 8 or 6mm ceramic weight included 1 20 Roll of Suction Discharge Tubing 1 4 or 3 8 white or UV black OR 6mm Europe white 1 Spare Pump Tube...

Page 18: ...rsonal protective equipment when working on or near a chemical metering pump Install the pump so that it is in compliance with all national and local plumbing and electrical codes Use the proper product to treat potable water systems use only chemicals listed or approved for use Install the pump to work in conjunction with pool spa well pump or system controls NOTICE Indicates special instructions...

Page 19: ...stalled with a flooded suction a shut off valve or other device must be provided to stop flow to pump during service Use the mounting bracket as a template to drill pilot holes in mounting location Secure bracket with fasteners or wall anchors Slide pump into bracket Provide 8 clearance to allow pump orientation to be reversed during tube replacement Do not allow water intrusion into the motor or ...

Page 20: ...1 du périmètre de la piscine doivent être situées de manière à ne pas pouvoir être inondées 2 Cette pompe est prévue pour installation fixe et non pas portative 3 L abri anti pluie doit être installé et l orientation verticale doit toujours être observée 4 Après l installation la prise électrique doit rester accessible pendant l utilisation 5 Cette unité doit être mise au rebut si le cordon électr...

Page 21: ...Switch Under roof not visible this view Wall Mounting Bracket Requires 2 screws Disassembled View IN Suction OUT Discharge Shut Off Valve Injection Check Valve Injection Tube Solution Tank Duckbill Installation Diagram Always use rain roof for outdoor use or if metering pump is subject to washdowns Disassembled View Grounded Power Outlet GFIC recommended ...

Page 22: ...r and stops chemical from collecting in tube housing Spill recovery tube drains solution back to tank Partial hole is punched through with a 2 Phillips head screwdriver 1 4 plastic spill recovery tube is inserted in hole Use section of suction discharge tubing Strainer w weight Spill Recovery Tube Installation continued spill recovery ...

Page 23: ... leading to clogged injectors and possible tube failure Slide the suction line through the connecting nut and ferrule and fully insert the line into the bottom pump tube fitting as indicated by the IN on the tube housing cover Finger tighten nut to the threaded tube fitting while holding the tube fitting Over tightening the ferrule and nut with a wrench may result in damaged fittings crushed ferru...

Page 24: ...ution tank Secure strainer weight to the end of the suction line as per provided instructions and feed it into the hole Suspend 2 3 above the tank bottom Installation continued suction line Strainer w weight Strainer w weight disassembled view Strainer w weight closeup view ...

Page 25: ...e a point of injection beyond all pumps and filters or as determined by the application A 1 4 or 1 2 female NPT connection is required for the injection fitting If there is no FNPT fitting available provide one by either tapping the pipe or installing FNPT pipe tee fitting Wrap MNPT end of injection fitting with 2 to 3 turns of threading tape If necessary trim straight sided extension tip so it is...

Page 26: ...additional 1 4 turn if necessary Make final tube connection as instructed in Install Suction Line instructions 0 25 psi models Low pressure models do not have a check valve and check valve body Insert the tubing 3 4 to 1 into the injection fitting and make tubing connection as instructed in Install Suction Line instructions Turn pump switch on and observe chemical flow as actuated by system Do not...

Page 27: ...cord is damaged Inspect replace power cord Rotor rusted to coil Clean off coil and rotor or replace as needed Wire connections are faulty Inspect repair electrical connections Fan is obstructed Remove obstruction Motor runs fan turns output shaft does not Check all gears Replace gears as needed Motor overheats and shuts off and on Voltage is incorrect Check that voltage and frequency match data la...

Page 28: ...late Problem with the gear motor Refer to Motor Section Pump head roller assembly is stripped Replace roller assembly Index pin holder backed out of spider assembly Tighten holder into spider assembly Index pin is broken Replace index pin and lifter assembly Pump head rotates continuously Variable cam is installed incorrectly Replace or re insert variable cam Indexing is erratic Index plate is wor...

Page 29: ...and or replace as necessary Life of pump tube is exhausted Replace pump tube Low pump output pump head rotates Pump tube is worn Replace pump tube Rollers missing or cracked Install new rollers or roller assembly Injection point is restricted Inspect and clean injection point High system back pressure Check tube psi rating against system pressure replace accordingly No pump output Roller assembly ...

Page 30: ...s not centered Replace tube and center it Tube life is shortened Chemical attack Check chemical compatibility Mineral deposit at injection point Remove deposit and replace pump tube Sediment blockage at check valve Maintain suction line 2 3 above bottom of tank Use a suction line strainer Degraded check valve duckbill Replace check valve duckbill at every tube change Duckbill in wrong orientation ...

Page 31: ...ction discharge tubing injection point into pipe and injection check valve duckbill for blockages after any tube rupture Clear or replace as required US and Canada call 1 800 683 2378 other countries call 1 904 641 1666 31 RISK OF CHEMICAL EXPOSURE To reduce risk of exposure check the pump tube regularly for leakage At the first sign of leakage replace the pump tube To reduce risk of exposure the ...

Page 32: ...ent 2 Prior to service pump water or a compatible buffer solution through the pump and suction discharge line to remove chemical and avoid contact 3 Turn pump off 4 Disconnect the suction and discharge connections from pump head 5 Plug power cord into constantly energized properly grounded receptacle for service ...

Page 33: ...ation B 6 Turn pump on and allow roller assembly to jog while guiding tube with tension up and out of housing Illustration C 7 Turn pump off Remove and discard pump tube 8 Remove roller assembly shaft and housing 9 Use non citrus all purpose cleaner to clean chemical residue from pump head housing roller and cover 10 Check housing for cracks Replace if cracked 11 Ensure rollers spin freely Illustr...

Page 34: ...al ring to setting 10 hold tube fitting firmly and turn pump on NOTE An old tube will stretch approximately 3 4 and the new tube will appear to be stiff and short Follow directions to allow rollers to stretch tube into place 7 Allow rollers to stretch tube into place while guiding tube into slot Illustration G 8 Turn pump off 9 Apply a small amount of grease AquaShield to cover bushing ONLY and re...

Page 35: ... tube must move 3 Do not let go of fitting until tube rides approximately in center of rollers 4 Turn pump off let go of fitting and tighten cover screws Cover is not on securely if there is a gap between screw boss and cover CENTER NEW TUBE H 1 8 Turn Leave this screw loose 1 To install a new tube in a fixed output pump follow the instructions above and utilize the on off switch to jog the roller...

Page 36: ...g Bracket Coil Motor exploded view Contact factory for part numbers On Off Switch Plate Motor Base Power Cord Strain Relief Bushing Rotor Assembly with Bearings Brackets Tolerance Rings Fan Gear Case Phenolic Gear Phenolic Gear Spacer Pressure Spring adjustable models only Cover Screw B Coil Screw G w Lock Washer Motor Cover with cord ...

Page 37: ...D EA 220v ME6082D EA Motor 60Hz fixed output 100DMP series only 120v DM6041D EA 220v DM6042D EA Motor 60Hz fixed output 170DMP series only 120v DM6081D EA 220v DM6082D EA EUROPE Motor 50Hz adjustable output 45 100 series 230v PM64230 EA 250v PM6426D EA Motor 50Hz adjustable output 85 170 series 230v PM68230 EA 250v PM6826D EA Motor 50Hz fixed output 45MP series only 230v ME64230 EA 250v ME6426D EA...

Page 38: ...CE KITS DESCRIPTION PART NUMBER UM Gear Case Service Kit adjustable output 45 100 GSK45A Kit Gear Case Service Kit adjustable output 85 170 GSK85A Kit Gear Case Service Kit fixed output 45MP series only GSK45F Kit Gear Case Service Kit fixed output 85MP series only GSK85F Kit Wire Nuts Coil Screw G w Lock Washer Coil Ground Screw E Coil AquaShield Phenolic Gear w Spacer Motor Shaft w Gear Cover Sc...

Page 39: ...s FRC Screw Feed Rate Mounting Plate Dial Ring Variable Cam Index Pin Lifter Index Pin Holder Index Pin Spring Index Pin Index Spider Roller Clutch O Ring Seal Index Plate Feed Rate Housing Main Shaft Double Head Adjustable Output Main Shaft Dual Head Dual Control Adjustable Output Main Shaft Single Head Adjustable Output Mounting Rivet ...

Page 40: ... 85 adjustable FC5040D EA Feed Rate Control w shaft double head 100 170 adjustable DM5040D EA Feed Rate Control w shaft dual head dual control 100 170MDC DM504DC EA FEED RATE CONTROL SERVICE KIT DESCRIPTION PART NUMBER UM Feed Rate Control Service Kit FSK100 Kit Feed Rate Control Index Plate AquaShield Lifter Variable Cam Screw A Feed Rate Control Service Kit ...

Page 41: ...and Canada call 1 800 683 2378 other countries call 1 904 641 1666 41 Pump Head exploded view Contact factory for part numbers Tube Housing Roller Assembly Roller Pump Tube Tube Housing Cover Cover Screw B ...

Page 42: ... tube PELLATHANE duckbill ferrules 1 4 EUROPE Pump Head includes SANTOPRENE UCTH CE EA MCTH CE PK of 2 pump tube ferrules 6mm select tube number 1 2 3 4 5 7 Pump Head includes SANTOPRENE UCPH CE EA n a n a pump tube duckbill ferrules 6mm select tube number 1 2 7 Pump Head includes TYGOTHANE UCPHT CE EA n a n a pump tube ferrules 6mm select tube number 2 5 Pump head includes TYGOTHANE UCPHD2CE EA n...

Page 43: ...00 psi TYGOTHANE 2 Pump Tube PSKHT2 KIT PELLATHANE duckbill included EUROPE SANTOPRENE Kit 1 7 bar PSKL CE KIT select tube number 1 2 3 4 5 SANTOPRENE Kit 1 7 6 9 bar PSKH CE KIT select tube number 1 2 7 TYGOTHANE Kit 1 7 bar PSKLT CE KIT select tube number 2 or 5 KIT TYGOTHANE 2 Pump Tube PSKHT2CE KIT PELLATHANE duckbill included Pump Tube 0 25 psi 1 7 bar 26 100 psi 6 9 bar Roller Assembly Conne...

Page 44: ...umber 2 5 Adapter Pump Head includes 2 TYGOTHANE UCAHTD2 EA n a n a pump tube PELLATHANE duckbill ferrules 1 4 EUROPE Adapter Pump Head includes SANTOPRENE UCAP CE EA MCAP CE PK of 2 pump tube ferrules 6mm select tube number 1 2 3 4 5 Adapter Pump Head includes SANTOPRENE UCAH CE EA n a n a pump tube duckbill ferrules 6mm select tube number 1 2 Adapter Pump Head includes TYGOTHANE UCAT CE EA n a n...

Page 45: ...ber 2 5 TYGOTHANE 2 Pump Tube UCTY2FD PK of 2 n a n a PELLATHANE duckbill ferrules 1 4 EUROPE SANTOPRENE Pump Tube UCCP2 CE PK of 2 MCCP2 CE PK of 5 includes ferrules 6mm select tube number 1 2 3 4 5 7 SANTOPRENE Pump Tube duckbill UC FDCE PK of 2 n a n a ferrules 6mm select tube number 1 2 7 TYGOTHANE Pump Tube UCTY CE PK of 2 MCTY CE PK of 5 includes ferrules 6mm select tube number 2 5 TYGOTHANE...

Page 46: ...kbill ferrules 1 4 Check Valve includes SANTOPRENE UCINJ38 EA MCINJ38 PK of 5 duckbill ferrules 3 8 Check Valve includes PELLATHANE UCTYIJ38 EA MCTYIJ38 PK of 5 duckbill ferrules 3 8 EUROPE Check Valve includes SANTOPRENE UCINJCE EA MCINJCE PK of 5 duckbill ferrules 6mm Check Valve includes PELLATHANE UCTINJCE EA MCTINJCE PK of 5 duckbill ferrules 6mm Injection Check Valve 1 4 Injection Check Valv...

Page 47: ...US and Canada call 1 800 683 2378 other countries call 1 904 641 1666 47 For Your Records Model Serial Number Date of Installation ...

Page 48: ...anufactured Since 1957 3174 DeSalvo Road Jacksonville Florida 32246 sales stenner com www stenner com Phone 904 641 1666 US Toll Free 800 683 2378 Fax 904 642 1012 Hours of Operation EST Mon Thu 7am 5pm Friday 7am Noon ...

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